ments are within 0.05" (1.3 mm) of each other, track-
ing is within tolerance. If the measurements are
greater than 0.05" (1.3 mm) of each other,
see the
Troubleshooting
section for information.
Mounting Saw on Clamp
1. Confirm that the workpiece and clamp have been
properly set up.
2. Securely grasp the PCS-500 Transportable Pipe Saw
at the handle and the pivot grip. Align the pivot pin
bore on the PipeSaw with pivot pin of the clamp and
the plunge plate should be higher than the plunge
plate guide.
See Figure 11
.
Figure 11 – Aligning the Pivot Pin
3. Slide the PipeSaw pivot pin bore over the clamp pivot
pin until the latch engages groove on clamp pivot pin.
4. Pivot the handle end of the saw towards the pipe to
engage the plunge plate in the clamp plunge plate
guide.
See Figure 12
. The plunge lock pin will spring
engage with the plunge plate ready position hole.
Confirm that the PipeSaw is secure to the clamp and
that the assembly is stable. The PipeSaw is locked in
ready position and will not pivot until the plunge lock
pin is retracted.
5. Confirm saw is unplugged to prevent unintentional
starting. Grasp the saw handle with the right hand and
pull the plunge lock pin with the left hand. Carefully
pivot the saw towards the pipe and verify the saw
blade aligns with the desired cut location.
6. Pivot the saw away from the pipe until the plunge lock
pin engages with the ready position hole.
7. Adjust the clamp position if necessary. Loosen screw
handle and move as necessary.
Figure 12 – Engaging Plunge Plate Into Guide
8. Route the cord as shown in
Figure 13
to prevent tan-
gling and obstructions during use. Ensure cord does
not pass in front of the chip chute.
9. With dry hands, plug the power cord into a properly
grounded outlet/extension.
Cutting operation
1. Assume a proper operating position
(Figure 13)
.
• Stand to the side of the pipe, facing the PipeSaw
handle with good access to the ON/OFF (I/O)
switch. In case of emergency you must be able to
turn the machine OFF.
• Be sure you have good balance and do not have to
overreach.
• The operator should be the only one in the work
area.
2. Hold the nearest clamp handlebar with left hand.
999-995-226.10_REV. A
11
PCS-500 PipeSaw
Bore
Pivot
Pin
Latch
Plunge Plate
Plunge
Plate
Guide
