Riello RDB 3.2 BT 50/70 Installation, Use And Maintenance Instructions Download Page 27

25 

20148107

GB

Start-up, calibration and operation of the burner

8.10.3 Fuel pre-heating function (for burners 

equipped with heater)

If the burner is equipped with the fuel pre-heating function, in the
presence of a start request from the heat request thermostat of
the boiler, the burner awaits the closure of the start-up thermostat
(or pre-heating, K) positioned on the nozzle holder. 
If the start-up thermostat (or the pre-heating one) does not close
within 600 seconds, the burner goes into lockout mode.
If the flame goes out during operation, the burner carries out re-
cycling if the contact of the start-up thermostat (or the pre-heating
one, K) is closed.
If the flame goes out during operation and the contact of the start
up  thermostat  (or  the  pre-heating  one,  K)  is  open,  the  purging
stops and the burner waiting for the closure of the contact of the
start up thermostat (or the pre-heating one, K) to restart with the
pre-purging time.

8.10.4 shut-down test

If, during operations, the reset push-button is pressed for longer
than 5 seconds and less than 10 seconds, (so as not to go to the
next menu) the burner switches off, the oil valve closes, the flame
is extinguished and the starting sequence restarts.
If the switch off test is enabled, the number of repetitions of the
start up sequence (see section 8.10.7) and the number of possi-
ble resets (see section 8.10.11), are reset.

8.10.5 Flame detection

NOTE:
With 2 lux, the burner goes into lockout after 3 cycle repeats

8.10.6 Intermittent operation 

After (at the most) 24 hours of continuous operation, the control
box starts the automatic switch off sequence, followed by a re-
start, in order to check for a possible fault with the flame sensor.
It is possible to set up this automatic switch off to 1 hour, (see the
section 8.12).

8.10.7 Recycle and limit of repetitions

The control box allows a recycle, i.e. complete repetition of the
start-up  sequence,  making  up  to  3  attempts,  in  the  event  the
flame failure during operation.
If  the  flame  failure  4  times  during  operations,  this  will  cause  a
burner lockout. If there is a new demand for heat during the recy-
cle,  the  3  attempts  are  reset  when  the  limit  thermostat  (TL)
switches. 

NOTE:
After 510 seconds of continuous operation, a new attempt of

possibility is added. 

By disconnecting the power supply, when a new heat request oc-
curs (power supply is applied to the burner) all possible attempts
at re-ignition are reset (maximum 3).

8.10.8 Presence of an extraneous light or parasite 

flame

If when the fan motor starts, during the pre-purging, an extrane-
ous light or parasite flame is detected the burner remains in purg-
ing  until  it  disappears  or  the  lockout  condition  is  reached  25
seconds.
If the parasite flame or the extraneous light are detected during
the pre-purging, the pre-purging time of 15 seconds is reset and
the time for checking for the presence of a parasite flame or ex-
traneous light begins (the motor continues to purge).
The function is cumulative and can be carried out a maximum of
2 times. If at the 24th second the parasite flame or the extraneous
light disappears, the pre-purging time starts and if the parasite
flame or the extraneous light reappear the pre-purging time is re-
set and the countdown of 25 seconds for checking for the pres-
ence of the parasite flame or the extraneous light restarts.
The third time that the parasite flame or the extraneous light ap-
pears the burner goes into lockout.
If during the recycle due to flame disappearance while operating
and the consequent repetition of the start-up sequence the para-
site flame or the extraneous light is detected, the countdown of
25 seconds starts for checking for the presence of the parasite
flame or the extraneous light. 
The presence of the parasite flame or extraneous light is also de-
tected in the “t2” state (the burner does not start). The fault is in-
dicated by way of the blinking LED (see section 8.10.2). 

8.10.9 Pre and post spark ignition

In the pre-spark ignition time the ignition device starts 2 seconds
before the oil valve opens.
In the post-spark ignition time, the ignition device  stops 3 sec-
onds after safety time.
The spark ignition is present during all safety time.

NOTE:
In  case  of  continuous  recycling  or  heat  requests  close  to
one another, the maximum permissible number of cycle rep-
etitions of the ignition transformer is one attempt every min-
ute.

8.10.10 Reset protection and remote reset

The system will only unlock after the button has been released.
The unit can also be reset via an external button (remote reset)
which connects the L terminal (LINE) to the RESET terminal (re-
fer to the wiring diagrams).

8.10.11 Reset push-button anomaly

if  the  reset  push-button  or  the  remote  reset  breaks  or  is  kept
pressed for more than 60 seconds, the fault is indicated by the
blinking of the led (see section 8.10.2) as long as the fault is pres-
ent.
This fault is merely a visualisation.



If the fault is detected during pre-purging or safety time, the
burner does not stop (the start-up sequence will continue).



If  the  fault  is  detected  during  operation,  the  burner  does
stops and stays stopped with the fault signal active.



If the fault is detected during a lockout, the fault is not sig-
nalled and the burner cannot be reset.
When the fault disappears, the LED stops blinking.

Flame detection

Parameters

Type of sensitive element

Photo-conductive cell

Functioning principle

Detection of visible light

Sensitivity to the flame during the
pre-purging

> 1 Lux

Typical  sensitivity  to  the  flame
during normal operation

> 3 Lux

Typical  sensitivity  to  the  flame
failure

< 2 Lux

Summary of Contents for RDB 3.2 BT 50/70

Page 1: ...20148107 2 07 2018 Installation use and maintenance instructions Kerosene burner One stage operation CODE MODEL 20138275 RDB 3 2 BT 50 70 GB...

Page 2: ...Original instructions...

Page 3: ...for the installation 11 5 2 Handling 11 5 3 Preliminary checks 11 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 30 where gas oil use is permitted by the appliance Manufact...

Page 4: ...8 10 12External lockout indicator 26 8 10 13Frequency main supply anomaly 26 8 10 14Internal voltage anomaly 26 8 10 15Checking the fan motor 26 8 10 16Checking the electronic circuit controlling the...

Page 5: ...owing Technical Standard EN 12100 EN 267 and according to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibility The...

Page 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Page 7: ...onents most likely to be subject to wear and tear use of non original components including spare parts kits accessories and optional force majeure The manufacturer furthermore declines any and every r...

Page 8: ...ilter of 60 Microns protecting the burner from con tamination If an existing oil storage tank is to be used then in addition to the materials checks as detailed above it will be essential that the tan...

Page 9: ...burner components is not allowed apart from the parts requiring maintenance Only those parts envisaged by the manufacturer can be replaced 3 2 Safety warnings The dimension of the boiler s combustion...

Page 10: ...nel must not carry out on their own initiative opera tions or interventions that are not within their province Personnel must inform their superiors of every problem or dangerous situation that may ar...

Page 11: ...mper adjustment screw 4 Technical description of the burner Designation Voltage Code RDB 3 2 BT 50 70 1 230V 50Hz 20138275 Output Thermal power with air at 20 C 5 0 kg h 60 kW Fuel Kerosene viscosity...

Page 12: ...set for Kerosene use are not suitable for use with Gas oil containing a Bio blend Please refer to the spare part list for the specific hoses suitable for bio fuel use In case of use with gas oil cont...

Page 13: ...he laws in force WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity a...

Page 14: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Page 15: ...ry the insulating gasket holes 5 see Fig 5 Fix the flange 1 Fig 6 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gas ket 5 Prepare a suitable lifting system...

Page 16: ...e flues for pressure exhaust of flue gases the condensation kind Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and where nec essary us...

Page 17: ...ated fuel is returned to the tank If this cannot be avoided make sure that the return pipe is normally below the surface of the fuel level within the storage tank See Fig 12 WARNING The suction plug 1...

Page 18: ...length of the suction line I D internal diameter of the oil pipes NOTE The Tab C and Tab D show the maximum approximate lengths for the supply line depending on the difference in level length and the...

Page 19: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab E shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Page 20: ...ssure switch ensures the stopping of the burner If this is not the case it is necessary to apply in series with L N a timer switch that turns off the burner at least once every twenty four hours Refer...

Page 21: ...ALLER CARRIED OUT IN THE FACTORY Fig 4 WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the id...

Page 22: ...nel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING Check the correct working of the adjustment com mand and safety devices WARNING Combu...

Page 23: ...chamber with zero depression This regulation is purely indica tive Each installation however has its own unpredictable working conditions actual nozzle output positive or negative pressure in the com...

Page 24: ...ume of air entering the combus tion chamber and thus diminishing its pressure There is a reduction of CO2 and the adhesion of the flame to the air dif fuser disc improves Setting advisable for ignitio...

Page 25: ...ailure t5i Post ignition time Only 3 consecutive re ignition attempts are permitted Loss of flame during operation R ecycle max 3 attempts t1 t3 t4i ts t5i t4l HT FM ID V1 F LED F LED P M t3i POW ERSU...

Page 26: ...complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cycles Status Reset push button colour Seconds C...

Page 27: ...f the parasite flame or the extraneous light are detected during the pre purging the pre purging time of 15 seconds is reset and the time for checking for the presence of a parasite flame or ex traneo...

Page 28: ...see section 8 10 2 8 10 16 Checking the electronic circuit controlling the oil valve The control box detects the presence of a fault inside the elec tronic circuit controlling the oil valve the fault...

Page 29: ...rogramming allowed in OPERATION Press the button for 15 sec t 20 sec GREEN led flashing 2 times Release the button GREEN led OFF Press push button 1 time for enable or 2 times for disable function GRE...

Page 30: ...listed in the table below Tab I Blinking frequency of the reset push button for status indication See Faults diagnosis lockouts on page 24 Description Lockout time Led colour Probable cause Presence o...

Page 31: ...a pump vacuum gauge will assist in this This measure permits the cause of the anomaly to be traced to either the suc tion line or the pump If the problem lies in the suction line check to make sure t...

Page 32: ...nents The safety components must be replaced at the end of their life cycle indicated in Tab J The specified life cycles do not refer to the warranty terms indicated in the delivery or payment conditi...

Page 33: ...interventions must only be carried out by qualified authorised personnel in accordance with the contents of this manual and in compliance with the standards and regulations of current laws Faults Poss...

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Page 36: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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