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MegaPress™ Pipe Preparation Tool

Description

The RIDGID

®

MegaPress

®

and Mega PressG

®

(registered trademarks of Viega GmbH & Co.)
Pipe Preparation (Prep) Tool is used to pre-
pare the end of schedule 5 to 40 black steel
pipe for use with Viega MegaPress fittings.
The pipe preparation tool is powered by a
user supplied 

1

/

2

" drill (1,200 to 4,000 rpm

operating range), cleans the outside of the
pipe and deburrs the pipe end outside diame-
ter. The pipe preparation tool can be used
with stationary or rotating pipe. Two pipe
preparation tools are available: one for the

1

/

2

" to 1" pipe size range and one for the 1

1

/

4

" to

2" pipe size range. 

The RIDGID MegaPress Pipe Prep Tools are
not approved for use with galvanized or epoxy
coated pipe. Please see the fitting manufac-
tures instructions for proper preparation tech-
niques for these types of pipe. 

Figure 1 – MegaPress Pipe Preparation Tool

Abrasive Strip Information

Contact the fitting manufacturer for

specific information on their system, includ-
ing compatible pipe, installation instructions,
minimum distance between fittings, seal ma-
terial, inspection, testing, etc. Incorrect instal-
lation can cause system leaks and exten-
sive property damage.

Specific Safety Section

WARNING

This section contains important safety in-
formation that is specific to this tool.

Read these precautions carefully before
using the MegaPress

®

Pipe End Pre para -

tion Tools to reduce the risk of serious
personal injury.

SAVE THESE INSTRUCTIONS!

• Use personal protective equipment. Al -

ways wear eye protection. Protective equip-
ment such as dust mask, respirator, non-
skid safety shoes, hard hat, or hearing pro -
tection used for appropriate conditions will
help reduce the risk of personal injury.

• Keep hands away from rotating pipe

and parts. To prevent entanglement,
crush ing or striking injuries, allow equip-
ment to come to a complete stop before
touching the pipe or equipment.

• Only use RIDGID

®

Press Tools, attach-

ments and preparation tools when spec -
i fied by the fitting manufacturer for use
with their system. 
Use of incorrect equip-
ment for a system can cause system leaks,
damage the equipment, void warranties or
cause severe personal injury.

• Read and understand these instruc-

tions and the warnings and instruc-
tions for all equipment and products
being used with this tool before operat-
ing. 
Failure to follow all warnings and in-
structions may result in property damage
and/or serious personal injury.

• Avoid breathing of dust created from

pipe cleaning and deburring. Some dust
created may contain chemicals known to
cause cancer, birth defects or other serious
personal injury. Consider the pipe material
and coatings when determining appropri-
ate respiratory protection, including things
such as lead based paint. 

Your risk from these exposures varies,
depending on how often you do this type
of work and the concentration of dust.
To reduce your exposure to these chem-
icals, work in a well ventilated area, and
use respiratory protection selected based
on appropriate regulations and standards,
such as ANSI Z88.2 and OSHA.

1

NOTICE

Catalog No. Description

38008

Abrasive Strips, 

1

/

2

: to 1" (Pack of 10)

38003

Abrasive Strips, 1

1

/

4

" to 2" (Pack of 10)

Summary of Contents for MegaPress

Page 1: ...g this tool Failure to understand and follow the contents of this manual may result in electri cal shock fire and or serious personal injury MegaPress Operator s Manual 99 Washington Street Melrose MA...

Page 2: ...ry or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or ser...

Page 3: ...ve equipment Al ways wear eye protection Protective equip ment such as dust mask respirator non skid safety shoes hard hat or hearing pro tection used for appropriate conditions will help reduce the r...

Page 4: ...G Before each use inspect and maintain your pipe prep tool and correct any pro blems to reduce the risk of serious injury prep tool damage and improper press connections 1 If mounted in a drill make s...

Page 5: ...e drill is set to the drilling mode op erating position If the drill has multiple speed settings set to the highest speed range between 1 200 and 4 000 rpm Do not use the prep tool at higher speeds th...

Page 6: ...truct pipe flow Use a pipe reamer file or similar tool 3 Firmly grip the drill in both hands Place the prep tool over the end of the pipe with the pipe end seated in the roller area of the prep tool S...

Page 7: ...e pipe clean ing In general in the cleaned area there should be no loose pipe coating and the 5 Firmly grip the drill in both hands 6 Carefully place the prep tool over the end of the pipe Depress the...

Page 8: ...smooth from prepara tion it may be acceptable to use Do not apply any coatings to fill depressions see Figure 14 4 If any issues are found either repeat the deburr and cleaning process or discard the...

Page 9: ...N S I D E R I T S O L V E D Printed in U S 4 13 2013 RIDGID Inc 085 002 880 10 EC38830 02 REV B 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestE...

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