Riello PRESS GBV Installation, Use And Maintenance Instructions Download Page 7

20033090

GB

Information and general warnings

2.2

Guarantee and responsibility

The manufacturer guarantees its new products from the installa-
tion date, in accordance with the regulations in force and/or the
sales contract. At the moment of the first start-up, check that the
burner is integral and complete.

In particular, the rights to the guarantee and the responsibility will
no longer be valid, in the event of damage to things or injury to
people, if such damage/injury was due to any of the following
causes:

incorrect installation, start-up, use and maintenance of the
burner;
improper, incorrect or unreasonable use of the burner;
intervention of unqualified personnel;
carrying out of unauthorised modifications on the equip-
ment;
use of the burner with safety devices that are faulty, incor-
rectly applied and/or not working;
installation of untested supplementary components on the
burner;
powering of the burner with unsuitable fuels;
faults in the fuel supply system;
continuation of use of the burner when a fault has occured
repairs and/or overhauls incorrectly carried out;
modification of the combustion chamber with inserts that
prevent the regular development of the structurally estab-
lished flame;
insufficient and inappropriate surveillance and care of those
burner components most likely to be subject to wear and
tear;
the use of non-original components, including spare parts,
kits, accessories and optional;
force majeure.

The manufacturer furthermore declines any and every re-
sponsibility for the failure to observe the contents of this
manual.

Riello warranty is subject to correct burner, appliance and appli-
cation matching, and set up in line with Riello's instructions and
guidelines. All components within the hydraulic circuit suitable for
bio fuel use and supplied by Riello will be identified as Bio com-
patible. No warranty is given in relation to the use of components
which are not so identified with bio fuel blends.  If in any doubt
please contact Riello for further advice.
If any Riello burners are used with fuel with a bio content >10%
then the components within the hydraulic circuit maybe affected
and are not covered under warranty. The hydraulic circuit con-
sists of;

– Pump
– Hydraulic ram (where applicable)
– Valve block
– Flexible oil lines (considered as a consumable component)

1.

Irrespective of any warranty given by Riello in relation to
normal use and manufacturing defects, when fuels not
meeting the relevant standards are used, or where fuel stor-
age issues have not been addressed correctly, or the equip-
ment used is not compatible, if failures occur which are
directly or indirectly attributed to such issues and/or to the
non-observance of this guidance, then no warranty or liabil-
ity is implied or accepted by Riello.

2.

Riello have carefully chosen the specification of the bio
compatible components including the flexible oil lines to
protect the pump, safety value and nozzle. The Riello war-
ranty is dependent upon the use of Riello genuine compo-
nents including the oil lines, being used.  

3.

Riello warranty does not cover defects arising from incorrect
commissioning or servicing by non Riello employed service
engineers, and any issues impacting the burner arising from
external site related issues.  

2.3

Guidance for the use of bio fuel blends up to 10%

Background

With increasing focus on renewable and sustainable energy re-
quirements, Bio fuel usage is set to increase. Riello is committed
to promoting energy conservation and the use of renewable en-
ergy from sustainable resources including liquid bio fuels, howev-
er there are some technical aspects that must be considered at
the planning stage of using such fuels to reduce the potential for
equipment failure or the risks of fuel leakage. 
Liquid Bio fuel is a generic description used for oil that can come
from numerous feed stocks including recycled cooking oils.
These types of oils have to be considered and treated differently
from standard mineral or fossil fuels, as they are generally more
acidic, hydroscopic and less stable.
Due to this, a holistic approach is needed from the specification
of the liquid Bio fuel, the storage of the fuel, its oil supply line and
ancillary equipment, and very importantly the oil filtration and the
burner itself. The specification for FAME (Fatty Acids Methyl Es-
ter) liquid Bio fuel is critical to reliable equipment operation. 
It is a minimum requirement that the fuel blend (up to 10% Bio) is
obtained with gasoil in accordance with the relevant EN stand-
ards, regional regulations and FAME in accordance with EN
14214. It is also important that the fuel blends meet the require-

ments related to operational environment conditions within the
relevant EN standards.
When choosing your Riello oil products where you know Bio fuels
will be in use, please make sure that a Bio compatible burner and/
or components have been supplied. If an existing burner is to be
used with a liquid Bio fuel then a kit may be required to make it
compatible and the guidance notes enclosed concerning oil stor-
age and filtration must be adhered to. The end user is responsible
for the thorough verification of the potential risks associated with
the introduction of a bio fuel blend and the suitability of the appli-
ances and installation applicable.
Irrespective of any warranty given by Riello in relation to normal
use and manufacturing defects, when fuels not meeting the rele-
vant standards are used, or where fuel storage issues have not
been addressed correctly, or the equipment used is not compat-
ible, if failures occur which are directly or indirectly attributed to
such issues and/or to the non-observance of this guidance, then
no warranty or liability is implied or accepted by Riello.

WARNING

Failure to observe the information given in this
manual, operating negligence, incorrect installa-
tion and carrying out of non authorised modifica-
tions will result in the annulment by the
manufacturer of the guarantee that it supplies with
the burner. 

Summary of Contents for PRESS GBV

Page 1: ...20033090 1 02 2011 Installation use and maintenance instructions Gas oil burners Single stage operation CODE MODEL TYPE 20032884 PRESS GBV 604T50 GB PRESS GBV...

Page 2: ......

Page 3: ...minary checks 14 5 4 Installer Servicer notes for the use of Gas oil with Bio blends up to 10 15 5 5 Operating position 15 5 6 Boiler plate 15 5 7 Blast tube length 16 5 8 Securing the burner to the b...

Page 4: ...20033090 2 GB Contents 9 Faults Possible causes Solutions 32 9 1 Burner start up cycle diagnostics 33 9 2 Operating fault diagnostics 33 9 3 Control card 34 A Appendix Accessories optional 35...

Page 5: ...re in compliance with the following Technical Standards EN 267 EN 292 and according to the European Directives MD 2006 42 EC Machine Directive LVD 73 23 EEC 2006 95 EC Low Voltage Directive EMC 89 336...

Page 6: ...livered to the user by the system manufacturer with the recommendation to keep it in the room where the heat generator is to be installed The instruction manual shows the serial number of the burner t...

Page 7: ...ump safety value and nozzle The Riello war ranty is dependent upon the use of Riello genuine compo nents including the oil lines being used 3 Riello warranty does not cover defects arising from incorr...

Page 8: ...pliance applica tion and commissioned checking that all combustion param eters are as recommended in the appliance technical manual Riello recommends that the in line and burner oil pump fil ters are...

Page 9: ...nd maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation v...

Page 10: ...ol system FS1 Standard 1 stop every 24 h FS2 Continuous working 1 stop every 72 h Electrical supply of the system 1 230 50 1 230V 50Hz 1 210 60 1 210V 60Hz 1 220 60 1 220V 60Hz 1 200 50 60 1 200V 50 6...

Page 11: ...604T50 Power 1 Output 1 kW Mcal h kg h 178 356 153 306 15 30 Fuel Gas oil and Blends of gas oil and bio fuel FAME in accordance with EN 14214 up to 10 Gas oil net calorific value density viscosity at...

Page 12: ...0 kg h delivery line the 0 3 mbar combustion chamber pressure line the combustion chamber maximum pressure curve The work point may be found by plotting a vertical line from the desired delivery and a...

Page 13: ...5 Multiply H2 by F to obtain the maximum reduced pressure H3 of the firing rate If H3 is greater than H1 as shown in Fig 4 the burner deliver the output required If H3 is lower than H1 the burner s de...

Page 14: ...ngth 1 m Whenever the burner is operated in a much smaller commercial ly available combustion chamber a preliminary test should be performed kg h B mbar 4 6 5 7 23 21 1 5 5 5 6 1 A mbar kg h C 4 5 22...

Page 15: ...hotocell for flame presence control 15 Fan rotation direction 16 Indexed selector NOTE If the control box 22 Fig 7 push button lights up it indi cates that the burner is in lock out To reset hold the...

Page 16: ...and regula tions of the laws in force WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance...

Page 17: ...flexible oil lines must be suitable for bio fuel use check with Riello if in doubt Riello have carefully chosen the specification of the bio compatible components including the flexible oil lines to p...

Page 18: ...action of the blast tube 5 8 Securing the burner to the boiler Disassemble the blast tube 6 from the burner by proceeding as follows Remove the screws 2 from the two slide bars 3 Remove the screws 1 t...

Page 19: ...rner s exact delivery can only be determined by weighing Suck the fuel from a recipient mounted on a weighing machine or attach hoses to the nozzles and weigh the fuel that flows out A liter counter c...

Page 20: ...tly but not to the maximum torque value provided by the wrench Be careful to avoid damaging the nozzle sealing seat Lastly close the burner by screwing in the two screws 1 Fig 15 WARNING Do not use an...

Page 21: ...oiler sur faces Use two wrenches to screw in the hoses nip ples one to grip the hose connector and the other to grip the nipple in order to apply the op posite force Fig 16 D413 PUMP WARNING Where gas...

Page 22: ...the regular flow of fuel and quick checking of the state of the filter The return pipe does not require an on off valve but if the user desires to insert one a lever type valve should be selected whi...

Page 23: ...n line connector must be plugged This solution is possible only with low pump depression values max 0 2 bar and perfectly sealed piping Key Fig 18 H Pump Foot valve height difference L Piping length v...

Page 24: ...d NPTF into the cylindrical thread G NOTE The pump is equipped with a bypass that connects return line and the suction line The pump is installed on the burner with the bypass closed by screw 6 Fig 31...

Page 25: ...time required for this operation depends upon the diameter and length of the suction tubing If the pump fails to prime at the first starting of the burner and the burner locks out wait approx 40 secon...

Page 26: ...able the control box to perform checks of its own start up efficiency Normally the boiler s thermostat pressure switch ensures the stopping of the burner If this is not the case it is necessary to app...

Page 27: ...RR F All cables to be connected to the burner terminal strip 6 Fig 7 on page 13 should pass through fairleads 7 Fig 7 on page 13 The fairleads and precut holes can be used in various ways One example...

Page 28: ...in this phase is the application of a pressure gauge on the apposite pump attachment indicated in Tab F at page 17 7 2 3 Fan gate adjustment The fan gate is set using the indexed selector 1 Fig 27 af...

Page 29: ...DIN Fig 6 on page 12 emissions of Bachar ach CO2 CO CxHy NOx obtained in laboratory tests with our burners proved to be lower than the limits defined by EC Norms EN 267 under the operating conditions...

Page 30: ...gnificantly higher than expected and the burner s delivery is correct make sure that the boiler is not dirty that the flue gas duct is not obstructed and that the flue gas stack has been correctly siz...

Page 31: ...sec The ignition transformer switches off After 39 sec The starting cycle comes to an end 7 9 2 Steady State Operation When the temperature or pressure increases until control device TL opens the bur...

Page 32: ...ty The vacuum meter is installed upstream from the filter and consequently will not indicate whether the filter is clogged or not Contrarily if the problem lies in the suction line check to make sure...

Page 33: ...accompanying instructions in order to maintain all the original combustion characteristics in tact especially the flue gas temperature and combustion cham ber pressure Lastly check the condition of t...

Page 34: ...e Presence of electromagnetic disturbance Use the radio disturbance protection kit The burner goes to lock out right after flame appearance Delayed firing by electrodes or poorly adjusted head Adjust...

Page 35: ...open gate valve Blast tube length unsuited to boiler Contact boiler manufacturer Sequences Colour code Pre purging Ignition phase Operation flame ok Operating with weak flame signal Electrical supply...

Page 36: ...re at stack T1 Temperature PV Fan pressure RT Combustion head adjustment RS Fan gate valve adjustment T P Temperature or pressure PC Comb chamber pressure Qs Heat loss at stack BURNER MODEL TYPE CODE...

Page 37: ...re provided in two versions Code 20034277 without filter Code 20034281 with filter For burner deliveries higher than 80 kg h install two parallel de gassing units Kit for lengthening the combustion he...

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Page 40: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www rielloburners com...

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