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Ridge Tool Company

9

HKO-186/1810, FKO-186/1810 Hydraulic Knockout Sets

PROBLEM

POSSIBLE CAUSE

REMEDY

Erratic Action

Cylinder does 
not advance

Cylinder extends 
only partially

Cylinder advances
slower than normal

Cylinder leaks oil

Cylinder will not
retract or retracts
slower than normal

Troubleshooting

Troubleshooting Table - Ram

Air in system

Leakage in cylinder

Cylinder sticking or binding

Pump release valve open

Low or no oil in pump reservoir

Air locked in pump

Loose couplers

Plugged hydraulic line

Pump not operating correctly

Pump reservoir is low on oil

Cylinder piston rod binding

Loose connection

Leaky connection

Restriced hydraulic line or fitting

Pump not operating correctly

Leaky seals

Worn or damaged seals

Loose connections

Worn/scored cylinder wall

Pump release valve closed

Couplers not fastened

Blocked hydraulic lines

Weak or broken return springs

Cylinder damaged internally

Pump reservoir too full

Bleed air and check for leaks

Replace worn packings. Check for excessive con-
tamination or wear

Check for dirt, gummy deposits or leaks as above.
Check for misalignment, worn parts or defective
piston seal

Close release valve

Fill with oil and bleed the system

Bleed the system

Tighten couplers and bleed

Flush and clean system

Review Troubleshooting Table for pump

Fill and bleed the system

Check for dirt, gummy deposits, or leaks as
above. Check for misalignment, worn parts or
defective packing

Tighten and bleed the system

Clean connection and use a non-hardening pipe
thread compound or PTFE tape if needed

Clean or replace if damaged

Review Troubleshooting Table for Pump

Replace seals

Replace seals

Tighten fittings

Repair or replace

Open pump release valve

Fasten couplers

Clean and flush

Send to service center

Send to service center

Drain oil to correct level

Summary of Contents for FKO-1810

Page 1: ...is Operator s Manual carefully before using this tool Failure to understand and follow the contents of this manual may result in serious personal injury 99 Washington Street Melrose MA 02176 Phone 781...

Page 2: ...ous injury to persons working in the imme diate vicinity Ridge Tool Company 2 General Safety Information WARNING Read and understand all instructions Failure to follow all instructions listed below ma...

Page 3: ...the exist ing fluid Never use brake fluid May result in leaking of the hydraulic fluid Description Specifications and Standard Equipment Description RIDGID Hydraulic Knockout Sets are designed for pun...

Page 4: ...To prevent serious injury proper assembly and inspection of the Hydraulic Knockout Sets is required Inspection procedures should be per formed before each use Assembly 1 Clean all the areas around th...

Page 5: ...h the inter nal high pressure relief valve Set Up To Punch 1 2 Holes 1 Mark the center of the hole to be punched and drill a 7 16 pilot hole If accuracy is critical in locating a hole scribe center ga...

Page 6: ...thread protectors whenever the hydraulic system is dismantled Be sure all hose connections are free of contamination Use only an approved clean hydraulic oil and change as recom mended every 300 hour...

Page 7: ...his tool can cause serious injury in the hands of untrained users Ridge Tool Company 7 Bleeding Air From The System During the initial moments of activation or after prolonged use a significant amount...

Page 8: ...a RIDGID Independent Authorized Service Center or returned to the factory All repairs by Ridge service facilities are warranted against defects in material and workmanship WARNING When servicing this...

Page 9: ...d Couplers not fastened Blocked hydraulic lines Weak or broken return springs Cylinder damaged internally Pump reservoir too full Bleed air and check for leaks Replace worn packings Check for excessiv...

Page 10: ...al relief valve set too low Reservoir overfilled with oil Oil leaking past outlet ball seat s The inlet check ball is not seating Air has been trapped in the line Reservoir overfilled with oil Low oil...

Page 11: ...Printed in U S A 11 13 999 998 013 10 EC 39890 REV A 99 Washington Street Melrose MA 02176 Phone 781 665 1400 Toll Free 1 800 517 8431 Visit us at www TestEquipmentDepot com...

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