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32DFR114.A 

4 - 4 

 

TABLE 4-1:  TROUBLESHOOTING GUIDE 

Function 

Symptom 

Possible Cause 

Remedy 

Sensor target requires 
adjustment 

Adjust sensor target; refer to section B.6 in 
this chapter. 

Hydraulic fluid level 
low 

Check hydraulic fluid level; refill as required. 

Needle valve setting is 
too restrictive 

Close both needle valves by turning them 
fully clockwise.  Readjust valves as shown in 
section C.5 in this chapter. 

Low hydraulic 
pressure 

§ 

Check that hydraulic pump pressure 
output is 1400 PSI.  Adjust pump relief 
valve as necessary. 

§ 

Check hydraulic lines for leaks or 
obstructions; Repair, as required. 

§ 

Replace hydraulic pump. 

Hydraulic pump wiring 
harness defective 

Repair or replace harness from electronic 
controller to hydraulic pump. 

Pump directional valve 
defective 

Replace hydraulic pump. 

Hydraulic rotary 
actuator defective 
(binding or jammed) 

Replace hydraulic rotary actuator. 

Ramp hinge or ramp 
drive arms defective 
(binding or jammed) 

Repair or replace binding parts. 

Ramp stows very 
slowly or stalls when 
STOW/DEPLOY 
switch is set to STOW 

Hydraulic pump 
pressure regulator 
defective 

Replace hydraulic pump. 

Hydraulic pump 
solenoid defective 

Replace solenoid. 

Hydraulic pump relay 
defective 

Replace relay. 

STOW function 
inoperative or 
erratic (cont.)

 

Hydraulic pump does 
not shut off when 
ramp is stowed 

Electronic controller 
defective 

Replace controller. 

 

Summary of Contents for BR2SS Series

Page 1: ...it breaker tripped Reset circuit breaker Hydraulic pump circuit breaker tripped Reset circuit breaker Vehicle interlock conditions not met Check that all interlock conditions are met before attempting...

Page 2: ...y turning them fully clockwise Readjust valves as shown in section C 5 in this chapter Hydraulic fluid level low Check hydraulic fluid level refill as required Low hydraulic pressure Check that hydrau...

Page 3: ...ve Check for PUMP SOLENOID INPUT signal at controller connector pin J4 4 Replace controller if necessary Hydraulic pump does not operate pump solenoid does not operate Pump wiring harness defective Ch...

Page 4: ...Repair as required Replace hydraulic pump Hydraulic pump wiring harness defective Repair or replace harness from electronic controller to hydraulic pump Pump directional valve defective Replace hydrau...

Page 5: ...adjustment Verify that proximity sensor is energized LED on sensor indicates operation and adjusted for correct gap Refer to section B 6 in this chapter Ramp will function in one direction but not th...

Page 6: ...terface connector See Table 4 2 for pin layout and signal descriptions Table 4 2 CONNECTOR PIN LAYOUT AND DESCRIPTION Pin Wire color Description Volts amps 1 White Interlock common Ground for interloc...

Page 7: ...connect to the ports on the backside of the pump body Cap off the upper deploy port fitting and connect a suitable pressure gauge to the lower stow port fitting d Press and hold the STOW button on the...

Page 8: ...s NOTE If ramp does not stow fully repeat steps c and d above Readjust stow pressure by turning the stow pressure setting valve 1 8 turn CW until ramp stows k Press the DEPLOY button on the pendant to...

Page 9: ...target segment must be directly in front of a sensor Adjust as necessary c Refer to Figure 4 6 Loosen jam nuts on sensor body Adjust position of both nuts to achieve a gap between nose of sensor and...

Page 10: ...a Visually inspect ramp for loose or missing hardware and fittings and confirm that pockets are free of debris b Verify that bottom cover is installed on ramp c Verify that non skid flooring is clean...

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