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RIDGID Contractor TS2424, Owner'S Manual

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RIDGID Contractor TS2424 Owner'S Manual Download Page 64

64

Repair Parts

Parts List for RIDGID 10 Inch Table Saw

Model No. TS24240

Figure 6 - Guard Assembly

Always Order by Part Number - not by Key Number

* Standard Hardware Item - May be purchased locally

Key 

No.

Part No.

Description

—

1
2
3
4
5
6
7
8
9

10
11
12

826519
60208
62391
803528-1
826466
62390

*

62520
813146-1
804845-1
62410

*

62519

Guard Asm. Complete
Nut Push
Pin 1/4 x 1-1/2
Support, Guard
Guard, Saw
Pin, 1/4 x 1-3/4
Washer, 17/64 x 5/8 x 1/16
Spacer, Pawl
Pawl
Spreader Blade
Pin, 1/4 x 1
Pin, Roll 3/16 x 15/16
Spring, Pawl

1

1

1

2

3

4

5

6

7

8

8

11

12

7

10

1

6

9

Summary of Contents for Contractor TS2424

Page 1: ...2 1 5 6 0 18 VVHPEO 2SHUDWLRQ 5HSDLU 3DUWV RU RXU 6DIHW 5HDG DOO LQVWUXFWLRQV FDUHIXOO 48 67 216 25 200 176 5 Part No SP6127 Printed in U S A 1 2175 725 6 5 6 7 5 9 6 76...

Page 2: ...ng Blade Tilt or Squareness of Blade to Table 24 Checking Tilt Mechanism 25 Installing Front Rip Fence Guide Bar 26 Installing Rear Fence Guide Bar 27 Adjusting Rip Fence Guide Bars 28 Rip Fence Align...

Page 3: ...and read all the warning labels found on the saw shown below When Installing Or Moving The Saw Reduce the Risk of Dangerous Environment Use the saw in a dry indoor place protected from rain Keep work...

Page 4: ...g it securely Use only sharp blades with properly set teeth Con sult a professional blade sharpener when in doubt Keep blades clean of gum and resin Never use the saw without the proper blade insert I...

Page 5: ...blade As much as possible keep your face and body to one side of the sawblade out of line with a possible kick back or throwback Set the cutting tool as low as possible for the cut you re planning Re...

Page 6: ...y the anti kickback pawls may not stop a kickback Therefore be especially careful in your setup and cutting procedures While Thru sawing To reduce the risk of kickbacks and slips into the blade always...

Page 7: ...angle cutting operation made across the width of the workpiece Molding A non through cut which produces a special shape in the workpiece used for joining or decoration Ploughing Grooving with the gra...

Page 8: ...installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician A te...

Page 9: ...erminal 2 and attach it to terminal 3 d Cut off the 120 volt power cord plug and replace it with a 3 blade 240 volt 15 amp U L listed plug See illustration of 240V plug receptacle Connect the power co...

Page 10: ...break ers may result if a Motor is overloaded Overloading can occur if you feed too rapidly or if saw is misaligned b Motor circuit is fused differently from recommenda tions Always follow instructio...

Page 11: ...your Authorized Service Center to get the missing part Sometimes small parts can get lost in packaging mate rial Do not throw away any packaging until saw is put together Check packaging for missing p...

Page 12: ...ous Parts Bag 1 P Owners Manual English 1 Q Owners Manual Spanish 1 Item Part Name Qty Fence Guide Bar Carton Containing R Front Fence Guide Bar 1 S Rear Fence Guide Bar 1 T Guide Bar Parts Bag 1 Rip...

Page 13: ...1 From the bag labeled Miscellaneous remove only the following hardware 2 Pan Head Screws 10 32 x 5 8 long 2 Lockwashers 10 External Type From among the loose parts find the following 2 Handwheels 2 L...

Page 14: ...5 Assemble the legs as shown Insert the truss head screws through the holes in the legs then through the holes in the side and end string ers Legs must be assembled on top of stringers 6 Install the...

Page 15: ...nd frame to the center frame using six 1 4 20 x 1 2 truss head screws lockwashers and nuts as shown The bottom of each end frame should be level with the bottom of the center frame as illustrated Tigh...

Page 16: ...tor Assembly Instructions 1 Thread a 5 16 18 nut onto the 5 16 18 x 1 button head cap screw all the way to the screw head Then finger tighten the cap screw into the actuator stem all the way in This w...

Page 17: ...ockwasher and nut as shown Tighten nut securely using a 7 16 and adjustable wrench compressing handle over stem Swivel Caster Adjustment 1 Rotate handle so that stem is fully extended inside center fr...

Page 18: ...align the holes in the legs with the holes in the end frames All four connections to your leg stand are done the same way using the same hardware It may be helpful to place the frame on blocks of woo...

Page 19: ...swivel caster frame leveling feet so that the saw does not rock when the swivel caster is disen gaged and the saw is resting on these two feet and the two fixed wheels The leveling feet should be app...

Page 20: ...nd trim label is facing front 4 Install screw washers lockwasher and nut as shown 5 Tighten all leg assembly and mounting hardware at this time Bench Mounting If you do not use the legset and mount th...

Page 21: ...saw is heavy To reduce the risk of back injury get help to lift the saw Hold the saw close to your body Bend your knees so you can lift with your legs not your back 7 Line up the front edge of extens...

Page 22: ...ven with the table sur face Inserts too high or low can let the workpiece snag or catch on uneven edges Workpiece could twist and kickback 2 To remove insert a Make sure saw is off and unplugged b Loo...

Page 23: ...eath must be adjusted to make the blade parallel to groove A Rear trunnion must be moved toward the combina tion square if there is a space between marked tooth and end of square in step 4 B Rear trun...

Page 24: ...ward for disengage ment whenever necessary to obtain a new grip on screw head 3 Rotate tilt handwheel clockwise a few turns to tilt blade Now rotate handwheel counterclockwise until it stops Blade sho...

Page 25: ...scale must be adjusted a Remove elevation handwheel b Loosen two screws on scale and adjust scale until pointer points to 45 mark c Install elevation handwheel B If blade is not 45 to table stop scre...

Page 26: ...r must be aligned left to right at this time Align the 7 1 8 inch mark on the right rip scale with the right edge of the cast iron table top 7 Push front guide bar against the saw table and exten sion...

Page 27: ...either side of the blade Move the rear guide bar right or left until the indicator mark is aligned with the straightedge 7 Push rear guide bar against the saw table and exten sions Finger tighten eac...

Page 28: ...bar as described earlier Finger tighten nuts Aligning Rip Fence Guide Bars 1 Position rip fence over right miter gauge groove While holding up rear of rip fence engage front end of rip fence onto the...

Page 29: ...e hit or cut 1 The rip fence lock lever when locked down should hold the rip fence securely The lever should not be difficult to push down and lock To assure proper fence lock adjustment a Raise lock...

Page 30: ...upport as shown Tighten screws with a 7 16 wrench 4 Raise blade all the way up make sure it is square with table 5 Loosen both hex head screws holding blade guard support to cradle 6 Raise blade guard...

Page 31: ...a small piece 6 x 6 inch of ordinary newspaper making three thicknesses The folded paper will be used as spacing gauge 4 Place rip fence on the right hand side of table Care fully move it against bla...

Page 32: ...t use a Hex L wrench to loosen the setscrew on the motor pulley Reposition the motor pulley and securely tighten the set screw on the motor pulley 5 Raise saw blade all the way up 6 Lift motor until e...

Page 33: ...hinged belt guard by pressing down on the tab lock as shown 5 Position the guard so the large hole fits around the pulley Insert the motor studs through the four small holes as shown 6 Attach another...

Page 34: ...ed at this time Align the plastic end cap to match profile of bar 2 Install self tapping 8 32 pan head screw into each hole 3 The left and right end caps for rear guide bar can be installed at this ti...

Page 35: ...and retighten the arbor nut normally not excessively Never leave the saw while the power is ON B To turn saw OFF PUSH lever in Never leave the saw until the cutting tool has come to a complete stop C...

Page 36: ...he three square head bolts nuts and washers provided in bag labeled Miscellaneous To remove the facing loosen the hex nuts slide the facing toward the rear and out of the fence slot 6 Miter Gauge head...

Page 37: ...from a thrown workpiece blade parts or blade contact never oper ate saw without the proper insert in place Use the sawblade insert when sawing Use the proper size dado molding insert for dado blades a...

Page 38: ...foot Too much force beyond the 180 travel may damage the actuator Only operate your saw when feet nearest swivel caster are on floor Keep floor area clean Rubber feet on swivel caster side of base sh...

Page 39: ...pener when in doubt Keep blades clean of gum and resin Never use the saw without the proper blade insert Inspect your work area Keep work area clean Cluttered areas and benches invite accidents Floor...

Page 40: ...ece all the way past the saw blade As much as possible keep your face and body to one side of the sawblade out of line with a possible kick back or throwback Set the cutting tool as low as possible fo...

Page 41: ...ess Than Thickness Of Workpiece Up To 3 8 Kerfs About 5 16 Apart 24 5 4 1 2 8 Grain 3 8 Creating the Notch Cutting Out the Base 3 8 Thick Plywood Base At Least 12 At Least 5 5 8 At Least 12 At Least 5...

Page 42: ...now ready to make Auxiliary Fence Making the base Start with a piece of 3 8 inch plywood at least 5 1 2 inches wide or wider and 30 inches long or longer Cut the piece to shape and size shown Making t...

Page 43: ...made across the width of a workpiece The graduations on the miter gauge provide ample accu racy for average woodworking In some cases where extreme accuracy is required make a trial cut and then rech...

Page 44: ...uc tions for cross cutting When making repetitive cuts from a long workpiece make sure it is adequately supported WARNING Never use the rip fence as a direct length stop because the cutoff piece could...

Page 45: ...your left hand Bevel Crosscutting Bevel crosscutting is the same as crosscutting except that the wood is cut at an angle other than 90 with the bottom flat side of the wood Adjust the blade to the de...

Page 46: ...wing check the anti kickback pawls the pawls must stop a kickback once it has started Replace or sharpen anti kickback pawls when points become dull Plastic and composition like hardboard materials ma...

Page 47: ...xiliary fence and push block Attach auxiliary fence to rip fence with two C clamps Feed the workpiece by hand along the auxiliary fence until the end is approximately 1 past the front edge of the tabl...

Page 48: ...s when using the miter gauge Featherboards are used to keep the work in contact with the fence and table as shown and to help stop kickbacks Add a 7 1 2 high flat facing board to the fence the full le...

Page 49: ...re 2 Make sure by trial the featherboards will stop a kick back if one should occur WARNING For your own safety replace the saw blade guard as soon as the non thru sawing opera tion is complete Resawi...

Page 50: ...ilable be sure and con sult the specific instructions included with your dado head WARNING For your own safety always read understand and follow all directions in the instruc tional booklet furnished...

Page 51: ...workpiece 10 1 2 and narrower make the rabbet cut with the board flat on the table Using the miter gauge fitted with a facing fol low the same procedures and instructions for cross cutting making suc...

Page 52: ...For your own safety always use mold ing insert listed under recommenced accessories When using the molding head it will be necessary to remove the blade guard and spreader Use caution Use miter gauge...

Page 53: ...square against the miter gauge bar and the face of the miter gauge head C If adjustment is needed loosen handle of miter gauge Adjust miter gauge head flush to square Tighten lock knob D Adjust stop s...

Page 54: ...harpen 1 Remove blade guard 2 Rotate pawl toward rear of spreader so that teeth are above top of spreader 3 Hold spreader with left hand and place pawl over cor ner of workbench as shown 4 Using a sma...

Page 55: ...r Gauge Cut binds burns or stalls motor when rip ping 1 Dull blade or improper tooth set 2 Blade is heeling 3 Warped cupped or twisted board 4 Rip fence not parallel to blade 5 Spreader out of alignme...

Page 56: ...mpany 4 Install correct fuses or circuit breakers Motor starts slowly or fails to come up to full speed 1 Low voltage 2 Windings burned out or open 3 Starting switch not operating 1 Request voltage ch...

Page 57: ...tandard Hardware Item May be purchased locally Key No Part No Description 1 2 3 4 5 6 7 8 9 10 11 822150 1 826121 826123 826122 826452 826450 826451 63467 Bracket Switch Housing Lockwasher 10 Nut Hex...

Page 58: ...for RIDGID 10 Inch Table Saw Model No TS24240 Figure 2 1 2 3 4 5 6 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 14 16 13 12 12 38 16 21 23 24 25 26 27 28 29 30 31 11 16 16 32 33 34 35 36 16 37 39 40 22 7...

Page 59: ...Screw Pan Hd 10 32 x 3 8 Cap Front Rail Left Bolt Sq Hd 5 16 18 x 1 Base Any attempt to repair this motor may create a hazard unless repair is done by a qualified service technician Repair service is...

Page 60: ...Saw Model No TS24240 Figure 3 Repair Parts 1 2 3 4 5 8 6 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 29 30 13 33 31 24 34 35 36 38 39 40 37 41 44 45 51 49 50 52 53 58 57 59 63 15 42 32 43 46 47...

Page 61: ...64 x 1 16 Spacer Screw Hex Hd 5 16 18 x 1 Ring Retaining 3 4 Screw Ty T 8 32 x 3 8 Washer 3 16 x 5 8 x 1 16 Key Square 3 16 x 1 1 4 Standard Hardware Item May be purchased locally Key No Part No Descr...

Page 62: ...crew Pan Hd Ty T 8 32 x 1 2 Screw Pan Hd 10 32 x 1 2 Washer 13 64 x 5 8 x 1 32 Indicator Head Nut Sq 10 32 Key No Part No Description 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 62636 824325...

Page 63: ...8 9 10 11 12 13 14 826661 826506 826663 123069 1 824573 1 824570 818470 4 826662 818471 6 Miter Gauge Complete Knob Washer 8 x 23 x 1 8 Gauge Miter Screw Pan Hd 8 32 x 5 16 Indicator Block Miter Gauge...

Page 64: ...urchased locally Key No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 826519 60208 62391 803528 1 826466 62390 62520 813146 1 804845 1 62410 62519 Guard Asm Complete Nut Push Pin 1 4 x 1 1 2 Support...

Page 65: ...113 826116 826115 509511 826114 1 824832 824833 Screw Serrated Truss Head 1 4 20 x 1 2 Leg Stringer Side Stringer End Stringer End w Label Nut Hex 1 4 20 Lockwasher 1 4 Brace Leg Short Hanger Miter Ga...

Page 66: ...al Caster System Model No TS24240 1 2 3 4 6 7 7 8 9 10 11 12 13 14 15 16 17 2 3 12 19 20 21 20 19 18 22 23 30 29 24 3 2 7 7 12 12 12 12 15 15 15 15 25 27 27 27 28 28 26 26 25 24 25 24 25 8 3 2 27 24 S...

Page 67: ...825901 825903 1 Actuator Caster Nut Hex 1 4 20 Lockwashers 1 4 Handle Caster Screw Hex Hd 1 4 20 x 3 4 Frame Caster End Screw Truss Hd 1 4 20 x 1 2 Frame Caster w Label Bolt Hex Hd 5 16 18 x 4 1 4 Nut...

Page 68: ...tric Co Warranted products will be repaired or replaced at our option at no charge to you and returned to you via prepaid transportation Such replacement or repair is the exclusive rem edy available f...

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