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Ricoh PRO 8100, Technical Bulletin

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Ricoh PRO 8100 Technical Bulletin Download Page 77

 

T

echnical

 

B

ulletin

 

PAGE: 1/2 

Model: 

Vacuum Feed LCIT RT5100

 

Date: 

25-Apr-19

 

No.: 

RD777016

 

 

 

Subject: 

Interlock Switch & Safety Switch Cover

 

Prepared by: 

H.K.

 

From: 

1st CP Business Department CP Business Center

 

 

Classification: 

 Troubleshooting 
 Mechanical 
 Paper path 

 Part information 
 Electrical 
 Transmit/receive 

 Action required 
 Service manual revision 
 Retrofit information 

 

 Product Safety  

 Other (

         

) 

 Tier 2 

 

Old part 

number 

New part 

number 

Description 

Q’ty 

Int 

Note 

12042541 

12042384 

INTERLOCK SWITCH 

1 - 1 

X/X 

O/O as a set 

D3551325 

D3EW1330 

COVER:SAFETY SWITCH:HOOK 

1 - 1 

X/X 

(Not listed in the 

Parts Catalog) 

D7771141 

BRACKET:SAFETY SWITCH 

1 - 1 

X/X 

 

Change

:

 

•

  The material and shape of the Interlock Switch were changed. 

•

  The shape of the Hook Safety Switch Cover was changed for the new switch. 

•

  The cutout on the Safety Switch Bracket was changed in line with the above.  

 

Reason

:

 

Production of the old switch was discontinued. 

 

 

NOTE:  There is no interchangeability (X/X) between the old and new parts.  Make sure to 

replace all the parts listed in the table together as a set. 

 

 

Summary of Contents for PRO 8100

Page 1: ...n jam codes are as follows Jam type Jam location Jam code No feed Upper Tray of 1st LCIT J430 Lower Tray of 1st LCIT J431 Upper Tray of 2nd LCIT J445 Lower Tray of 2nd LCIT J446 Upper Tray of 3rd LCIT J460 Lower Tray of 3rd LCIT J461 Jam type Jam location Jam code Double feed Upper Tray of 1st LCIT J470 Lower Tray of 1st LCIT J471 Upper Tray of 2nd LCIT J485 Lower Tray of 2nd LCIT J486 Upper Tray ...

Page 2: ...n Advanced Settings to High J470 J471 J485 J486 J500 J501 Do the following 1 Make sure the Paper Size has been set correctly and then fan decurl the paper 2 Set No 118 Paper Feed Mode Adjust Fan Level to Moderate Dble Fd Red Lower If the above does not solve the jam change this setting to Max Dble Fd Reduc Lowest If none of the above solves the jam do the following If the paper curl is too strong ...

Page 3: ... and feeds with the belt Paper with large curls hinders this function and affects the feed performance Face curl increases the risk of double feeds because the air flow pushes up the paper Face curl Back curl increases the risk of no feeds because the air flow presses down the paper Back curl In both cases reducing the air flow improves the situation as the force applied to the paper reduces For n...

Page 4: ...ollowing are the adjustments available in the Advanced Settings for Customer Paper 111 Up Draft Fan Function Blows air to the leading edge to float the paper 112 Blower Fan Function Blows air in between the topmost sheet and the stack to separate the sheet 113 Side Fan Function Blows air from both side fences to float the paper Feed Belt Feed Belt Side Fence ...

Page 5: ...r Function Blocks the air flow from the side fans immediately before feeding to positively separate the topmost sheet from the stack This function is disabled by default because it delays suction of the succeeding sheet and may cause a no feed jam 117 Switch Paper Load Upper Limit Function Controls the position of the topmost sheet according to paper weight Weight 3 or lighter thinner The position...

Page 6: ...ans Max Double Feed Reduce Lowest x 20 y 20 Moderate Double Feed Red Lower x 10 y 10 Standard No Adjustment Moderate No feed Reduce Higher x 10 y 10 Maximum No feed Reduce Highest x 20 y 20 x current value of 111 Up Draft Fans y current value of 113 Side Fans Although the fan power can be adjusted within the range 0 100 the actual fan duties do not go below 20 If set to a value lower than 20 the v...

Page 7: ...70 70 121 2 Tray LCT Side Fan Level 70 50 122 2 Tray LCT Vacuum Fan Level 80 80 123 2 Tray LCT Updraft Fan Shutter Active Active 124 2 Tray LCT Side Fan Shutter Inactive Inactive 125 2 Tray LCT Paper Feed Position HIGH HIGH 3 80 1 105 119 2 Tray LCT Updraft Fan Level 0 50 120 2 Tray LCT Blower Fan Level 70 70 121 2 Tray LCT Side Fan Level 70 50 122 2 Tray LCT Vacuum Fan Level 80 80 123 2 Tray LCT ...

Page 8: ...ate 23 Feb 15 No RD777001b Appendix 2 Components Feed belt Vacuum fan Side fans Updraft fans Blower fan Paper stack surface detection sensor for weight 4 or heavier paper Updraft fan shutters Blower fan shutter Paper stack surface detection sensor for weight 3 or lighter paper ...

Page 9: ...t is used for connecting the Vacuum Feed LCIT5100 and attaches to the right side of the Mainframe Subject Part Catalog Correction Vacuum Feed LCIT RT5100 Joint bracket Prepared by Takezoh Miyamoto From 1st PP Tech Service Sec PP Tech Service Dept Classification Troubleshooting Mechanical Paper path Part information Electrical Transmit receive Action required Service manual revision Retrofit inform...

Page 10: ...jam codes are as follows Jam type Jam location Jam code No feed Upper Tray of 1st LCIT J430 Lower Tray of 1st LCIT J431 Upper Tray of 2nd LCIT J445 Lower Tray of 2nd LCIT J446 Jam type Jam location Jam code Double feed Upper Tray of 1st LCIT J470 Lower Tray of 1st LCIT J471 Upper Tray of 2nd LCIT J485 Lower Tray of 2nd LCIT J486 Subject Adjustments in Vacuum Feed LCIT to prevent no feed and double...

Page 11: ... to High J470 J471 J485 J486 Do the following 1 Make sure the Paper Size has been set correctly and then fan decurl the paper 2 Set No 41 Paper Feed Mode Adjust Fan Level to Moderate Dble Fd Red Lower If the above does not solve the jam change this setting to Max Dble Fd Reduc Lowest If none of the above solves the jam do the following If the paper curl is too strong even after decurling 1 Set No ...

Page 12: ... belt Paper with large curls hinders this function and affects the feed performance Face curl increases the risk of double feeds because the air flow pushes up the paper Face curl Back curl increases the risk of no feeds because the air flow presses down the paper Back curl In both cases reducing the air flow improves the situation because the force applied to the paper is reduced For no feed jams...

Page 13: ... the adjustments available in the Advanced Settings for Custom Paper 34 Updraft Fan Function Blows air to the leading edge to float the paper 35 Blower Fan Function Blows air in between the topmost sheet and the stack to separate the sheet 36 Side Fan Function Blows air from both side fences to float the paper Feed Belt Feed Belt Side Fence ...

Page 14: ...s the air flow from the side fans immediately before feeding to positively separate the topmost sheet from the stack This function is disabled by default because it delays suction of the succeeding sheet and may cause a no feed jam 40 Switch Paper Load Upper Limit Function Controls the position of the topmost sheet according to paper weight Weight 3 or lighter thinner The position is set to LOW be...

Page 15: ... Feed Reduce Lowest x 20 y 20 Moderate Double Feed Red Lower x 10 y 10 Standard No Adjustment Moderate No feed Reduce Higher x 10 y 10 Maximum No feed Reduce Highest x 20 y 20 x current value of 34 Updraft Fans y current value of 36 Side Fans Although the fan power can be adjusted within the range 0 100 the actual fan duties do not go below 20 If set to a value lower than 20 the vacuum side and bl...

Page 16: ...105 1 163 34 Updraft Fan 0 50 35 Blower Fan 70 70 36 Side Fan 70 50 37 Vacuum Fan 80 80 38 Updraft Fan Shutter Active Active 39 Side Fan Shutter Inactive Inactive 40 Switch Paper Load Upper Limit HIGH HIGH 3 80 1 105 34 Updraft Fan 0 50 35 Blower Fan 70 70 36 Side Fan 70 50 37 Vacuum Fan 80 80 38 Updraft Fan Shutter Active Active 39 Side Fan Shutter Inactive Inactive 40 Switch Paper Load Upper Lim...

Page 17: ...o RD777003 Appendix 2 Components Feed belt Vacuum fan Side fans Up draft fans Blower fan Paper stack surface detection sensor for weight 4 or heavier paper Up draft fan shutters Blower fan shutter Paper stack surface detection sensor for weight 3 or lighter paper ...

Page 18: ...ion required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 SYMPTOM Skew occurs when a banner sheet is fed from the Vacuum Feed LCIT Note Thicker paper Weight 5 or thicker tends to be more affected by the skew CAUSE The skew of the banner sheet cannot be corrected efficiently with the skew adjustment gate because the trailing edge of the banner sheet is still hel...

Page 19: ...approx 1 0mm 100mm of skew can be corrected You can also procure the plate and screw as a service part to fasten it D7771116 ADJUSTING PLATE BRACKET COUPLING 09545014N SCREW M5X14 Procedure 1 Register the banner paper in use as a custom paper type 2 Only Andromeda Change 013 Deactivate Image Position Adjustment to ON to turn off the image position adjustment NOTE It is turned off in Leo by default...

Page 20: ...on pins Apply them on either the operator side or the non operator side depending on skew direction Applying a plate will correct 0 25mm 100mm of skew Apply up to 4 pieces under a pin depending on the skew amount measured in the previous step Apply them on either the operator side or the non operator side depending on skew direction ...

Page 21: ... pattern to check if the skew is corrected and check the image position Note Image position may be decentered after the skew adjustment plates are applied 6 If the image is decentered adjust the tray position 6 1 Loosen some screws and remove some other screws as indicated below Loosen Remove ...

Page 22: ...he image position If you move the screw to a screw hole on the non operator side the image position moves towards the non operator side the paper position moves to the operator side and vice versa Example To move the image towards the non operator side by 2mm install the screw at the following place at all 4 adjustment positions 7 Only Andromeda Change 013 Deactivate Image Position Adjustment back...

Page 23: ...mation Electrical Transmit receive Action required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 SYMPTOM J430 LCT1 Paper Feed Sensor Tray1 J431 LCT1 Paper Feed Sensor Tray2 CAUSE Paper cannot be fed because the spring pin A located at the rear side of the paper feed belt unit B of the main machine or Vacuum Feed LCIT RT5100 is not connected to the coupling C Thi...

Page 24: ... main machine and of the Vacuum Feed LCIT RT5100 and can be performed either when the main power switch is turned ON or OFF Procedure when the main power switch is ON 1 With the paper feed belt unit A installed pull out the tray s showing the symptom and check if there is a gap between the frames at the location indicated with the red dotted circle If there is no gap do Step 5 If there is a gap do...

Page 25: ...CT1 Paper Feed Belt Motor Tray3 SP5 805 114 Output Check LCT1 Paper Feed Belt Motor Tray4 SP5 805 131 Output Check LCT2 Paper Feed Belt Motor Tray5 SP5 805 145 Output Check LCT2 Paper Feed Belt Motor Tray6 SP5 805 162 Output Check LCT3 Paper Feed Belt Motor Tray7 SP5 805 176 Output Check LCT3 Paper Feed Belt Motor Tray8 4 Pull out the tray and confirm that there is no gap between the frames 5 Conf...

Page 26: ...ch is OFF 1 With the paper feed belt unit A installed check if there is a gap between the frames at the location indicated with the red dotted circle If there is no gap confirm that the two screws fixing paper feed belt unit are securely fastened This completes the procedure If there is a gap do Steps 2 through 4 ...

Page 27: ... paper feed unit A and slowly turn the paper feed belt B with your hands This will connect the spring pin with the coupling 3 Push the paper feed belt unit back in and confirm that there is no gap between the frames Repeat Step 2 until you confirm that there is no gap 4 Fasten the paper feed belt unit with the screws ...

Page 28: ...trical Transmit receive Action required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 SYMPTOM Non feed jam occurs with the last few sheets of the stack that remain on the paper feed tray when fed from the Vacuum Feed LCIT RT5100 if the paper is grain long the grain of the paper is parallel to the paper s long side and Weight 8 300 1 350 0 gsm CAUSE The above typ...

Page 29: ... and take out the magnet sheet from the pocket on the right hand side of the wide Large Capacity Tray 2 Attach the magnet sheet to the side A of the end fence where it contacts the paper Firmly press the bottom corners of the magnet plate Make sure the magnet sheet does not obstruct the opening in the end fence 3 Load paper and carefully close the tray ...

Page 30: ...exhaust fan filter becomes clogged with paper dust Subject Troubleshooting No feed jams J430 431 J445 J446 due to clogged filter Prepared by S Sasaki From 1st Tech Service Sect PP Tech Service Dept Classification Troubleshooting Mechanical Paper path Part information Electrical Transmit receive Action required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 Rear C...

Page 31: ...n Applied from August 2016 production Note The filter in the photo is a prototype and is different in color than the production level part In the field Replace the filter with the new type see PROCEDURE below PROCEDURE Parts required Positioning sponge D7771294 SEAL BLOWER DUCT 2 Filter Ass y D7771295 COVER FILTER ASS Y 1 Remove the rear covers 2 Peel off the filter A 3 Reattach the rear covers A ...

Page 32: ...4 as follows 5 Attach the filter assembly P N D7771295 IMPORTANT Check the filter every PM visit and clean it if clogged If the noise reduction covers D7771290 need to be installed along with the external filters you can do so by attaching double sided tape to the covers This tape is included with the noise reduction covers 13mm 25mm 13mm ...

Page 33: ...r path Part information Electrical Transmit receive Action required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 The following parts were registered as new service parts to meet requests received from the field Old p n New p n Description Q ty Int Note D7772620 SIDE PLATE TRAY REAR PEEN 2 Add D7772615 SIDE PLATE TRAY FRONT PEEN 2 Add D7772615 SIDE PLATE TRAY FR...

Page 34: ... the bracket is attached with the float separation fan and duct See photo below which is a shot of the tray taken from the left hand side 1 Do not remove the float separation fan and duct from the bracket 2 Do not remove the bracket as it affects the position of the float separation fan and duct This bracket is factory installed and cannot be adjusted outside the factory Float separation fan and d...

Page 35: ...ate may be cut CAUSE There is a small clearance between the side plates and the bottom plate This creates up and down movement of the bottom plate that is not smooth and loosens the lift wire As a result the wire may become tangled with the pulley and create excessive tension in the wire SOLUTION Adjust the distance between the side plates see Rework PROCEDURE below Rework PROCEDURE Normal Tray 1 ...

Page 36: ... Fig 2 Important The scale ends should touch the bent portion of the side plates Fig 2 5 Take the same measurement with the tray in the middle and lower positions Fig 3 Fig 3 6 Measure the clearance between the bent portion of the side plate and the bearing flange Important To do this shift the bottom plate toward the rear side Fig 4 Fig 4 ...

Page 37: ...this Rework is complete If ANY of these measurements is not within the dimensions mentioned above continue this procedure 7 Check for the following which indicate a higher risk of the wire breaking 1 Presence of scraped powder generated by bottom plate sliding Fig 5 2 Less smooth up and down movement of the bottom plate a Set a sheet of paper in the tray b Close the tray then pull out the tray whe...

Page 38: ... less than the target See page 3 Important Do not adjust the span or clearance beyond the target dimensions Procedure Fig 7 a Loosen the 4 screws circled in red on the right side of the tray plate d Shift the front rear side plates in the direction of the white arrow as far as they will go until each screw touches the inner edge of the screw hole e Tighten the 4 screws Fig 7 ...

Page 39: ...o RD777009 Banner Tray 1 Measure the distance between the two side plates Set the scale in the same way as described above Measure the span as the distance between the two side plates at two positions both Upper Fig 8 and Lower Fig 9 Upper Position Fig 8 Lower Position Fig 9 ...

Page 40: ...pper Fig 10 and Lower Fig 11 positions Upper Position Fig 10 Lower Position Fig 11 Target dimensions a Span between the two side plates Fig 8 9 446 8 448 4 mm b Clearance Fig 10 11 0 5 3 0 mm If BOTH the span and clearance are within these dimensions when the tray is in BOTH positions upper and lower positions this Rework is complete If ANY of these measurements is not within the dimensions mentio...

Page 41: ...et See Page 6 Important Do not adjust the span or clearance beyond the target dimensions Procedure Fig 12 a Loosen the 2 screws circled in red on the right side of the tray plate b Shift the front rear side plates in the direction of the white arrow as far as they will go until each screw touches the inner edge of the screw hole c Tighten the 2 screws Fig 12 Replace the side plate as shown in Tabl...

Page 42: ... check procedure of the side plate 1 Put the scale in the cut out portion as shown in Fig 13 below 2 Check the deformation of the cut out portion circled in red If you can see the light in between the plate and scale this portion may be deformed Important Check both the front and the rear Fig 13 ...

Page 43: ... RTB Pulley Cover D7772784 COVER WIRE PULLEY 2 5 Collar D7772769 COLLAR BASE 2 8 Stud D7777769 STUD PAPER TRAY 2 9 Ball Bearing Ass y Rear D7772745 ROLLER TRAY BOTTOM PLATE REAR RIGHT SUB ASS Y 1 9 Ball Bearing Ass y Front D7772746 ROLLER TRAY BOTTOM PLATE FRONT RIGHT SUB ASS Y 1 9 Sheet Front D7772655 SHEET HOOK WIRE FRONT 2 10 Sheet Rear D7772657 SHEET HOOK WIRE REAR 2 11 Subject Modified parts ...

Page 44: ...Technical Bulletin PAGE 2 13 Reissued 17 Jan 17 Model Vacuum Feed LCIT RT5100 Date 20 Oct 16 No RD777010b Common procedure 1 Pull out the paper tray and remove the front cover A screw x4 A ...

Page 45: ...7 Jan 17 Model Vacuum Feed LCIT RT5100 Date 20 Oct 16 No RD777010b 2 Remove the paper tray B from the main frame and place it on a flat sturdy table or a bench screw x4 NOTE The tray is very heavy Two persons are needed to remove the tray B ...

Page 46: ...ate 20 Oct 16 No RD777010b 3 Remove the Operation Sub Ass y A from the tray unit B by pulling it toward the direction indicated with the yellow arrow screw x8 connector x1 NOTE Step 3 in the previous version RTB RD777010a turned out to be not necessary B A Connector Left Top Right ...

Page 47: ...e the pulley cover A with the new type cover NOTE The pulley used to stick out from the pulley cover with the old type cover so the new type cover has been made wider B 37 4mm 42 4mm and covers the edge of the pulley as shown in C A The pulley cover is installed at front and rear sides of the paper tray respectively 1 screw for each B C New type pulley cover ...

Page 48: ...ate 20 Oct 16 No RD777010b How to replace the Collar p n D7772769 2pcs Ball Bearing Front p n D7772746 1pc Ball Bearing Rear p n D7772745 1pc and Stud p n D7777769 2pcs 1 At the front side remove the two pulleys A E ring x2 2 At the rear side remove the two pulleys B E ring x2 B A ...

Page 49: ...Technical Bulletin PAGE 7 13 Reissued 17 Jan 17 Model Vacuum Feed LCIT RT5100 Date 20 Oct 16 No RD777010b 3 1 Remove the feeler A screw x1 A ...

Page 50: ... 16 No RD777010b NOTE Step 3 2 and 3 3 have been added 3 2 Remove the plates A if installed and B See step 3 3 A B 3 3 To remove plates B gently skew the plate as indicated in the picture below Some force is required Remark When re installing be sure to hook part A under the bottom plate A ...

Page 51: ...777010b 4 Remove the bottom plate A from the tray and place it upside down on a flat sturdy table or a bench and then replace the collars B and C with the new type collors NOTE The new type collars are tapered A Place the bottom plate A upside down B C The flange faces inside The flange faces inside ...

Page 52: ...PAGE 10 13 Reissued 17 Jan 17 Model Vacuum Feed LCIT RT5100 Date 20 Oct 16 No RD777010b 5 Replace the studs A and B with the new type studs and then install the ball bearing assemblies front C and rear D screw x4 A B C D ...

Page 53: ...n D7772655 to the front wire hook 1 At the front side of the tray remove the two wire hooks A screw x2 2 Attach the front sheet B which has double sided tape to the front wire hook A as shown below A Front side Align the upper edges A B DO NOT attach it to the rounded corner of the hook The sheet should not cross over the edge of the hook ...

Page 54: ...p n D7772657 to the rear wire hook 1 At the rear side of the tray remove the two wire hooks B screw x2 2 Attach the rear sheet B which has double sided tape to the rear wire hook A as shown below B Align the upper edges B A The sheet should not cross over the edge of the hook DO NOT attach it to the rounded corner of the hook Rear side ...

Page 55: ...00 Date 20 Oct 16 No RD777010b Common procedure for front and rear sides 1 Hook the wire A onto the wire hook B as you slightly bend the sheet C Do the same for the remaining three hooks Reassembling Reassemble the paper tray by following the above steps in reverse order A B C ...

Page 56: ...mation Electrical Transmit receive Action required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 SYMPTOM The side fence cannot slide smoothly CAUSE Paper dust gets on the surface of the slide shaft and inside the bearings SOLUTION Do the PROCEDURE below every 900K pages PM cycle PROCEDURE 1 Clean the shaft of the side fence with a cloth as shown Important If you...

Page 57: ...he oil as 3 large drops for each shaft near the shaft bearing as shown in Fig 3 You only need to apply the oil to the right side of each shaft This is because POM bearings are used on the left side and these are not affected by paper dust Dry bearings are used on the right side The recommended oil is JOMO GP S 10W 30 produced by Japan Energy If you use another oil make sure it has the viscosity of...

Page 58: ... or foreign material that was scraped out using a cloth 5 Repeat Steps 2 4 until there are no foreign materials or dust on the cloth after cleaning the shaft 6 Apply small drops of engine oil to the shaft in the areas shown in Fig 5 marked by red stars Note Each small drop would amount to roughly 0 0570 0 0114g 7 Slide the side fence back and forth for three round trips Fig 5 ...

Page 59: ...ion CAUSE The top bottom and front rear side fences are ether deformed or tilted slightly As a result the span between the fences at the top bottom is not the same as for the front rear SOLUTION Do the following Do Oil lubrication and cleaning See RTB RD777011 make sure to perform the Oil lubrication and cleaning See RTB RD777011 Do the work PROCEDURE below Rework PROCEDURE 1 Remove the front cove...

Page 60: ...Technical Bulletin PAGE 2 4 Model Vacuum Feed LCIT RT5100 Date 31 Oct 16 No RD777012 4 Measure the distances spans A B C D between the two side fences as shown in Figs 2 and 3 Fig 2 Fig 3 ...

Page 61: ...rtion of each side fence See Fig 4 below for the correct and incorrect measuring positions Fig 4 5 Compare span A to B and then C to D Specification Difference between top and bottom is 0 2 0 mm If the difference for either is more than 2 0mm go to Step 6 Otherwise the procedure is finished 6 Disassemble the tray as shown in Fig 5 Fig 5 ...

Page 62: ...hine Fig 6 8 Loosen the screw shown below Note This screw is located on the non operator side of the machine Fig 7 9 Adjust the side fences into the correct position within 2 0mm 10 Hold the side fences in place while you tighten the two screws mentioned in Steps 7 and 8 11 Do the same correction for the other side fence 12 Reassemble the tray and measure the spans again to make sure they are with...

Page 63: ...ctrical Transmit receive Action required Service manual revision Retrofit information Product Safety Other Tier 2 Tier 0 5 SYMPTOM Abnormal noise is heard from trays set with A3 DLT or larger paper CAUSE A tray loaded with A3 DLT or larger paper causes the shaft of the tray lift up gear to slant over time due to the heavy load preventing proper engagement of the gears SOLUTION Modify the gear asse...

Page 64: ...in PAGE 2 12 Model Vacuum Feed LCIT RT5100 Date 2 Mar 17 No RD777013 Call out P N Description Photo Q ty 2 D7773020 BRACKET DAMPER GEAR PLATE 1 3 D7773018 BRACKET GEAR PEEN 1 4 04543006N TAPPING SCREW ROUND POINT 3X6 2 ...

Page 65: ...m Feed LCIT RT5100 Date 2 Mar 17 No RD777013 Rework procedure 1 Pull out the paper tray A and remove it from the LCIT screw x4 2 Remove the left slide rail A screw x4 and the upper left cover A screw x4 and disconnect the connector C A B A C ...

Page 66: ...AGE 4 12 Model Vacuum Feed LCIT RT5100 Date 2 Mar 17 No RD777013 3 Remove the paper feed unit A from the paper tray screw x4 4 Remove the lower face plate A screw x2 A A B View from the direction indicated with the arrow B ...

Page 67: ...Technical Bulletin PAGE 5 12 Model Vacuum Feed LCIT RT5100 Date 2 Mar 17 No RD777013 5 Remove the grounding wires A screw x1 6 Remove the edge saddles A and disconnect the harness connector B A A B ...

Page 68: ...cuum Feed LCIT RT5100 Date 2 Mar 17 No RD777013 7 Remove the drawer connector bracket A screw x3 8 Remove the gear box A screw x6 A View from the direction indicated with the arrow B B B A View from the direction indicated with the arrow B ...

Page 69: ... Model Vacuum Feed LCIT RT5100 Date 2 Mar 17 No RD777013 9 Disassemble the gear box A as shown below Divide the gear box A into the small sub assembly B and the large sub assembly C screw x5 sensor x1 sensor feeler E ring x2 A B C ...

Page 70: ... Model Vacuum Feed LCIT RT5100 Date 2 Mar 17 No RD777013 Disassemble the small sub assembly B as follows Remove the gear assembly D from the small sub assembly C E ring x1 D C B E ring x1 E ring x2 Screw x2 Shaft with three gears ...

Page 71: ...T RT5100 Date 2 Mar 17 No RD777013 10 Replace the bracket A removed in Step 9 with the new type bracket B call out 1 in the table on page 1 NOTE Reuse the edge saddle C NOTE The new type bracket B has an additional stud D and a bent edge E A B C C D E ...

Page 72: ...e plastic gear A removed in Step 9 to the new type bracket screw x2 12 Attach the new bracket A call out 2 in the table on page 1 with two screws call out 4 in the table on page 2 and reattach all remaining parts removed in Step 9 except for the shaft with three gears to the new type bracket B A A B ...

Page 73: ... Date 2 Mar 17 No RD777013 13 Attach the clamps A and gear assy B removed in Step 9 to the new bracket C call out 3 in the table on page 2 14 Attach the shaft with three gears A removed in Step 9 to the new bracket B call out 3 in the table on page 2 A B C B A ...

Page 74: ...RD777013 15 Couple the sub assembly units A and B to reassemble the gear box C NOTE Re install the following components also Bearings Install the bearings so that the flanges face outside Feelers and E rings 16 Reinstall the gear box by following Steps 1 8 in reverse order A B C ...

Page 75: ...delay in the paper picking process mis feed or failing to separate the sheets of paper multi feed SOLUTION Do the following 1 Set No 125 2 Tray LCT Paper Feed Position to High in the Paper Library settings 2 Upgrade the Paper Library as follows Pro91xx Series EU Version R10 or later NA Version R9 or later AP Version R8 or later CN Version R3 or later Pro71xx Series EU Version R16 or later NA Versi...

Page 76: ...etin PAGE 2 2 Model Vacuum Feed LCIT Date 30 Nov 17 No RD777015 4 Upgrade the Engine firmware to version 1 24 06 or later Note The default setting of the paper feed position for generic paper has been changed to High ...

Page 77: ...r Description Q ty Int Note 12042541 12042384 INTERLOCK SWITCH 1 1 X X O O as a set D3551325 D3EW1330 COVER SAFETY SWITCH HOOK 1 1 X X Not listed in the Parts Catalog D7771141 BRACKET SAFETY SWITCH 1 1 X X Change The material and shape of the Interlock Switch were changed The shape of the Hook Safety Switch Cover was changed for the new switch The cutout on the Safety Switch Bracket was changed in...

Page 78: ...lletin PAGE 2 2 Model Vacuum Feed LCIT RT5100 Date 25 Apr 19 No RD777016 Interlock Switch Safety Switch Cover and Safety Switch Bracket Cut in S N TBA Interlock Switch Hook Safety Switch Cover Safety Switch Bracket ...

Page 79: ...gear Note that replacing with the old gear may cause the gear to break again How to replace the gear 1 Remove the rear right and left covers 2 Remove and the LCIT lift motor Screw x2 Connector x1 Subject New Idle Gear for tray bottom plate lift motor for higher durability Prepared by J Ohno From Service Planning Sect Global Engineering Support Dept Classification Troubleshooting Mechanical Paper p...

Page 80: ...o RD777017 3 Remove the tray lift drive unit Screw x4 Clamp x2 4 Remove the E type retaining ring and the two screws on the back side to remove the gear box 5 Replace the idle gear E type retaining ring x1 6 Put back the assembly by following the above steps in reverse order ...

Page 81: ...om SC50X 03 12 23 32 13 14 22 may occur Tray error Paper Height Middle Sensor or Lower Limit Sensor error Note The SC error code depends on the mainframe Pro C9100 series SC50X 03 12 Pro C7100 series SC50X 23 32 Pro 8200 series SC50X 13 14 22 Cause The paper is loaded repeatedly in the tray causing the bottom plate to deform slightly As a result the intermediate remaining amount sensor moves away ...

Page 82: ... Does not use transparent Mylar Adjust the length b according to the gap c of the actual machine GAP c mm Length b mm 1 0 5 2 1 2 5 2 3 2 5 3 5 3 4 3 5 3 Attach the feeler in the reverse order and check the following to confirm the effectiveness Whether the SC recurs by lifting the tray Whether Mylar is interfering with other parts during lifting Whether there is any indication that the Mylar has ...

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