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Ricoh FT5540, Service Manual

The Ricoh FT5540 is a reliable copier that offers professional-quality printing for businesses. For troubleshooting and maintenance, download the free Service Manual from manualshive.com to ensure smooth operation and optimal performance. This comprehensive manual will guide you through repairs and maintenance procedures to keep your copier running efficiently.

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5. 4TH PAPER FEED SECTION (A420)

Index

No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

Part No.

Description

A007 2631

5205 2777

A420 2131

5447 2681

5447 2723

5447 2726

AB01 3078

5053 0223

A007 2709

AB01 3079

A007 2686

A420 2152

A420 2150

A000 5507

5205 2678

5205 2667

5205 2788

5205 2681

5205 2680

A420 2261

A420 2220

A420 2240

5205 2866

AX20 0015

AB01 3095

AB01 3077

A007 2759

A007 2757

A007 2756

AA13 2024

5053 0447

0805 3291

5205 2865

A420 2270

5205 2674

Pick-up Lower Guide

Cushion - Lower Pick-up Guide

Paper Feed Stay

Snap Ring

Pick-up Roller

Paper Feed Roller

Gear - 18T

Bushing - 8mm

Paper Feed Roller

Gear - 21T

Feed Guide - Paper Feed Roller

Pick-up Shaft

Feed Guide Shaft

Lift Motor - DC1.69W

Spring

Paper Lift Motor Bracket

Cassette Sensor Arm - Upper

Coupled Gear - 17T/50T

Coupled Gear - 16T/53T

Paper Feed Spring

Release Arm

Release Cam - Cassette

Magnetic Clutch Collar

Magnetic Clutch

Gear - 40T

Gear - 20T

Sector Gear

Bushing - Sector Gear

Bushing - Volume Sensor Shaft

Spacer - 1x6x10mm

Bushing - M6

Ball Bearing - 8x16x5mm

Bushing - Paper Feed Roller

Separation Drive Gear

Spring

Index

No.

Part No.

Description

71

5205 5253

72

A007 2661

73

A420 2141

74

A420 2511

75

A420 2371

76

A007 2752

77

A007 2754

78

A007 2894

Photointerruptor Pack

Paper Size Sensor Bracket

Upper Paper Feed Separation Stay

Transport Shaft

Paper Feed Guide

Volume Sensor Shaft

Bottom Plate Lever

Cushion - 8x15x30

79

5205 2644

Paper End Actuator

Q’ty Per
Assembly

1

1

1

3

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

1

1

2

1

1

2

2

1

2

1

1

1

2

Q’ty Per
Assembly

1

1

1

1

1

Index

No.

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

Part No.

A420 2265

A420 2230

A420 2245

A420 2251

A420 2210

A007 2718

A007 2649

5443 2668

A007 2726

A420 2387

A420 5275

A420 5270

A420 5276

5205 5251

A007 2724

5205 5253

A420 2384

5205 5251

A420 2925

A420 2535

A420 2520

A420 2641

A007 2758

5447 2693

5447 2678

5447 2676

5447 2697

5447 2695

AA14 0135

AA14 0044

AB01 1023

AB01 1024

A007 2657

AA06 3021

A007 2655

Description

Cushion - Rising Gear

Paper Feed Guide

Paper Knob Lever

Paper Knob

Arm Lever - Paper Knob

Paper End Feeler

Separation Guide

Bushing

Paper End Actuator Bracket

Print Board Bracket

Rear Paper Bank Harness

Print Board - Paper Bank

Front Paper Bank Harness

LED Sensor Type - T

Lower Bracket - Paper End

Photointerruptor Pack

LED Sensor Bracket

LED Sensor Type - T

Pulley - 19T

Idler - 5mm

Tention Arm

Tention Arm Spring

Volume Sensor Arm

Separation Roller

Slip Clutch Cover

Output Hub

Cylindrical Spring

Input Hub

Separation Driven Shaft

Pressure Arm Shaft

Gear - 15T

Gear - 25T

Separation Arm

Paper Feed Separation Spring

Fixed Bracket - Separation

Q’ty Per
Assembly

2

1

1

1

1

1

1

1

1

1

1

1

1

1

Index

Part No.

Description

Q’ty Per

No.

Assembly

101

0313 0060W

Philips Pan Head Screw - M3x6

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

0314 0060W

Philips Pan Head Screw - M4x6

0314 0100W

Philips Pan Head Screw - M4x10

0434 0080W

Tapping Screw - M4x8

0314 0080W

Philips Pan Head Screw - M4x8

0700 0060

Spacer

0623 0140E

Spring Pin - 3x14mm

0805 3042

Ball Bearing - 6x10x3mm

0720 0040E

Retaining Ring - M4

0720 0050E

Retaining Ring - M5

0805 3291

Ball Bearing - 8x16x5mm

0720 0060E

Retaining Ring - M6

0805 0050

Retaining Ring - M5

0805 0060

Retaining Ring - M6

0805 3042

Ball Bearing - 6

X

10

X

3mm

0805 3291

Ball Bearing - 8x16x5mm

1105 0016

Nylon Clip - 4N

0534 0060W

Hexagon Set Screw - M4x6

13

Summary of Contents for FT5540

Page 1: ...RICOH FT5540 5550 5570 SERVICE MANUAL RICOH COMPANY LTD...

Page 2: ...LAYOUT 1 16 7 MECHANICAL COMPONENT LAYOUT 1 17 8 ELECTRICAL COMPONENT LAYOUT 1 18 9 ELECTRICAL COMPONENT DESCRIPTIONS 1 23 10 OVERALL MACHINE CONTROL 1 28 11 AC AND DC POWER DISTRIBUTION 1 29 DETAILE...

Page 3: ...T 2 27 5 3 DRIVE MECHANlSM 2 28 5 4 CROSSMlXlNG 2 29 5 5 IMAGE DENSlTY CONTROL 2 30 5 6 BIAS CONTROL CIRCUIT 2 36 5 7 RELATED SERVICE CALL CONDlTIONS 2 37 6 TONER DENSITY DETECTION AND TONER SUPPLY 2...

Page 4: ...2 LIFT MECHANISM AND PAPER END DETECTION 2 64 10 3 ROLLER FUNCTION 2 66 10 4 SLIP CLUTCH MECHANISM 2 68 10 5 PAPER FEED DRIVE 2 69 10 7 RELAY FEED AND REGISTRATION 2 72 10 8 PAPER SIZE SENSORS 2 74 1...

Page 5: ...15 2 SAFETY SWITCH CIRCUITS 2 109 15 3 AC COMPONENT CONTROL 2 110 15 4 CORONA CLEANER MOTORS 2 111 15 5 PULSE GENERATOR 2 112 15 6 MAGNETIC CLUTCH AND SOLENOID CONTROL 2 113 15 7 SENSOR OPERATION 2 11...

Page 6: ...8 3 4 Service Program Mode Table 4 10 3 5 Language Code Table 4 17 4 SPECIAL TOOLS AND LUBRICANTS 4 18 5 SERVICE REMARKS 4 19 5 1 Handling The Drum 4 19 5 2 Charge Corona 4 19 5 3 Erase Lamp 4 19 5 4...

Page 7: ...n 5 19 2 9 Toner Amount Changing 5 19 2 10 ID Pattern Bias Voltage Adjustment 5 19 3 CLEANING 5 20 3 1 Pick off Pawl Replacement 5 20 3 2 Cleaning Blade and Brush Replacement 5 22 3 3 Blade Cleaner an...

Page 8: ...tment 5 53 7 6 ADS Reference Voltage Setting 5 54 7 7 ADS Voltage Adjustment 5 55 7 8 ADS Operation Checking 5 56 7 9 Erase Adjustment 5 56 7 10 Registration Adjustment 5 57 7 11 Side to Side Registra...

Page 9: ...0 Sheets 6 7 9 Large Capacity Tray PCB Schematic 2 500 Sheets 6 8 10 15 Bin Sorter PCB Schematic 6 9 11 15 Bin Sorter Timing Chart A4 Letter Mode 6 10 12 Menu Reader PCB Schematic upper 6 11 13 Menu R...

Page 10: ...5 MISFEED PREVENTION 8 7 6 WEAR PREVENTION 8 8 7 FRICTION ROLLER RELEASE MECHANISM 8 9 8 REGISTRATION 8 10 9 INVERTER MECHANISM 8 11 10 FEED OUT MECHANISM 8 12 11 LIFT MECHANISM 8 13 12 MISFEED CHECK...

Page 11: ...otor Replacement 9 17 8 3 Bin Replacement 9 18 8 4 Exit Roller Drive Motor Replacement 9 19 8 5 Lower Exit Roller Unit and Exit Sensor Replacement 9 20 1 K LCT 1 SPECIFICATIONS 10 1 2 MECHANICAL COMPO...

Page 12: ...UT 11 2 3 FUNCTIONAL AND ELECTRICAL OPERATION 11 3 3 1 TRAY OPERATION 11 3 4 INSTALLATION 11 5 4 1 Accessory Check 11 5 4 2 Installation Procedure 11 6 MENU READER 1 SPECIFICATIONS 12 1 2 OVERALL MACH...

Page 13: ...10 7 1 Power Supply 14 10 7 2 Bin Gate Operation 14 11 7 3 Relay Guide Plate Reset Mechanism 14 12 7 4 Interface with the Copier 14 13 7 5 Jam Sensors 14 15 7 6 Inlet Sensor 14 16 7 7 Misfeed Check 1...

Page 14: ...SECTION 1 OVERALL MACHINE INFORMATION...

Page 15: ...SCREEN 1 8 2 4 GUIDANCE DISPLAY 1 9 3 COPY PROCESSES AROUND THE DRUM 1 10 4 COPY CYCLE 1 12 5 PAPER PATH 1 13 6 DRIVE LAYOUT 1 16 7 MECHANICAL COMPONENT LAYOUT 1 17 8 ELECTRICAL COMPONENT LAYOUT 1 18...

Page 16: ...22 and 141 Letter Version 5R 93 85 77 74 and 65 Reproduction Ratio Change Warm Up Time Copy Paper Copying Speed 3E 121 129 and 155 Maximum 6 5 seconds Within 5 minutes Room Temp 20 C 68 F Size Maximum...

Page 17: ...setting can also be set to 3 minutes or no auto reset All functions canceled except cassette selection Quantity entered returns to 1 and reproduction ratio returns to full size Dual universal cassette...

Page 18: ...360 cc 8 bit microprocessor 250 sheets all sizes 24 codes displayed in Guidance Display 100 programs controlled from the operation panel 110V 60Hz 15A 115V 60Hz 15A 220V 50Hz 8A 240V 50Hz 8A See the f...

Page 19: ...er Holder Insert the key counter into this holder optional before copying 4 Toner Bottle Lever Turn counterclockwise to remove the toner bottle from its holder 5 Cassettes Hold the copy paper 6 Total...

Page 20: ...nob Turn clockwise to remove misfed paper 15 Silicon Oil Bottle Add silicone oil to this bottle when the Add Oil indicator lights 16 Front Cover Open this cover when the Misfeed Add Toner or Add Oil i...

Page 21: ...in on copies 8 Zoom Keys Press to alter the reproduction ratio in 1 steps 9 Guidance Indicator Lights when guidance mode is selected 10 Guidance Key Press to select guidance mode 11 Enter Key Press af...

Page 22: ...Density Keys Press to cancel automatic control and manually select the image density level 24 Select Cassette Key Press to select a cassette 25 Full Size Key Press to change reproduction ratio to 100...

Page 23: ...used toner bottle is full 15 Auto Image Density Indicator Lights when the copier is automatically simultaneously the Call Service indicator blinks controlling image density 6 Add Toner Indicator Blink...

Page 24: ...ation about keys and modes When you need information about keys or modes press the Guidance key and the key you want information about After starting copier operation you can get information about the...

Page 25: ...he surface of the drum because the photoconductive selenium has electrical resistance in the dark EXPOSURE An image of the original is reflected to the selenium drum surface via the optics assembly Th...

Page 26: ...e drum surface to the copy paper At the same time the copy paper is electrically attracted to the drum surface PAPER SEPARATION A strong ac corona discharge is applied to the back side of the copy pap...

Page 27: ...31 August 1989 4 COPY CYCLE 1 12...

Page 28: ...PRIMARY PAPER PATH Paper Feed An FRR Feed and Reverse Roller mechanism separates one sheet of paper from the paper stack and feeds it to the registration rollers If the paper is fed from the second t...

Page 29: ...e transport belt The transport belt moves the paper with the developed copy image to the fusing unit Fusing The paper passes between two rollers which bond the toner image to the paper by applying hea...

Page 30: ...unit through the duplex delivery tray Jogger Unit The copies are neatly stacked in the jogger unit to prepare them for duplex paper feed Duplex Paper Feed The copy is kept in the duplex tray until the...

Page 31: ...9 Main Drive Belt 10 Exit Relay Roller Drive Sprocket 11 Inverter Roller Drive Gear 12 Exit Roller Drive Gear 13 Exit Drive Chain 14 Pulse Generator Drive Pulley 15 Registration Roller Drive Belt 16...

Page 32: ...ing Unit 12 Charge Corona Unit 13 Drum 14 Sixth Mirror 15 Toner Shield Glass 16 Erase Lamp Unit 17 Fourth Mirror 18 Fifth Mirror 19 Toner Tank 20 Development Unit 21 Manual Feed Table 22 First Cassett...

Page 33: ...nd 5th Mirror Drive Motor 9 Toner End Sensor 3 Toner Overflow Sensor 10 Exposure Lamp 4 Image Density Sensor PCB 11 Scanner Overrun Sensor 5 PQC Pre quenching Corona Wire 12 4th and 5th Mirror Home Po...

Page 34: ...A3 LTG Counter Option 29 2nd Paper Size Sensor 30 SC Cleaner Motor 31 Duplex Stopper SOL 32 SC Cleaner Home Position Sensor 33 Duplex Paper Sensor 34 Drum Heater 35 Duplex Entrance Sensor 36 Front Do...

Page 35: ...ck off SOL 57 Registration MC 58 1st Feed Relay MC 59 Paper Feed Motor 60 Toner Supply MC 61 Knocking Solenoid 62 Development Motor 63 Development Motor Capacitor 64 Paper Feed Motor Capacitor 65 Scan...

Page 36: ...76 Duplex Paper Feed MC 77 Duplex Positioning SOL 78 Duplex Pick up SOL 79 Jogger Motor 80 Main Transformer 81 Jogger Home Position Sensor 82 Cleaning SOL 83 Pulse Generator 84 Fork Gate SOL 2 85 For...

Page 37: ...PQC Cleaning Bias Power Pack 94 CC Developer Bias Power Pack 95 PTL QL Stabilizer 96 Paper Feed PCB 97 Operation Panel PCB 98 TC SC Power Pack 99 Vacuum Fan Motor 100 PCC Power Pack 101 Main PCB 102 T...

Page 38: ...Prevents build up of hot air in the optics cavity 100 Vac Provides suction so paper is held firmly on the transport belt 100 Vac Drives the scanner dc servo Positions the lens dc stepper Positions the...

Page 39: ...sponge roller Raises the pick up roller when paper is fed from the manual feed table In unison open and close the appropriate fork gates according to paper size Starts feed from duplex and aids the st...

Page 40: ...sette Informs the CPU when the second cassette runs out of paper Informs the CPU if the scanner overshoots the home position Detects misfeeds Informs the CPU when the jogger plates are at the home pos...

Page 41: ...voltage for the T S coronas Provides high voltage for the charge corona and the development roller bias Provides high voltage for the quenching corona and the cleaning bias roller Provides high volta...

Page 42: ...aper feed receives input from paper size and paper end sensors Drives all ac motors the exposure lamp and the fusing lamp Controls weekly timer and timer functions Keeps track of the total number of c...

Page 43: ...31 August 1989 10 OVERALL MACHINE CONTROL 1 28...

Page 44: ...m AC power 115 220 volts is supplied from the wall outlet directly to the fusing lamp and the step down transformer The transformer supplies 100 volts ac to the power supply unit SSR board ac drive bo...

Page 45: ...SECTION 2 DETAILED SECTION DESCRIPTIONS...

Page 46: ...NNER MOTOR CONTROL 2 11 3 5 LENS MIRROR POSlTlONING 2 12 3 6 FOURTH AND FlFTH MIRROR ASSEMBLY 2 15 3 7 ORIGlNAL SlZE DETECTION 2 17 3 8 RELATED SERVICE CALL CONDITIONS 2 17 4 ERASE 2 22 4 1 OVERVIEW 2...

Page 47: ...CK 2 50 7 5 PICK OFF MECHANISM 2 52 7 6 PICK OFF TIMING 2 53 7 7 PRE TRANSFER LAMPAND QUENCHING LAMP CIRCUIT 2 54 8 DRUM CLEANING 2 55 8 1 OPERATION 2 55 8 2 PRE CLEANING CORONA AND BIAS ROLLER 2 56 8...

Page 48: ...85 12 8 SERVlCE CALL CONDlTIONS 2 88 13 PAPER EXIT 2 90 13 1 OVERVIEW 2 90 13 2 EXIT ROLLER DRlVE MECHANlSM 2 91 14 DUPLEX 2 92 14 1 INVERSION 2 92 14 2 DUPLEX TRANSPORT 2 96 14 3 DUPLEX STACKING 2 9...

Page 49: ...ged to compensate for temperature variations around the drum Also while the copier is off the drum heater warms the drum Drum sensitivity also depends on how long the drum has rested between copy runs...

Page 50: ...n the drum is lightly scratched When installing or removing the drum always keep it in the protective sleeve Before installing or removing the drum pull out the cleaning unit part way so that the pick...

Page 51: ...31 August 1989 1 3 DRUM HEATER CONTROL The drum heater receives 100 volts ac only when the main switch is turned off When the main switch is turned on the 100 volt ac current stops flowing 2 3...

Page 52: ...e charge power pack applies a high positive voltage to the corona unit The drum coating B receives a uniform positive charge as it rotates past the corona unit The charge fan C provides a smooth flow...

Page 53: ...ns on the cleaner motor to clean the corona wires Simultaneously it resets the counter to zero During a cleaning cycle the cleaner motor drives the wire cleaner toward the rear endblock Normally the c...

Page 54: ...This power supply is used to produce the high voltage corona This voltage is interrupted if the front door safety switch opens The charge corona turns on 260 milliseconds before the lead edge of the...

Page 55: ...a the optics assembly The optics assembly consists of the following parts 1 First Scanner A Exposure lamp B 85V 160W First mirror AD Auto Density sensor C 2 Second Scanner D Second mirror Third mirror...

Page 56: ...scanners during the copy cycle This motor is controlled by the optics PCB which changes the motor speed depending on the reproduction ratio Two stepper motors change the position of the lens and the f...

Page 57: ...A The power supplied to the exposure lamp is also provided to the lamp monitor circuit which rectifies it and supplies it to the Sub CPU analog port E This allows fine tuning of the trigger pulse wid...

Page 58: ...econd scanner at half the velocity of the first scanner This maintains the focal distance between the original and the lens during scanning This relationship can be expressed as follows V1r 2 V2r VD r...

Page 59: ...from the main PCB pulse generator An encoder on the servomotor has two magnetic sensors that generate two pulse signals The optics CPU monitors the scanner speed and direction by these pulse signals B...

Page 60: ...rovide the proper horizontal magnification between the lens and the drum s surface The output gear of the lens drive motor engages the gears B of the lens drive pulley The lens drive wire C is wrapped...

Page 61: ...when the lens D is at the full size position home position The optics PCB determines the lens stop position in reduction and enlargement modes by counting the number of steps from the home position Wh...

Page 62: ...305 9 of the optics board This occurs when the actuator blade enters and exits the lens home position sensor The lens only references home position when going to full size at power up when modes are c...

Page 63: ...nd fifth mirror assembly B using the wire C and pulleys D This provides the proper focal distance between the original and the drum When the fourth and fifth mirror assembly is in the full size positi...

Page 64: ...ation panel PCB sends this information to the main board The main board then sends the appropriate trigger signals through the serial line to the optics board When moving away from the home position t...

Page 65: ...d Check the exposure lamp Code 12 Lamp Relay Open Definition Lights if the lamp stays on longer than 15 seconds during a copy cycle Observation The lamp remains lit when the scanner returns to the hom...

Page 66: ...o Home Position Signal Definition Lights if the main board does not receive the H P signal from the optics board within 20 seconds after the scanner return signal Observation Code 24 is displayed 20 s...

Page 67: ...properly Check CN305 9 on the optics board Check the lens drive section optics board and lens drive motor Code 29 Lens Home Position Sensor Stays High Definition Lights if the lens is moving toward r...

Page 68: ...he optics board Check the 4th 5th mirror section optics board and mirror drive motor Code 2B 4th 5th Mirror Sensor Stays High Definition Lights if the 4th 5th mirror home position sensor remains actua...

Page 69: ...for 490 milliseconds after the scanner motor is energized or if the scanner home position sensor opens or shorts during a copy cycle Observation During a copy cycle the scanner first moves then stops...

Page 70: ...mm A R Lead Edge Blank Margin 3 5 2 5 mm The erase unit consists of a PCB with 10 registers and a row of 80 LEDs mounted in a plastic casing The LEDs emit light in the yellow green part of the spectru...

Page 71: ...ction cycles once every ten cycles the center block of erase lamps turns off long enough for the sensor pattern to be developed g 4 3 SIDE ERASE Side erase overlaps the image slightly on either side T...

Page 72: ...djustable in 4 steps using SP mode 38 These borders are approximately 5 10 15 and 20 millimeters wide but vary slightly according to paper size and the selected reproduction ratio The table shows the...

Page 73: ...ata The data bit for LED 1 is set at each CLOCK pulse If the data line is HIGH at the time of the CLOCK pulse the shift register is set to turn the LED on if it is LOW the shift register is set to kee...

Page 74: ...kspill to the crossmixing mechanism The development roller continues to turn carrying the developer to the selenium drum D When the developer brush contacts the drum surface the positively charged are...

Page 75: ...it The developer inlet cover B enables the addition of developer to the development unit without separating the toner tank from the development unit SP87 sets the PM cycle When a predetermined count i...

Page 76: ...iven by the development drive gear A when the development motor turns The rotation is transmitted as follows The development drive gear and development roller gear are helical gears Helical gears are...

Page 77: ...nt image on the drum However the other part C is trimmed off by the doctor blade and directed to the backspill plate D As the developer slides down the backspill plate to the paddle roller it is moved...

Page 78: ...e voltage to the exposure lamp causes an increase in light intensity which also results in lighter copies The control method is different depending on whether the image density is selected manually or...

Page 79: ...as voltage At the start of the copy cycle the original sensing mechanism measures the background density of the original image It does this by measuring the strength of the light reflected from a 48 m...

Page 80: ...s to the development roller SP 56 A new function has been added to enable the service engineers to quickly adjust for ADS sensor discrepancies All ADS sensor functions are related to an ADS sensor val...

Page 81: ...ver the first few cycles of a copy run This is because the light from the exposure lamp fatigues the drum slightly and it takes a few copies for the selenium to restabilize The amount that the sensiti...

Page 82: ...e bias voltage to compensate for variations in drum sensitivity that are induced by temperature changes in the drum cavity At 30 Celcius base temperature no drum temperature compensation is performed...

Page 83: ...e development roller about 32 milliseconds after the scanner starts forward scan Just after the sensor pattern is developed the CPU changes the bias output to the level selected by the ID keys or auto...

Page 84: ...wer pack to control the bias output according to the image density level position and the copier s rest time See the table on the following page After receiving the 4 bit signal the power pack outputs...

Page 85: ...590 1 1 0 0 620 1 1 0 1 650 1 1 1 0 680 1 1 1 1 710 NOTE SP34 shifts the bias under all conditions There are three settings 0 60 and 120 5 7 RELATED SERVICE CALL CONDITIONS Code 31 Drum Thermistor Blo...

Page 86: ...ch B applies the rotation from the toner supply drive gear to the toner supply roller gear C which drives the agitator gear D Toner catches in the grooves on the toner supply roller E Then as the groo...

Page 87: ...er B drives this mechanism When the toner supply roller turns the worm gear turns the toner bottle C via the worm wheel the bottle drive gear and the bottle gear The toner bottle has a spiral groove t...

Page 88: ...copy cycle after the main switch is turned on and at every tenth copy cycle Alter the sensor pattern A is developed the image density sensor B a photosensor checks its reflectivity If the reflected l...

Page 89: ...ded When the image density is too low Vsp 1 5 volts the CPU changes from the detect mode to fixed toner supply mode It will be recovered when VSP becomes less than 1 5 volts automatically If Vsg becom...

Page 90: ...tem is used to control toner supply However a fixed supply system can also be selected using SP 30 SP 30 0 1 Toner supply mode Detect Fixed Toner supply starts 43 pulses after the exposure lamp turns...

Page 91: ...hanges to 60 regardless of those SP settings If Vsp becomes greater than 1 5 volts and the CPU detects this condition 3 times the wrench mark starts blinking on the operation panel board The toner sup...

Page 92: ...t section of the agitator gear E and the actuator is held in the toner end sensor slit The second figure shows what happens if there is not enough toner in the tank In this case the toner does not res...

Page 93: ...ff When toner presses against the tuning fork the resistance of the piezoelectric elements that are in contact with the tuning fork changes and the oscillating frequency increases The frequency detect...

Page 94: ...py paper the drum surface is illuminated by the pre transfer lamp A This illumination reduces the positive potential on the drum surface This is to prevent the toner particles transferred to the paper...

Page 95: ...d the paper is electrostatically attracted to the drum surface This is due to the relationship between the following three attractive forces A1 Paper and Toner The attraction between the positively ch...

Page 96: ...ive force applied to the reverse side of the paper by the transfer corona is much greater than the strength of the positive ions on the drum surface A1 is greater than A3 and A2 is greater than A3 A1...

Page 97: ...aper from the drum while holding the toner on the paper surface Ac and dc currents are applied to the separation corona wire and the corona wire generates ions These positive ions are applied to the r...

Page 98: ...r changes 24 volts Vp to 6 2 kilovolts ac with a slight negative dc bias for the separation corona Both coronas turn on when the CPU applys a LOW at CN101 A21 The main board sends a LOW trigger signal...

Page 99: ...es to a dc component of about 8 micro amperes This helps the leading edge of the paper separate from the drum This is accomplished by the CPU supplying a LOW signal at CN101 21B to the TC SC power pac...

Page 100: ...ever and moves the pick off pawls away from the drum Side to Side Movement The pick off pawls do not always contact the drum in the same place but instead move slightly to the side on each copy cycle...

Page 101: ...lers start rotating the CPU simultaneously supplies a LOW signal at CN101 B5 This LOW signal energizes the pick off solenoid The CPU waits 610 milliseconds until the lead edge of the paper reaches the...

Page 102: ...energized the main board outputs a LOW signal at CN101 B20 to energize the stabilizer power pack This LOW signal is routed through the TC SC power pack to the stabilizer The stabilizer has a dc to ac...

Page 103: ...positive charge that attracts the negative toner After picking up the toner the cleaning brush turns inside the cleaning unit Just inside the unit it brushes against a beater bar D The beater bar dis...

Page 104: ...e bias is used because toner more readily accepts a negative charge and a negative charge is more stable than a positive charge The cleaning brush B is conductive and contacts both the drum and the bi...

Page 105: ...follows Main Motor A Registration Roller Drive Belt B Gears C Cleaning Brush D Toner Collection Coil E Bias Roller Gear F A groove cam G inside the toner collection coil gear moves the cleaning blade...

Page 106: ...cally Also since pressure is transmitted to the center a single pressure spring is used The blade scraper H is mounted in contact with the bottom side of the cleaning blade When pressure is applied to...

Page 107: ...mount of toner scattering which occurs when the blade is released too frequently In cases where the copy cycle is initiated and the cleaning solenoid is already energized the CPU turns on the main mot...

Page 108: ...er pack the main board supplies a LOW signal at CN101 A2 to the PCC power pack through the TC SC power pack which in turn applies a LOW signal at CN1 4 to energize the PCC power pack The PCC power pac...

Page 109: ...because the quenching lamp is less effective against negative charges than positive charges The quenching lamp also stabilizes the drum sensitivity from the first cycle by pre illuminating the drum T...

Page 110: ...This is the power source for the high voltage dc 5 kilovolts corona When the Start key is pressed the CPU energizes the PQC power pack through the TC SC power pack by supplying a LOW at CN101 B20 This...

Page 111: ...a feed roller E and a separation roller F The bottom plate G inside the cassette is automatically lifted up when the cassette is inserted into the copier It stops when the paper stack pushes up the p...

Page 112: ...e lift motor The lift motor raises the bottom plate until the top sheet pushes up the pick up roller When the paper pushes up the pick up roller E the lift sensor F is de actuated and the CPU turns of...

Page 113: ...per stack gets lower If the level becomes too low the lift sensor is actuated and the CPU energizes the lift motor until the top sheet raises the pick up roller to deactuate the lift sensor again This...

Page 114: ...eading edge reaches the feed roller the pick up roller lifts off the paper stack so that it does not interfere with the operation of the feed and separation rollers Feed and Separation Rollers There i...

Page 115: ...e rollers the force of friction between the feed roller B and the paper F1 is greater than F2 So the separation roller turns counterclockwise If two or more sheets are fed between the rollers the forw...

Page 116: ...e slip clutch has two hubs connected by a drive spring A The spring grips the output hub B tightly and grips the input hub C loosely It will slip if the resistance to rotation is too great The hubs an...

Page 117: ...the paper feed control board which then energizes the paper feed clutch D The clutch gear s rotation is then transferred to the feed roller shaft The pick up roller rotates in the same direction as t...

Page 118: ...oller is lifted out of the paper path This copier has three pick up solenoids Two solenoids A are used for the first and second cassette paper feed The other solenoid B is used for manual paper feed T...

Page 119: ...manual feed mode The actuator B of the first cassette paper end sensor stays in the same position but the CPU detects a paper end condition in the manual feed table and lights the Add Paper indicator...

Page 120: ...egistration rollers The paper feed motor C drives the relay rollers via the paper feed chain D gears and the relay roller clutch E Skew Correction The registration sensor F is positioned just before t...

Page 121: ...he optics board The timing of this signal depends on the reproduction ratio editing functions and margin value The paper is fed at the same speed as the drum 300 mm s A paper dust cleaner is located a...

Page 122: ...ation comes from In the above diagram two example actuator plates are shown for paper size sensors 1 and 2 The actuator plates in cassette 1 and cassette 2 have notches in the fourth and second positi...

Page 123: ...sensor one or more photointerrupters turn off 0 volts to 5 volts After receiving a 5 volt signal through the paper size data bus the CPU turns on the lift motor The CPU energizes the lift motor until...

Page 124: ...s off 0 volts to 5 volts The CPU detects paper end by monitoring the output of these sensors The CPU uses scan pulses to monitor the output of these sensors and detect paper end A Manual feed paper en...

Page 125: ...copy paper separates from the drum it is advanced by the transport belt A to the fusing unit A vacuum fan B holds the paper firmly against the belt The gear C drives the transport belt There is no clu...

Page 126: ...he release shaft B When the release lever C is pressed down the casters turn to the left and the transport unit moves down The front cover can be closed while the transport unit is lowered Whenever th...

Page 127: ...ure The temperature control circuit monitors the hot roller surface temperature through a thermistor The oil supply pad C applies silicone oil to the hot roller The oil blade D then spreads the oil ev...

Page 128: ...e gear E The pressure roller is driven by the friction between the two fusing rollers The release gear spring F allows the release gear to move in and out This prevents the gears from being damaged if...

Page 129: ...the entrance guide in the lower position This is because thick paper does not bend as easily and is therefore less prone to creasing Also the lower setting allows more direct access to the gap betwee...

Page 130: ...C alternately presses and releases the rubber sleeve D between the valves as the oil cam E turns The oil supply pad then applies the oil to the hot roller as it turns The oil blade spreads the oil on...

Page 131: ...ween the casing and the oil The phototransistor stays off However the index of refraction of air is much lower 1 00 So the critical angle for the air casing interface is much less than that of the oil...

Page 132: ...hey slide between the paper and the roller and then direct the paper to the fusing exit rollers The lower fusing exit guide prevents the copy paper from wrapping around the pressure roller Although th...

Page 133: ...JP100 on the main board fusing power is phase controlled Note phase control should only be used if the customer has a problem with electrical noise or interference Full AC Waveform When the main swit...

Page 134: ...f power is regulated by the width of the trigger pulse The wider the trigger pulse C1 the more ac power the lamp receives D1 therefore the temperature increases As the temperature rises the LOW trigge...

Page 135: ...the idling time During idling the control temperature is 200 C When the idling time is finished the control temperature is reduced to 185 C The Start key stays red during idling Service Program SP 61...

Page 136: ...eper sounds five times After 2 seconds the machine starts to idle 12 8 SERVICE CALL CONDITIONS Code 52 Thermofuse Blown Definition Lights if the thermofuse circuit opens or the fusing unit is not set...

Page 137: ...trol effects of electrical noise from surrounding machines try JP100 Check for poor contact in the fusing unit connector Code 55 Fusing Overheat Definition Lights if the voltage at CN103 4 fusing ther...

Page 138: ...pies are delivered to the copy tray through the fusing exit rollers A exit relay rollers B and the exit rollers C An anti static brush D removes static electricity from the copies as they leave the pa...

Page 139: ...exit rollers C through the timing belt D and the exit drive chain E For safety purposes the lower exit roller is driven through a slip clutch F This slip clutch ensures that the roller turns when oper...

Page 140: ...olled by the junction gate solenoid Single sided copies pass under the junction gate and go straight to the paper exit Duplex copies pass over the junction gate and enter the inverter unit C Once the...

Page 141: ...31 August 1989 Drive Mechanism The main motor A drives the inverter rollers B via the exit drive chain C The inverter rollers and the exit relay rollers D rotate in opposite directions 2 93...

Page 142: ...using exit sensor the CPU energizes the junction gate solenoid A The exit relay rollers B feed the copy into the inverter unit The inverter pressure rollers C are in the upper position at this time Th...

Page 143: ...id B which lowers the inverter pressure rollers C onto the inverter roller D Since the inverter rollers are always rotating reverse direction the feed direction is reversed The inverter roller drives...

Page 144: ...duplex transport section The duplex transport unit A carries the copy from the inverter unit to the appropriate gate in the fork gate unit B The CPU opens the gate corresponding to the copy paper siz...

Page 145: ...chanism The exit drive chain A powers the duplex transport rollers B Power is transferred from the chain through the exit relay roller gear C and two idle gears D to the drive gear E of the left duple...

Page 146: ...A through which copy paper passes to the duplex tray Two solenoids B C working together create any of five separate states for the fork gates See the figure Sol 1 C Sol 2 D Paper Size E OFF OFF A3 DL...

Page 147: ...ioning roller F and duplex stoppers G All these components work together to achieve proper stacking of paper in the duplex tray When the Start key is pressed the CPU reads the cassette paper size codi...

Page 148: ...directions The jogger home position sensor E informs the CPU when the jogger is at the home position In duplex mode when the Start key is pressed the jogger fences are driven outward by the stepper m...

Page 149: ...ircuit The jogger motor is a stepper motor It is controlled by phase signals from the main CPU on the main board as shown in the above block diagram With this motor one step is 1 80 One complete revol...

Page 150: ...positioning roller pulley D and the rubber belt Up and Down Mechanism The positioning roller release spring G lifts the positioning roller 7 millimeters 0 29 above the jogger bottom plate and holds i...

Page 151: ...e actuator C that activate the sensor D successively when the actuator roller rotates If there are more than two changes ON OFF ON or OFF ON OFF during the checking period the CPU determines that pape...

Page 152: ...The cassette pick up roller lifts after paper feed starts This mechanism prevents the sheet below the top sheet from being pushed backwards by the duplex separation roller C The pick up roller slows d...

Page 153: ...ation roller E and pick up roller F To feed paper from the duplex tray the CPU energizes the duplex feed clutch G providing drive to the duplex feed rollers This is similar to the mechanism used in th...

Page 154: ...solenoids When paper is being fed the duplex stopper solenoid C is energized and the stoppers are lowered The pick up roller bracket rotates downward and the pick up roller drops onto the copy paper T...

Page 155: ...ogger is vibrating Points to Check Check the voltage at CN104 B2 on the main PCB Check the jogger motor Code 82 Jogger Home Position Not On Definition Lights if the jogger home position sensor output...

Page 156: ...E D p o w e r 24 Vm FU703 5A SC 2A Optics PCB scanner lens mirror drive motors 24 Va FU702 3 15A Sorter motor on constantly Main board clutches solenoids counters relays ac PCB operation PCB paper fee...

Page 157: ...safety relay and the fusing thermofuse will cause RA1 to de energize which interrupts ac power Relay RA1 controls ac distribution If switch 7 8 or 9 is open the Guidance Display indicates that a door...

Page 158: ...component AC neutral is applied to both the ac drive PCB and the SSR board In addition 24 volts Va is supplied to each terminal of the SSRs while the terminal returns to the main board To energize a c...

Page 159: ...reached within 20 seconds after the reverse drive turns on the CPU turns off the cleaner motor and adds 1 to the count stored in SP mode 120 and 121 The code for the charge cleaner motor is SC85 if t...

Page 160: ...lses the CPU receives from the pulse generator Pulses are generated by the rotation of a notched disk within a photointerrupter As the disk rotates light from the LED activates the phototransistor eac...

Page 161: ...e Manual Feed 1st Pick up 2nd Pick up Pick off Cleaning Inverter Return Junction Gate Fork Gate SOL 1 Fork Gate SOL 2 Duplex Positioning Duplex Stopper Duplex Pick up Knocking CN CN405 2 Paper Feed PC...

Page 162: ...d the output becomes HIGH The following sensors are photointerrupters Name CN Manual Feed Paper End CN411 9 Paper Feed PCB Manual Feed CN409 11 Paper Feed PCB 1st Cassette Paper End CN409 9 Paper Feed...

Page 163: ...plex Paper Jogger HP Scanner HP Scanner Overrun Lens HP 4th 5th Mirror CN102 A23 Main PCB CN102 B23 Main PCB CN104 A9 Main PCB CN104 B9 Main PCB CN104 A2 Main PCB CN104 B1 Main PCB CN104 B2 Main PCB C...

Page 164: ...Thermistors A thermistor is a semiconductor that converts a change in temperature into a change in resistance The character of this change is that resistance decreases when temperature increases and v...

Page 165: ...f the CPU does not receive a HIGH signal at CN102 A25 when the total counter is energized SC 91 is displayed Key Counter Option With this option the copier will not operate unless the key counter is i...

Page 166: ...SECTION 3...

Page 167: ...1 1 1 ENVIRONMENT 3 1 1 2 MINIMUM SPACE REQUIREMENTS 3 2 1 3 MACHINE LEVEL 3 3 1 4 POWER SOURCE 3 3 2 ACCESSORY CHECK 3 4 3 INSTALLATION PROCEDURE 3 5 3 1 COPIER INSTALLATION 3 5 3 2 CASSETTE MODIFlC...

Page 168: ...place of installation is air conditioned or heated place the machine a where it will not be subjected to sudden temperature changes b where it will not be directly exposed to cool air from an air con...

Page 169: ...31 August 1989 1 2 MINIMUM SPACE REQUIREMENTS...

Page 170: ...ER SOURCE 1 Input voltage Level 110 V 60 Hz 15A 115 V 60 Hz 15A 220 V 50 Hz 8A 240 V 50 Hz 8A 2 Permissible Voltage Fluctuation 10 3 Permissible Extension Cord None recommended NOTE Be sure to ground...

Page 171: ...t cover NECR Cassette Large Cassette Small Paper Size Actuator Plate Paper Size Decal Toner Catch Pan Copy Tray Original Holder Operating Instructions English Five languages Envelope NECR Multiple Lan...

Page 172: ...of the ROM originally installed on the copier main board See the RDH installation procedure The ROM that comes with the RDH unit as an accessory is only to be installed on the F30 A007 or F31 A01 9 Eu...

Page 173: ...strips of tape and open the front cover Remove the strips of tape as follows Non duplex model B Duplex model B C Remove the transport unit support cushion D Remove the plastic wedge between the upper...

Page 174: ...use Do not throw away the scanner lock plate it must 7 be reinstalled before the copier is transported long distances Remove the main PCB shielding plate C 2 screws and move the jumper connector JPSW...

Page 175: ...2 screws 1 shoulder screw 9 Prime the oil supply pad F with silicon oil G Then fill the oil tank H with silicon oil 10 Manually operate the oil pump lever I to check the operation and the overall cond...

Page 176: ...connect the wire from the 220 volt terminal B and connect this wire to the 240 volt terminal C as shown Guidance ROM kit installation a Replace the three ROMs D IC 821 822 823 on the operation panel w...

Page 177: ...unit C and remove the drum inner cover D 1 screw 15 Put a sheet of paper E on the T S corona unit F 16 Remove the charge corona unit G 2 connectors and remove the drum stay H 1 brass screw reverse thr...

Page 178: ...Remove the developer inlet cover J 1 screw 19 Pour one kilogram of developer into the development unit while turning the knob K counterclockwise to distribute the developer 20 Reinstall the developer...

Page 179: ...for future use when servicing the copier 22 Reinstall all removed parts and return them to their original position 23 Load the toner bottle onto the bottle holder Then rotate the lever B to fix the b...

Page 180: ...Remove the DIP switch cover C 1 screw and turn on DIP switch 801 8 D Then plug in the machine and turn on the main switch 27 Set the proper language in the guidance display using SP 12 LT Version or S...

Page 181: ...to start drum conditioning 100 is automatically displayed on the copy counter by SP 10 31 Set all appropriate SP modes as required 32 Turn off the main switch and DIP switch 801 8 Then reinstall the D...

Page 182: ...in the desired paper size position NOTE Paper size positions are shown on the inside of the cassette 4 5 6 7 Reinstall the bottom plate Reinstall the side fences in the desired paper size position Att...

Page 183: ...key counter bracket Insert the key counter holder D Align the holes in the fixing plate with the mounting holes of the key counter holder and secure the key counter holder NOTE The fixing plate has t...

Page 184: ...SECTION 4...

Page 185: ...justment Values or Modes 4 7 3 3 Memory Clear 4 8 3 4 Service Program Mode Table 4 10 3 5 Language Code Table 4 17 4 SPECIAL TOOLS AND LUBRICANTS 4 18 5 SERVICE REMARKS 4 19 5 1 Handling The Drum 4 19...

Page 186: ...R R R Damp Cloth Separation Rollers C R R R R Damp Cloth Slip Clutch L L L L Mobil Temp 78 Registration Roller C C C C Damp Cloth Lift Motor Worm Gear and L L L L Mobil Temp 78 Worm Wheel Paper Feed G...

Page 187: ...k 160k 240k 320k NOTE Hot Roller R R Pressure Roller R R Stripper Pawls I C C C C Oil Supply Pad I R R R R Prime with oil when replacing Oil Blade I R R Prime with oil when replacing Fusing Entrance E...

Page 188: ...tion Roller C C R C R Damp Cloth Duplex Feed Roller C C R C R Damp Cloth I DOCUMENT FEEDER EM 80k 160k 240k 320k NOTE Belt C C C C C Belt cleaner replace if necessary Pick up Roller C C R C R Water re...

Page 189: ...P301 24V Vm TP303 Factory Use TP304 Factory Use TP305 Factory Use TP306 Factory Use TP307 Factory Use TP308 Original Density Voltage TP309 Scanner Forward Signal Low Active TP310 Scanner Return Signal...

Page 190: ...ON the SP mode is disabled DIP SW 100 Main Board SW Description 1 Factory use only must be off 2 Factory use only must be off 3 Disables the oil end sensor operation 4 5 6 7 Not used 8 RAM clear See...

Page 191: ...Sorter bin sensor DATA 0 Paper not present 17 Sorter home position sensor DATA 1 Bins at H P 18 Sorter door safety switch DATA 0 Sorter door closed 20 Toner end sensor DATA 1 Toner present 21 Total co...

Page 192: ...cting an SP number press the ENTER key NOTE To cancel an already entered program press the Clear key Also if an invalid SP number is entered Press Clear key is displayed 4 To abandon SP mode turn the...

Page 193: ...ogram SP 97 clears all self diagnostic counters and paper jam counters This func tion is used as follows 1 Turn the main switch off 2 Turn on DIP SW 801 7 and 8 on the operation panel and turn the mai...

Page 194: ...programs 5 Secret Mode counters 1 20 SP 99 Clear all memory This service program clears all the service programs described above as well as all adjust ments and modes All modes default to factory set...

Page 195: ...unt down Auto Cassette Shift Selects autocassette shift mode Beeper Turns beeper ON or OFF Auto ID Priority 0 E 1 F 0 J 1 E 2 F 3 G 4 I 5 S 0 1 min 1 3 min 2 none 0 UP 1 DOWN 0 YES 1 NO 0 YES 1 NO 0 A...

Page 196: ...ID Sensor Bias Sets the bias voltage applied to the bias roller for image density sensing Bias shift Permanently shifts bias output Lead Edge Separation Corona timing Sets off timing of the lead edge...

Page 197: ...e Adjustment Adjusts fusing temperature Exposure Lamp Voltage Check Displays exposure lamp voltage Fusing Temperature Displays the fusing temperature Drum Temperature Displays the drum temperature 0 O...

Page 198: ...on Enables ARDF or RDH operation Sorter Bin Capacity Sets the stack mode quantity limit Odd Number Duplex Copy Sets the copler to eject the final copy if number of originals are set Clock set Sets the...

Page 199: ...Sets maximum enterable copy quantity Clear S C Jam count Clears service call and jam counters 0 No 1 30 min 2 1 hour 3 3 hours 0 No 1 Yes 0 80 k 1 60 k 2 100 k 0 No 1 Yes 0 No 1 Yes 0 No 1 Yes 0 No 1...

Page 200: ...al number of sheets fed from the cassette bank unit LCT Copies Displays the total number of sheets fed from the LCT A3 11 x 17 Copies Displays the total number of A3 or 11 x 17 copies A4 8 1 2 x 11 Co...

Page 201: ...ing unit jams Inverter Jams Displays the total number of inverter unit jams Duplex Jams Displays the total number of duplex unit jams Duplex Misfeeds Displays the total number of duplex misfeeds Exit...

Page 202: ...sh 3 German 3 Norwegian 4 Italian 4 Finnish 5 Spanish 5 Dutch 011 NASHUA SOUTH AMERICA LT 0 English No Function 1 French 100 RICOH USA LT 0 English No Function 1 French 101 SAVIN LT 0 English No Funct...

Page 203: ...05 1 4 Digital Multimeter BECKMAN RMS 3030 5420 9507 1 5 Test Lead Kit BECKMAN DL241 5420 9508 1 6 Drum Shoe 5442 9106 1 7 Shoe Adaptor 5447 9104 1 8 Omega Clamp 5205 9111 2 9 Thickness Gauge 0 2 mm 5...

Page 204: ...cleaning the drum c When the drum is lightly scratched 8 Before inserting or sliding out the drum the cleaning unit should be removed to avoid drum damage When pulling out the cleaning unit press the...

Page 205: ...not touch the mirror surface with your fingers When replacing a mirror make sure the surface faces the optical path 7 Even when the lamps are off electricity continues to run through them Make sure th...

Page 206: ...When removing the fusing unit keep it upright so that the silicone oil does not spill out 2 After replacing the oil blade oil supply pad and hot roller prime the top of the oil blade with silicone oil...

Page 207: ...cket is properly engaged with the groove in the registration clutch stopper 5 11 Optional Equipment 1 Before servicing the document feeder and or sorter make sure that the main switch on the copier is...

Page 208: ...SECTION 5 ADJUSTMENT...

Page 209: ...16 2 5 Vsg Voltage Adjustment 5 17 2 6 Toner Supply System Checking 5 18 2 7 Toner Density Recovery 5 19 2 8 Fixed Supply Mode Selection 5 19 2 9 Toner Amount Changing 5 19 2 10 ID Pattern Bias Volta...

Page 210: ...ustment 5 46 6 8 Jogger Wire Replacement 5 47 7 COPY IMAGE 5 49 7 1 Vertical Magnification Adjustment 5 49 7 2 Horizontal Magnification 5 50 7 3 Focus Adjustment 5 51 7 4 Uneven Exposure Adjustment 5...

Page 211: ...7 8 8 Transfer Corona Current Adjustment 5 68 8 9 Separation Corona Current Adjustment 5 69 8 10 Pre Cleaning Corona Current Adjustment 5 71 8 11 Pre Quenching Corona Current Adjustment 5 72 9 OTHERS...

Page 212: ...ass B and lift it up slightly Slide the other edge out from under the right glass holder Remove the exposure glass NOTE When reinstalling the exposure glass Make sure that the left edge of the glass i...

Page 213: ...Exposure Glass Removal 2 Remove the lens housing cover A 4 screws Then shift the lens housing B fully to the left and the 4th 5th mirror assembly C to the right 3 Remove the sliding plate D 4 screws a...

Page 214: ...2 Push it into the groove G at the rear 3 Swing the front end to the right 4 Pull it towards the front 5 Swing the rear end to the left 6 Push it towards the rear 7 Remove it from the front 5 Replace...

Page 215: ...top cover 9 screws 2 Disconnect the following connectors from the power pack bracket C B Q CB SSR A Development Bias B White 11P C Charge Corona D Quenching E cleaning bias F and white 4P G Two white...

Page 216: ...the rear side of the optics control PCB bracket C Then remove the optics control PCB with the bracket 8 connectors 3 screws 6 Loosen the first scanner wire clamp D 2 screws and remove the old wire The...

Page 217: ...order 1 Outer track counterclockwise 2 Below securing screws 3 Lower track counterclockwise 4 Lower track clockwise 5 From lower to upper 5 5 times counterclockwise 6 Lower track counterclockwise 7 I...

Page 218: ...rs according to the adjustment table and secure the first scanner wire clamp rough adjustment of the horizontal magnification 11 Adjust the horizontal magnification using SP 44 Refer to Horizontal Mag...

Page 219: ...tension spring B and the old wire C 3 Route the wire in the following order 1 Hook one end of the wire D into the anchor point E on the fourth and fifth mirror assembly near the tension pulley 2 Wrap...

Page 220: ...n spring A and the old wire B 3 Route the wire in the following order 1 Hook one end of the wire C onto the front of the lens housing D 2 From lower to upper wrap the drive wire 2 5 times clockwise ar...

Page 221: ...inner cover Then disconnect the exposure lamp connector A white 2P connector and push the female half of the connector B through the frame into the optics cavity 3 Remove the front and rear lamp term...

Page 222: ...the exposure lamp harness B from the clamps in the optics cavity 4 screws 6 Disconnect the ADS cable C from the main PCB CN111 Then remove the cable from the clamp D on the back of the optics PCB brac...

Page 223: ...31 August 1989 2 DEVELOPMENT 2 1 Developer Replacement 1 Raise the development unit release lever A and take out the development unit Then place it on a sheet of paper 5 12...

Page 224: ...ate the paddle roller knob C counterclockwise to remove all the developer Then reinstall the developer exchange plate 4 Remove the developer inlet cover D 1 screw and pour one kilogram of developer in...

Page 225: ...31 August 1989 2 2 Image Density Sensor Removal 1 Open the front cover 2 Remove the image density cover A 1 screw 3 Slide out the image density sensor B 4 Clean or replace the sensor C 5 14...

Page 226: ...tion Bottle Cleaning 1 Remove the toner collection bottle cover A 2 screws 2 Disconnect the toner overflow sensor connector B and remove the bottle C 3 Remove the stopper from the toner collection bot...

Page 227: ...Purpose To confirm operation of ID sensor mode Target Vsg 4 00 0 20 volts Measure SP 54 How Vsg is displayed on the guidance display for ten seconds 1 Remove the ID sensor PCB Refer to ID Sensor Repla...

Page 228: ...To make sure that ID sensor mode works correctly Target Vsg 4 00 0 20 volts Measure VR 1 on ID sensor PCB How Changes light intensity of ID sensor LED 1 Do steps 1 and 2 of Vsg Voltage Checking 2 Turn...

Page 229: ...nd Vsg are displayed on the guidance display These readings change every ten copies V0 is Vsg V1 is Vsp 1 Remove the rear cover 2 screws 2 Set SP 55 and read Vsg and Vsp 3 Divide the Vsg reading by ei...

Page 230: ...Fixed supply mode Measure SP 30 How Turns on the toner supply clutch every copy cycle 1 Set SP 30 to select fixed supply mode 2 9 Toner Amount Changing When The factory setting for toner supply amount...

Page 231: ...pawl shaft to the rear and slide the cam holder D off the front side plate 4 Remove the complete pawl shaft assembly 5 Slide off the cam holder and cam rider E 6 Slide off the front pick off pawl F 1...

Page 232: ...rider align X and Y as shown in the figure Make sure that the end of the spring is in the small hole on the rear side plate 10 Install the pawl shaft pin 11 Push the spring collar A to the rear and ro...

Page 233: ...semble After installing the blade make sure that the blade swivels Cleaning Brush 1 Remove the brush drive shaft B 1 snap ring and the brush shaft holder C together with the bushing D 1 screw 2 Replac...

Page 234: ...ring 2 Remove the old blade cleaner B 1 screw 3 Install the new blade cleaner Make sure that the springs C are set properly Bias Roller Blade 1 Remove the old bias roller blade D 2 screws 2 Install th...

Page 235: ...er 2 Push down the fusing unit release lever A and pull the fusing unit B all the way out 3 Move the fusing unit to the left to disengage the stopper C and remove the unit from the copier The base pla...

Page 236: ...g unit cover A 3 screws and remove the pressure plate B 2 screws 3 Remove the oil supply pad C 2 screws and 2 clamp plates and unhook the two tension springs D 4 Turn and remove the oil blade assembly...

Page 237: ...tor Replacement 1 Remove the oil blade Refer to Oil Blade Replacement 2 Unhook the thermistor spring A 3 Remove the thermistor wire B from the metal wire clamp C 1 screw and replace the thermistor 1 c...

Page 238: ...er to Fusing Unit Removal 2 Remove the fusing unit cover 3 screws 3 Remove the pressure plate A 2 screws and the thermofuse bracket B 1 screw 4 Remove the thermofuse lead wire C from the metal wire cl...

Page 239: ...cement 1 Pull the fusing unit all the way out and open the fusing exit assembly A 2 Unhook the springs B and remove the hot roller strippers C 3 Replace the strippers and reassemble NOTE It is best to...

Page 240: ...il sump area A and remove the oil sump 3 Remove the fusing unit knob B 1 screw 4 Remove the oil pump mechanism C with the oil tank 2 screws and the pressure plate D 2 screws 5 Rotate the front lamp te...

Page 241: ...it assembly and unhook the pressure springs E 7 Remove the gear F 1 E ring and remove the harness support bracket G 2 screws and 2 hooks Then remove the rear lamp terminal H 1 screw and 1 hook 8 Remov...

Page 242: ...hot roller slightly to the rear and remove the hot roller as shown 11 Tear the protective paper E from the ends of the new hot roller F and install the roller 12 After installing the new hot roller re...

Page 243: ...fusing exit assembly A 1 E ring and 1 connector 3 Remove the oil pan B 4 screws and 4 hooks 4 Remove the front pressure spring C and remove the front pressure lever D 1 E ring 5 Lift up the upper part...

Page 244: ...Upper position Thin paper Lower Position Thick paper How Changes the angle of incidence of the paper when it contacts the hot roller surface 1 Pull the fusing unit all the way out 2 Move the height ad...

Page 245: ...nd lower fusing pressure levers 1 Remove the fusing unit Refer to Fusing Unit Removal 2 Remove the fusing unit cover 2 screws 3 Remove the fusing unit knob A 1 screw 4 Remove the oil pump mechanism B...

Page 246: ...change the number indicated while checking the copy quality 2 Set SP 52 to check the hot roller temperature 4 11 Idling Period Selection When The following cause unfused copies even after five minute...

Page 247: ...Remove the snap ring D and remove the roller E 2 Slide the slip clutch F off the shaft Then clean and lubricate the clutch with Mobil Temp 78 CAUTION When reinstalling the spring between the inner G a...

Page 248: ...onnectors from the following components TC SC power pack A Two 1P White Quenching Stabilizer B 3P Red 3P White PCC power pack C 1P White 3 Lower the power pack bracket D TC SC PCC Stabilizer 2 screws...

Page 249: ...31 August 1989 5 Remove the fusing and cleaning units Then remove the bushing H 1 screw 6 Remove the transport unit I with the bushing from the rear 5 38...

Page 250: ...31 August 1989 6 DUPLEX 6 1 lnvertor Unit Removal 1 Turn off the main switch and remove the rear and left covers 6 screws 2 Remove two connectors A 3 Remove the invertor unit B 4 screws 5 39...

Page 251: ...s and transport unit post C 2 screws Then remove the duplex delivery tray D 1 stud screw 3 Lower the transport unit and remove the duplex transport unit cover E 1 screw Then remove the duplex transpor...

Page 252: ...he lever H on the bottom of the rear right corner of the fork gate unit Then pull the fork gate unit to the right and remove it NOTE When reinstalling the fork gate unit press down on the 1st 2nd fork...

Page 253: ...te 2P yellow 3P black 6P black 3P white 3P red from the jogger unit 4 Remove the front cover 2 knob screws B and the lower inner cover C 2 screws 5 Remove the transport unit post D 2 screws Then remov...

Page 254: ...catch pan the settler bar and the duplex paper actuator 1 snap ring M3 3 Remove the pick up roller A and the feed roller B 1 snap ring each CAUTION The duplex feed and cassette feed rollers are not I...

Page 255: ...al Then remove the separation roller cap A 2 Remove the separation roller B 1 snap ring and the slip clutch 3 Lubricate the slip clutch with Mobil Temp 78 4 Install a new separation roller CAUTION The...

Page 256: ...Roller 3 Remove the positioning roller B together with the drive belt C 1 snap ring NOTE When installing the new positioning roller make sure that the drive belt fits snugly in the grooves of the pul...

Page 257: ...pick up solenoid bracket A fully to the left rear view 3 Insert a 1 5 mm thickness gauge B between the plunger and the solenoid Then push the plunger to the right 4 While rotating the duplex pick up r...

Page 258: ...ire Replacement 1 Remove the jogger unit Refer to Jogger Unit Removal 2 Slide both the front and rear jogger fences A to align the screws B and holes C Then remove the screws 3 Unhook the spring D and...

Page 259: ...r pin G Then route the wire as follows 1 Wrap the wire counterclockwise around the lower track of WP1 H 2 Wrap the wire counterclockwise from lower to upper around the jogger motor pulley I 5 Connect...

Page 260: ...ifications Purpose To maintain correct vertical magnification Target 1 Measure SP 43 0 1 step 15 steps How Changes the scanner speed compensation 1 Place a 150 mm scale on the exposure glass and align...

Page 261: ...re clamp rough adjustment How Changes the distance between the original and the drum surface Measure SP 44 0 1 step 15 steps fine adjustment How Changes the lens home position 1 Set SP 44 and press nu...

Page 262: ...Target Copy image in focus Measure SP 47 0 1 per step 15 steps How Adjusts the fourth and fifth mirror assembly home position changing the distance between the original and the drum surface 1 Make th...

Page 263: ...t intensity from the exposure lamp even across its length 1 Clean the optics and the charge corona wires 2 Place a test chart on the exposure glass and make three A3 LDG copies 3 If the side to side v...

Page 264: ...py when the second ID level is selected Measure SP 48 How Changes the lamp regulator output voltage 1 Clean the optics ID sensor and charge corona wires 2 Check adjust uneven exposure and horizontal m...

Page 265: ...6 to 3 1 volts This process saves time because the rear cover does not have to be removed to adjust the ADS reference voltage 1 Clean the optics and select ADS mode Then set SP 56 2 Place three sheets...

Page 266: ...ration Target ADS voltage 3 0 0 1 0 4 Measure Voltage Adjustment VR 100 on the main PCB How Set SP 56 The ADS output voltage on the main PCB can be changed The ADS voltage is displayed on the guidance...

Page 267: ...1 Set the ADS reference voltage SP 56 2 If necessary adjust the ADS voltage 3 Place three sheets of A3 LDG white paper on the exposure glass and set SP 57 Then press the Enter key and the Start key 4...

Page 268: ...To maintain proper registration Target 0 2 mm Measure SP 42 0 6 mm step 15 steps changes the registration roller start timing 1 Place a 150 mm scale on the exposure glass and align it perpendicular t...

Page 269: ...andard A B 3 0 mm 1 Turn off the main switch and remove the exposure glass Refer to Exposure Glass Removal 2 Remove the lens housing cover A 4 screws and the lens cover B 2 screws 3 Loosen 3 screws C...

Page 270: ...w 2 Unplug the charge corona connectors B and take out the charge corona unit C 3 Remove the front D and rear E endblock covers front 3 screws 4 Remove the wire cleaner F 1 screw 5 Remove the rear end...

Page 271: ...anchor post 9 Hook the tension spring to the wire then hook it to the rear terminal The wire junction C should be positioned inside the rear endblock D 10 Reassemble the charge corona unit NOTE Make s...

Page 272: ...it 2 Remove the rear endblock cover A 3 Remove the front endblock cover B and take the old corona wire C off the front spring D 4 Pull the rear spring E out of the rear endblock F and remove the old q...

Page 273: ...motor connectors B 2 Lower the transport unit and slide out the TC SC unit C 3 Remove the paper guide D lifting it from the rear Then remove the cleaner cover E 1 screw 4 Remove the rear and front end...

Page 274: ...e around the drive pulley one and one half times D 4 Place the drive ring E over the post of the wire cleaner F 5 Slip the wire over the idle pulley G 6 Install the wire 7 Reassemble the corona unit N...

Page 275: ...Replacement 2 Remove the rear endblock A 1 screw while holding it firmly since it may spring away Then remove the drive pulley B 3 Remove the drive gear C and the pulley D from the front side Then rep...

Page 276: ...environments in the factory CAUTION Make sure that the main switch is turned off when you change the range on the digital multimeter otherwise the multimeter may be damaged Make sure that the main swi...

Page 277: ...ack PCB C Confirm that the DIP switches face the paper feed control PCB 5 Install the drum shoe and adapter on the drum shaft with the lip to the rear Route the shoe lead wire out through the developm...

Page 278: ...e digital multimeter 4 To turn on the charge corona turn on the switching PCB dip switch corresponding to C on the TC SC power pack PCB The silk screen printed on the TC SC power pack PCB is correct 5...

Page 279: ...h the transfer corona wire B 2 Select the dc 200 A range on the digital multimeter 3 To turn on the transfer corona turn on the switching PCB dip switch corresponding to T on the TC SC power pack PCB...

Page 280: ...xis of the current sensing plate A is aligned with the separation corona wires B as shown AC current D1 2 Select the ac 200 A range on the digital multimeter 3 To turn on the separation corona turn on...

Page 281: ...econds for the current to stabilize Normal dc D1 D2 7 To turn on the separation corona turn on the switching PCB dip switches corresponding to D1 and D2 on the TC SC power pack PCB The silk screen pri...

Page 282: ...rn on the switching PCB dip switch corresponding to PCC on the TC SC power pack PCB The silk screen printed on the TC SC power pack PCB is cor rect 4 Adjust the corona current by turning VR AC C on th...

Page 283: ...e drum shoe so that the axis of the current sensing plate A is aligned with the PQC wire B 3 Select the dc 200 A range on the digital rnultimeter 4 To turn on the PQC turn on the switching PCB dip swi...

Page 284: ...e 2P white connector A from the power supply unit 3 Remove the rear cover 2 screws and the main board B 2 screws leave connectors in serted Then remove the 16P white connector C from the power supply...

Page 285: ...SECTION 6...

Page 286: ...c 6 4 5 Timing Chart 6 5 6 20 Bin Sorter PCB Schematic 6 5 7 ARDF PCB Schematic 6 6 8 Large Capacity Tray PCB Schematic 1 000 Sheets 6 7 9 Large Capacity Tray PCB Schematic 2 500 Sheets 6 8 10 15 Bin...

Page 287: ...1 Main PCB Schematic 1 6 1...

Page 288: ...8 L a r g e C a p a c i t y T r a y S c h e m a t i c 1 000 sheets 6 7...

Page 289: ...9 L a r g e C a p a c i t y T r a y S c h e m a t i c 2 500 sheets 3 1 A u g u s t 1 9 8 9 6 8 A421...

Page 290: ...12 MENU READER PCB upper...

Page 291: ...13 MENU READER PCB lower...

Page 292: ...SECTION 7...

Page 293: ...L COMPONENT LAYOUT 7 3 4 OVERVIEW 7 4 5 PAPER FEED CLUTCH ON TIMING 7 5 6 PAPER SIZE AND VOLUME SENSORS 7 6 7 LIFT MOTOR CONTROL AND PAPER END DETECTION 7 7 7 1 Lift Motor Control 7 7 7 2 Paper End De...

Page 294: ...er Weight 50 g to 110 g 14 Ib to 28 lb Paper Capacity Two universal cassettes holding about 500 sheets each Paper Feed System Feed and reverse roller FRR Power Source 100 V 50 Hz 60 Hz 0 6 A Power Con...

Page 295: ...9 2 MECHANICAL COMPONENT LAYOUT 1 Third Relay Sensor 2 Second Relay Sensor 3 Second Relay Rollers 4 Third Relay Rollers 5 Paper Feed Roller 6 Separation Roller 7 Pick up Roller 8 Fourth Cassette 9 3rd...

Page 296: ...Relay MC 3rd Relay Sensor 3rd Paper Size Sensor 2nd Relay Sensor Cassette Bank Motor 3rd Lift Motor 3rd Lift Sensor 7 3 12 3rd Paper Feed MC 13 3rd Feed Relay MC 14 3rd Pick up SOL 15 4th Paper Feed M...

Page 297: ...r They are driven by the bank motor The second and third relay sensors monitor the paper feed timing To facilitate loading paper and removing misfed paper the following four mechanisms are included in...

Page 298: ...PER FEED CLUTCH ON TIMING The paper path length from each paper feed station to the registration rollers is different For this reason the paper feed magnetic clutch on timing for each paper feed stati...

Page 299: ...te 4 paper size sensors in the cassette bank have notches in the fourth and second positions respectively Where there are notches the photointerruptors remain activated 0 volts Thus when scan line 3 i...

Page 300: ...ze sensor certain photointerruptors turn off 0 volts to 5 volts After receiving a 5 volt signal through the paper size data bus the CPU turns on the lift motor The CPU energizes the lift motor until t...

Page 301: ...nterruptors are used for the third and fourth paper end sensors When either one of the sensors is actuated the photointerruptor turns off 0 volts to 5 volts The CPU detects paper end by monitoring the...

Page 302: ...essory Check Check the quantity and condition of the accessories in the box according to the following list 1 Relay Rollers Drive Ass y 1 2 Screw M4 x 8 6 3 Multiple Language Decal 220 240V only 1 4 N...

Page 303: ...ure 1 Remove the external strips of tape A Remove the right cover 4 screws and the left cover 2 screws then remove the right and left retainers B 4 screws each and the front and rear retainers C 1 scr...

Page 304: ...pe E 3 Dock the copier to the cassette bank so that the pins of the copier F are inserted into the positioning holes G of the cassette bank Then secure the copier to the cassette bank 4 screws CAUTION...

Page 305: ...the toner collection bottle B 5 Connect the 14P connector C of the cassette bank to CN413 on the paper feed control board D of the copier Connect the free connectors of the cassette bank to the free...

Page 306: ...screws each the copier front cover 2 knob screws 7 Remove the right inner cover J 4 screws and install the relay roller drive assembly K 2 screws 8 Reinstall the right inner cover and the knob 9 Check...

Page 307: ...SECTION 8 ARDF...

Page 308: ...ISFEED PREVENTION 8 7 6 WEAR PREVENTION 8 8 7 FRICTION ROLLER RELEASE MECHANISM 8 9 8 REGISTRATION 8 10 9 INVERTER MECHANISM 8 11 10 FEED OUT MECHANISM 8 12 11 LIFT MECHANISM 8 13 12 MISFEED CHECK 8 1...

Page 309: ...de Manual Feed one by one SADF mode Original Capacity Original Separation Original Transportation Original Stop System Copying Speed Power Source Power Consumption ARDF Dimensions W x D x H ARDF Weigh...

Page 310: ...F has its own CPU which controls all of the DF functions The DF CPU communicates with the copier through an interface board and serial interface bus Fiber optics are used for the serial interface bus...

Page 311: ...nd energizes the registration solenoid Original skew is corrected by the time lag The belt D then feeds the original to the exposure glass while the CPU counts the pulses of the belt motor encoder At...

Page 312: ...ginal the CPU turns on the belt drive motor turns on the feed out motor and energizes the inverter gate solenoid The belt drive motor reverses 75 milliseconds after the leading edge of the original pa...

Page 313: ...s At the same time the DF CPU energizes the original stopper solenoid C to retract the stopper claws D In ADF mode the original stopper claws stay underneath the original feed table until all the ori...

Page 314: ...up rollers The feed and friction rollers have grooves in them which interlock with one another The rollers interlock to decrease damage to the originals particularly pencil written originals from dir...

Page 315: ...tween these rollers the friction roller rotates counterclockwise a few degrees to help feed thick originals After the friction roller has rotated a few degrees the misfeed prevention lever contacts th...

Page 316: ...ler drive gear rotates the high point of the cam pushes back the wear prevention lever in the direction of arrow D As the cam rotates to the low point a spring returns the wear prevention lever to its...

Page 317: ...t C which has an eccentric cam D on each end to decrease the overlap of the feed E and friction rollers F This prevents smearing of the originals due to the friction roller The overlap is 0 9 mm when...

Page 318: ...the timing belts E and F belt drive gear G registration clutch H and registration roller gear The DF CPU starts counting the belt motor pulses when the leading edge of the original activates the regis...

Page 319: ...turn forward Since the friction between the turn roller B and the original is greater than the friction between the DF belt C and the original the original continues to move forward through the inver...

Page 320: ...d out motor drives the exit rollers B through the timing belt C The DF CPU slows down the feed out motor when the trailing edge of the original passes the exit sensor The feed out motor continues to t...

Page 321: ...it easier to lift the belt unit When the belt unit is lifted the detent arm 6 turns on the lift switch At the same time the DF CPU sends a signal to the copier CPU This signal enables the copier to op...

Page 322: ...en 350 ms after the original entrance sensor is activated the DF CPU checks to see if the registration sensor has been activated registration sensor ON check The OFF check is carried out when the belt...

Page 323: ...been deactivated 175 milliseconds after the original entrance sensor is deactivated When the original is inverted for the first time the ON check for the exit sensor is 1 250 milliseconds after the in...

Page 324: ...uator Plate 10 Test Chart A4 11 Toothed Washer 12 Ground Screw M4 x 8 13 Flathead Shoulder Screw M4 x 8 Magnet Catch 14 Flathead screw M4 x 6 15 Pan Head Screw M4 x 6 16 Pan Head Screw with Washer M4...

Page 325: ...and exchange the following parts Remove Install Left Scale B Exit Guide C Flip Scale D Flip Scale Spring E Pan Head Screw M4 x 6 F 2 Flathead Screw M4 x 6 G Pan Head Screw M4 x 8 H 2 Flathead Shoulde...

Page 326: ...d the plastic cap K 4 Temporarily secure the two screws A pan head screws with washer M4 x 10 in the holes B on the upper cover and install the DF Then secure it with the lift switch actuator plate 3...

Page 327: ...31 August 1989 5 Remove the DF cover E 4 screws and remove the shipping retainers 2 foam pads F 2 strips of tape G 8 19...

Page 328: ...ws 7 Install the original feed table A on the right side of the belt unit 4 pan head screws M4 x 6 Be sure to engage the 2 hooks B of the original table with the docking holes C of the belt unit 8 Ins...

Page 329: ...opier 1 tapping screw M4 x 8 10 Remove the fiber optics adapter I not needed for this installation and connect the optic cable J to CN112 K on the copier main board 11 Connect the free connector 4P Wh...

Page 330: ...se the flip scale to make a copy of the test chart b Keep this copy for reference and mark PM Platen Mode on the reverse side of it Front Side Original c Use the DF to make a copy of the test chart d...

Page 331: ...dge to the right on the feed in table h Press switch 101 B on the DF main PCB twice i Press the Start key to make a copy then press switch 102 C to feed out the test chart j Adjust the DF registration...

Page 332: ...on the DF main PCB 17 Reinstall all covers NOTE When reinstalling the DF cover make that the belt holders B do not ride on the ribs C of the DF cover 18 Turn on the copier main switch and check the op...

Page 333: ...D 2 600 30 rpm 1 Turn off the main switch 2 Remove the DF cover 4 screws 2 collars 3 Lower the DF unit 4 Turn on DIP SW 101 1 2 and 4 A 5 Turn on the main switch The belt drive motor will start turnin...

Page 334: ...s not pressed 26 is displayed When SW 101 is pressed 12 is displayed 6 Adjust the motor speed to 2 600 30 rpm by turning VR 103 on the DF main board 7 Turn off the main switch return DIP SW 101 to the...

Page 335: ...ve the DF upper cover 4 screws 2 Manually energize the inverter solenoid A 3 Loosen the screw B and adjust the position of the inverter solenoid to bring the gap D between the turn gate E and the guid...

Page 336: ...SECTION 9...

Page 337: ...SM 9 6 4 BIN HOME POSITION 9 7 5 BINS 9 8 6 ELECTRICAL CONTROL 9 9 7 INSTALLATION 9 10 7 1 Accessory Check 9 10 7 2 Installation Procedure 9 11 8 REPLACEMENT AND ADJUSTMENT 9 15 8 1 Bin Drive Belt Rep...

Page 338: ...f Bins 20 bins proof tray Bin Capacity Sort Mode 50 sheets A4 8 x 11 35 sheets A3 11 x 17 Stack Mode 35 sheets A4 8 x 11 20 sheets A3 11 x 17 Proof Tray Capacity 150 sheets all sizes Power Source 100...

Page 339: ...drive motor turns on to move the proof tray up When the first sheet of paper activates the paper exit sensor the roller drive motor turns on Shortly after the paper sensor turns off the wheel drive mo...

Page 340: ...ed 3 times In the illustrations the following call outs are used A Helical Wheel B Transfer Wheel C Exit Sensor D Paper E Bin Start Key ON 1 The first copy feeds to the first bin After the paper detec...

Page 341: ...urn on after the paper sensor turns off The sorter will stay at this position until auto reset or until copying resumes Start Key ON 4 The first copy goes to the third bin After the paper detector tur...

Page 342: ...31 August 1989 6 The third copy goes to the first bin The bin motor does not turn on after the paper sensor turns off Start Key ON 7 The first sequence 1 2 and 3 starts again...

Page 343: ...s slide up and down in these slots A timing belt turns both helical wheels The rear pulley has a slot which detects when the helical wheel has rotated 360 degrees The helical wheels Iift and lower the...

Page 344: ...tuated by the bin holder B when all bins are lowered The CPU detects the home position by monitoring this sensor when sort mode or stack mode is released Every time the helical wheel C turns 360 degre...

Page 345: ...o hold them apart and pins C at the front and rear of the right end which are inserted in guide slots in the bin holder D The bin holder is mounted in the sorter frame On the right edge the bins have...

Page 346: ...bins up SSR 102 turns the bin drive motor in the opposite direction for the down operation Two dc power levels 5 volts and 24 volts are supplied from the copier and are used for the dc components Sig...

Page 347: ...uantity and condition of the accessories in the box according to the following list 1 Relay Guide 1 2 Knob Screw 1 3 Spacer 1 4 Stud 2 5 Grounding Screw 6 Toothed Washer 220 240V only 7 Multiple Langu...

Page 348: ...7 2 Installation Procedure 31 August 1989 1 Remove the strips of tape A 2 Open the sorter top cover B and remove the side covers C 2 screws each Remove the shipping retainers D 2 screws each 9 11...

Page 349: ...lay guide E 1 screw with the relay guide F from the accessories 4 Remove the sorter cover G and discard Use a spanner to move the studs H to the upper position 5 Turn off the main switch and unplug th...

Page 350: ...e the fiber optics cable 7 Remove the five plastic caps D from the left cover 8 Install the two studs E in the lower holes F 9 Mount the sorter on the copier Insert the two mounting studs G into the d...

Page 351: ...CB 13 Reinstall the main PCB 2 screws 14 Install the sorter covers and copier rear cover 15 Peel off the cover F from the Sort Stack key panel left side of the operation panel 16 Install the Sort Stac...

Page 352: ...shaft before removing the drive belt 1 Remove the sorter front A and rear B covers 2 screws each 2 Remove the rear cover of the copier 3 screws Then disconnect the sorter harness red 2p connector whi...

Page 353: ...ove the screws from the tension plate B When installing a new drive belt rotate the drive shaft bin pulleys C so that the flat surface on each pulley shaft is oriented in the same direction as prior t...

Page 354: ...e 3p connector A from the sorter control board 3 Remove the helical wheel cover B 1 screw 4 Disconnect the 2p connectors C from the motor capacitor D and the connectors E from the overrun switch F 5 R...

Page 355: ...ical wheel cover A 1 screw 3 Slightly move both helical wheels B away from the sorter after removing the 2 helical wheel bracket C fixing screws 4 Remove the upper cover D 2 screws each side 5 Lift up...

Page 356: ...m the copier Perform steps 2 to 4 of Bin Drive Belt Replace ment 2 Remove the sorter front cover 2 screws 3 Remove the roller drive belt A 4 Remove the pulley B from the exit roller motor E ring 5 Dis...

Page 357: ...e sorter unit from the copier Perform steps 2 to 4 of Bin Drive Belt Replace ment 2 Open the upper safety cover A of the sorter A and pull the upper exit roller unit B up out of the guide rails as sho...

Page 358: ...31 August 1989 4 Remove the round belt A 5 Remove the lower exit roller unit B from the sorter 4 screws 6 Remove the exit sensor C shown 1 screw 9 21...

Page 359: ...SECTION 10 1K LCT...

Page 360: ...PER SIZE CHANGE AND DETECTION 10 7 5 3 PAPER VOLUME DETECTION 10 8 5 4 COVER SAFETY SWITCH 10 9 6 INSTALLATION 10 10 6 1 Accessory Check 10 10 6 2 InstaIlation Procedure 10 11 7 REPLACEMENT AND ADJUST...

Page 361: ...al lengthwise 8 x 14 Letter lengthwise or sideways 8 x 11 Copy Paper Weight 52 g to 105 g 14 lb to 28 lb Tray Capacity Approximately 1 000 sheets Lift Time Maximum 12 seconds 50 Hz 10 seconds 60 Hz Po...

Page 362: ...1989 2 MECHANICAL COMPONENT LAYOUT 1 Top Cover 2 Rear Cover 3 Side Post 4 Tray Bottom Plate 5 Stopper Chain 6 Side Cover 7 Stopper Bar 8 Paper Size Dial 9 Close Cover Indicator 10 Down Key 11 Front C...

Page 363: ...DRIVE LAYOUT AND DRIVE MECHANISM 1 Tray Drive Motor Reversible AC Motor 2 Tray Drive Wheel 3 Tray Drive Shaft 4 Wire Drive Pulley 5 Tray Wire 6 Lift Rods 7 Actuator Plate 8 Tray Down Sensor 9 Tray Bo...

Page 364: ...NT LAYOUT 1 LCT Paper Size Sensor 2 LCT Operator PCB 3 LCT HP Sensor 4 Cover Safety Switch 5 LCT Drive Motor 6 LCT Main PCB 7 LCT Paper Volume Sensor 8 Motor Capacitor 9 Circuit Breaker 115 V 9 Fuse 2...

Page 365: ...braces on them these braces hold the ends of the two lift rods D which support the tray bottom plate When the wire drive pulley turns clockwise the braces on the wires raise the lift rods and the tra...

Page 366: ...k to its original state which turns off SSR1 00 and resets the timer circuit The LED in the Down key stays on Up Operation Up operation is started by opening and closing the cover while the bottom pla...

Page 367: ...e large capacity tray is similar to that of the cassette Both systems use the same data bus signals and type of sensor However the mechanism of paper size detection in the large capacity tray is diffe...

Page 368: ...olume actuator plate A of the large capacity tray is not moved by the sector gear Instead the actuator plate is moved by the tray wire attached to the tray drive shaft B When the large capacity tray i...

Page 369: ...cover is open the safety switch is de actuated Pins on the top and bottom actuator levers hold the safety switch actuator The top actuator lever is pushed down by the top cover while the bottom actuat...

Page 370: ...ck Check the quantity and condition of the accessories in the box according to the following list 1 Bolt M4 x 12 1 2 Bolt M4 x 22 1 3 Nylon Clamp 1 4 Screw M4 x 8 1 5 Multiple Language Decal 220 240V...

Page 371: ...ove the three strips of tape A 2 Open the side cover B and remove two strips of tape C on the top cover 3 Open the top cover D and remove the strip of tape E securing the stopper bar F 4 Turn off the...

Page 372: ...remove the second cassette lift arm D 2 screws NOTE Save this handle for later use when transporting the copier 8 Insert the tray into the second cassette position NOTE Make sure that the rib E fits...

Page 373: ...ess connectors to the three free harness connectors and to the three connectors on the feed control board as follows TRAY CONTROL BOARD Female 4P CN408 Female 10P CN406 Female 12P CN409 TRAY FREE Male...

Page 374: ...le and the rear cover 14 Plug in the power supply cords for both the large capacity tray andthe copier 15 Load paper into the tray 16 Turn on the main switch of the copier and check the tray operation...

Page 375: ...connector and the rear cover B 4 screws 2 Remove the top cover 3 Remove the stopper bar assembly C 2 screws 4 Remove the two 2 post tops D and the two paper guides E 1 long and 2 short screws each 5 R...

Page 376: ...then lift it out from the top 10 Remove the inner cover E 2 short and 2 long screws 11 Replace the tray down sensor F 1 screw and 1 connector 12 Rotate the paper size dial to select a smaller paper si...

Page 377: ...sensor and positioning switch replacement 2 Remove the front guide post A 1 screw 3 Remove the paper size sensor bracket B 4 Replace the paper size sensor C 1 screw NOTE When reinstalling the sensor b...

Page 378: ...A holding the operation board harness 1 screw Rear Wire Remove the following parts Rear cover 4 screws Transformer assembly B with tray main board C 1 screw 5 connectors and 1 nylon clamp Drive motor...

Page 379: ...lot on the drive pulley B 3 Loop the wire one and a half turns around the drive pulley as shown 4 Run the wire over WP1 C WP2 D WP3 E and WP4 F in turn while also placing the lift rod s ends G in the...

Page 380: ...31 August 1989 8 Move the rods up and down manually to ensure that the drive wire does not overlap on the pulley 9 Tighten the wire via the tension 1 screw 10 Reassemble 10 20...

Page 381: ...ove the drive motor worm gear 1 Allen screw 5 Remove the washer A and the paper volume cord pulley B 1 screw 6 Rotate the drive shaft C so that the slot D is vertical then secure the shaft with tape 7...

Page 382: ...e drive shaft and turn the drive pin A 330 in the direction shown in the figure 11 Set the drive motor worm gear B on the motor shaft and make sure the angle of the drive pin is as shown in the figure...

Page 383: ...mage is shifted to the front D move the pinion bracket in the direction of arrow E if the image is shifted to the rear F move the pinion in the direction of arrow G 1 Rotate the paper size dial to A4...

Page 384: ...the pinion does not turn The front and rear guide posts must be equidistant from the center 8 Tighten the screws securing the pinion bracket 9 Tighten the screws securing the guide post lock plates 1...

Page 385: ...SECTION 11 2 5K LCT...

Page 386: ...2 5K LCT 1 SPECIFICATIONS 11 1 2 ELECTRICAL COMPONENT LAYOUT 11 2 3 FUNCTIONAL AND ELECTRICAL OPERATION 11 3 3 1 TRAY OPERATION 11 3 4 INSTALLATION 11 5 4 1 Accessory Check 11 5 4 2 Installation Proce...

Page 387: ...ise 8 x 14 Letter lengthwise or sideways 8 x 11 Copy Paper Weight 45 g to 105 g 14 Ib to 28 Ib Tray Capacity Approximately 2500 sheets Lift Time Maximum 33 seconds 50 Hz 28 seconds 60 Hz Power Source...

Page 388: ...T LAYOUT 1 LCT HP Sensor 6 LCT Paper Size PCB 2 LCT Drive Motor 7 LCT Operator PCB 3 Motor Capacitor 8 Transformer 220 240 V 4 Cover Safety Switch 9 LCT Paper Volume Sensor 5 LCT Main PCB 10 Circuit B...

Page 389: ...tray wires have braces on them these braces hold the ends of the two lift rods D which support the tray bottom plate When the wire drive pulley turns clockwise the braces on the wires raise the lift r...

Page 390: ...tom plate is fully lowered This causes the flip flop to change back to its original state which turns off SSR100 and resets the timer circuit The LED in the Down key stays on Up Operation Up operation...

Page 391: ...e box according to the following list 1 Holder Plate 2 Nylon Clamp 3 Pan Head Screw M4 x 8 4 Multiple Language Decal 220 240V Only 5 Front Post A4 version only 6 Grip Front A4 version only 7 Screw M3...

Page 392: ...Remove the three strips of tape A 2 Open the side cover and remove two strips of tape B on the top cover 3 Open the top cover and remove the strip of tape C securing the stopper bar D 4 Turn off the m...

Page 393: ...crews and remove the toner collection bottle F 7 Remove the handle G on the bottom right side of the copier 2 stud screws and remove the second cassette lift arm H 2 screws NOTE Save this handle for f...

Page 394: ...side posts accordingly A4 sideways does not need the front side post Then remove the front cover A and set Dip switch 101 B according to the paper size Dip switch table decal is stack on the rear of t...

Page 395: ...31 August 1989 9 Insert the tray into the second cassette position NOTE Make sure that the rib C fits into the groove D 10 Install the holder plates E 1 screw each 11 9...

Page 396: ...e six tray harness connectors to the three free harness connectors and to the three connectors on the feed control board as follows TRAY CONTROL BOARD Female 4P CN408 Female 10P CN406 Female 12P CN409...

Page 397: ...llection bottle and the rear cover 15 Plug in the power supply cords of both the large capacity tray and the copier 16 Load paper into the tray 17 Turn on the main switch of the copier and check the t...

Page 398: ...SECTION 12...

Page 399: ...ORMAT 12 3 4 BASIC OPERATION 12 4 4 1 Job Sheet Reading 12 4 4 2 Menu Reader Indicator Lights 12 6 4 3 Processing Errors 12 7 5 INSTALLATION 12 8 5 1 ACCESSORY CHECK 12 8 5 2 INSTALLATION PROCEDURE 12...

Page 400: ...o 43 Ibs 83 g to 161 g 4 Markers Black pencil HB or higher HB B 2B etc Marker Black Ballpoint pen Black Job Sheet Feed Method Fed in and out automatically Reading Time Approximately 2 5 seconds Power...

Page 401: ...31 August 1989 2 OVERALL MACHINE CONTROL The menu reader is controlled by the copier 12 2...

Page 402: ...educe 2 Reduce 1 0 1 0 1 Reproduction Ratio 2 0 2 1 2 2 1 2 0 1 1 0 Duplex 0 0 Stack Sort 0 1 1 1 Sorter 0 0 0 Staple 1 0 0 0 Staple 0 0 0 Reserve 1 1 0 0 1 Reserve 1 0 Reserve2 2 Reserve2 2 Reserve2...

Page 403: ...ust 1989 4 BASIC OPERATION When a job sheet is inserted the sheet detection sensor A detects the leading edge of the job sheet The job sheet is then fed in by the upper and lower transport rollers B C...

Page 404: ...her sensors C read the job sheet data The menu reader CPU monitors signals from the mark detection sensor and measures the time between each reference mark There are 25 reference marks along the sheet...

Page 405: ...s reading Check the job sheet to 3 Blinks OFF make sure it is marked correctly and insert it again Note The red light blinks for 6 seconds then it stays on A conversion error has occurred insert the j...

Page 406: ...eet is fed out and the red light blinks for 6 seconds then the job sheet can be reinserted Note Occasionally the job sheet feeds out to the rear side of the menu reader after a failure to detect the r...

Page 407: ...N 5 1 ACCESSORY CHECK Make sure that each of the accessories listed below is in the box No Description Q ty 1 Installation Procedure 1 2 Decal Sheet 1 3 Ground Screw M4 x 8 mm 2 4 NECR 1 5 Envelope NE...

Page 408: ...the cover plate E 1 screw 3 Pass the harness F through the hole G Then plug in the connector H and secure the grounding wire I 1 grounding screw as shown 4 Pull the harness tight so that there is no s...

Page 409: ...opper B on the harness and use a pair of plyers to secure the stopper to the cover plate Reinstall the cover plate 1 screw 6 Wrap the grounding wire C twice around the coil D and secure the wire to th...

Page 410: ...D ADJUSTMENT 6 1 Lower Transport Roller Replacement 1 Turn off the main switch 2 Remove the menu reader from the copier 3 strips of velcro tape 3 Remove the upper cover A 4 screws and the reader unit...

Page 411: ...SECTION 13...

Page 412: ...Contents TROUBLESHOOTING 1 SERVICE CALL CONDITIONS 13 1 2 DEFECTIVE SENSOR TABLE 13 8...

Page 413: ...copy cycle Observation The lamp remains lit when the scanner returns to the home position Points to Check Check CN102 A20 CN101 A24 and CN103 5 on the main PCB Code 21 Scanner Home Position Not On De...

Page 414: ...sition Signal Definition Lights if the main board does not receive the H P signal from the optics board within 20 seconds after the scanner return signal Observation Code 24 is displayed within 20 sec...

Page 415: ...rly Check CN305 9 on the optics board Check the lens drive section optics board and lens drive motor Code 29 Lens Home Position Sensor Stays High Definition Lights if the lens is moving toward reducti...

Page 416: ...Check the 4th 5th mirror section optics board and mirror drive motor motor Code 2B 4th 5th Mirror Sensor Stays High Definition Lights if the 4th 5th mirror home position sensor remains actuated for 1...

Page 417: ...home position sensor and CN306 2 3 on the optics board Code 31 Drum Thermistor Blown Definition Lights when the drum thermistor circuit is open Observation Copies are dirty Points to Check Check the...

Page 418: ...ady beeper does not sound and code 54 is displayed 8 minutes after power is turned on Points to Check Check the power relay fusing lamp ac drive board and operation panel board To control effects of e...

Page 419: ...ition Sensor Not On Definition Lights if the jogger home position sensor output stays HIGH Observation Code 82 will be displayed during duplex mode copy cycles if there is vibrating noise from the jog...

Page 420: ...tte is installed The erase unit does not function properly A4 lengthwise is indicated when the A4 sideways cassette is installed 11 x 8 5 is indicated when the 8 5 x 11 cassette is installed Manual Fe...

Page 421: ...mm after the leading edge passes the exit sensor C on the Misfeed Location indicator lights C on the Misfeed Location indicator lights when the main switch is turned on Toner end is not detected when...

Page 422: ...etion of first side copying in duplex mode the paper is not fed from the duplex tray when the Start key is pressed to begin second side copying The copy paper in the duplex tray is not detected Instea...

Page 423: ...n when paper runs out SC 85 is incremented SC 86 is incremented SC 87 is incremented SC 88 is incremented Remove Original is indicated after the original is removed The original counter SP 114 does no...

Page 424: ...SECTION 14...

Page 425: ...Gate Operation 14 11 7 3 Relay Guide Plate Reset Mechanism 14 12 7 4 Interface with the Copier 14 13 7 5 Jam Sensors 14 15 7 6 Inlet Sensor 14 16 7 7 Misfeed Check 14 17 8 INSTALLATION 14 19 8 1 Acce...

Page 426: ...Power Source Power Consumption Dimensions W x D x H Max 11 x 17 or A3 Min 8 x 5 or A5 53 g to 90 g 14 Ibs to 24 Ibs 15 bins and 1 interrupt bin Sort 50 sheets bin Stack 40 sheets bin 150 sheets 100 s...

Page 427: ...cal Drive Rollers 2 Jam Sensor Photo Tr 3 Pressure Rollers 4 Vertical Guide Unit 5 Sorter Cover 6 Inlet Sensor 7 Sponge Roller 8 Relay Guide Plates 9 Turn Gate 10 Jam Sensor LED 11 Bin Gates 12 Bin Ga...

Page 428: ...31 August 1989 3 DRIVE LAYOUT 1 Vertical Drive Rollers 15 rollers 2 Sorter Drive Motor 3 Turn Gate Roller Pulley 4 Sponge Roller Pulley 5 Drive Roller Timing Belt 14 3...

Page 429: ...PONENT LAYOUT 1 Jam Sensor Photo Tr 6 Interrupt Bin Gate Solenoid 2 Sorter Cover Safety Switches 7 Sorter Main Board 3 Bin Gate Solenoids 8 Sorter Drive Motor 4 Inlet Sensor 9 Transformer 5 Jam Sensor...

Page 430: ...r Main Board Power Supply Unit Transformer FUNCTION Drives all the sorter s rollers Open and close the appropriate bin gates Opens and closes the interrupt bin gate Cut dc 5 volt and motor dc lines Mi...

Page 431: ...he paper to the first bin During transport of the copies in this mode none of the bin gates are used Sort Mode When in sort mode the first sheet is placed in the first bin in the same way as when in c...

Page 432: ...letion of the copy run to the 15th bin copying will stop and the guidance display will indicate that the sorter is full When the sorter bin capacity is set to limit by using service program mode 76 th...

Page 433: ...t was interrupted Sorter Misfeed The sorter CPU starts the misfeed timing count when the inlet sensor turns on If the copy is not fed into the bin within a specified period different for each bin the...

Page 434: ...0 Vac to 23 Vac and it is then supplied to the dc power supply unit The copier also supplies 24 V to the jam sensor through the main board Input signals from the sensors and the safety switches are se...

Page 435: ...the sorter power supply unit And also 23 Vac is changed to 30 V Vm through the rectifier only 24 V Vs is dropped to 5 V by IC2 in the sorter main board 24 V is then supplied to the solenoids and jam...

Page 436: ...To feed paper into a bin the sorter CPU energizes the appropriate solenoid The solenoid plunger D then rotates the bin gate lever E and opens the gate out into the paper path The curved inner face of...

Page 437: ...mechanism prevents the relay guide plate A from being left up after misfed paper has been removed from the sorter When the operator closes the sorter cover B the reset lever C is pushed down returnin...

Page 438: ...of these lines are as follows Table 1 Data direction from sorter to copier Connector No Name Function CN119 1 Exit Informs the copier when the copy paper is fed out to the sorter bin CN119 2 Cover Ope...

Page 439: ...onger than or equal to 300 mm CN119 10 Exit Function A Informs the sorter when the copier exit sensor is activated CN119 11 Function A Informs the sorter when the copier main motor is Motor ON ON CN11...

Page 440: ...the lower jam sensors the LED on the lower jam sensor board activates a photransistor PTr1 on the upper jam sensor board PTr1 turns on Q3 which causes IC1 pin 6 to have a higher voltage than pin 7 IC...

Page 441: ...Sensor The inlet sensor is a photointerrupter When the photointerrupter is not blocked on the connected main board pin becomes 0 volts When the photointerrupter is blocked off it sends a high signal...

Page 442: ...d to check for misfeeds in the sorter The two sorter sensors each have two misfeed check timers After each misfeed check timer is set starts misfeed check is continuous for the timer period The timer...

Page 443: ...r ON Jam sensor ON A pulses 2 ON Check Jam Sensor Misfeed Check Jam sensor ON Jam sensor OFF B 50 pulses 3 Timer 2 OFF Check 1 Time control not pulse control is used for only this period because the p...

Page 444: ...V only 1 Note Some older copiers may have incompatible EPROMs When the sorter cannot be enabled by setting SP71 check the EPROMs on the copier main board and the operation panel board If the copier us...

Page 445: ...g the relay guide plates B and take out the cushion block C 3 Remove the shipping retainer D from the bottom of the vertical guide unit E 1 screw 4 Open the upper cover and remove the tape holding the...

Page 446: ...31 August 1989 6 Turn off the main switch of the copier 7 Remove the rear A and left covers B of the copier 6 screws 8 Remove the 5 plastic caps C from the docking holes 9 Remount the left cover 14 21...

Page 447: ...gust 1989 10 Screw in the two mounting studs A then install the sorter adapter B with two screws C 11 Remove the upper cover D 3 screws 12 Remove the front E and rear covers F of the sorter 6 screws 1...

Page 448: ...then connect the red 2P connector D to the red 2P free connector and the white 4P connector E to the white 4P free connector 16 Connect the harness from the sorter to CN108 F on the main board Secure...

Page 449: ...place when they are installed 20 Peel off the panel cover C at the left end of the operation panel 21 Install the sorter stack key top D copier accessory and stick down the sorter stack key cover E co...

Page 450: ...Tr LED 101 Inlet Sensor LED 102 Jam Sensor Lower LED 2 Dip Switch The dip switch on the sorter main board has three functions as follows DIP SW 1 2 3 4 MODE 1 0 0 1 Free Run 1 0 0 0 Paper Transport T...

Page 451: ...ort Priority original is set on the DF 1 Sort 0 be installed on the table and the entered copy machine quantity is from 2 to 15 0 NO 71 Sorter Finisher Enables sorter or finisher 1 S20 S20 Midi sorter...

Page 452: ...e the copier main board shielding plate 2 screws 7 Disconnect the sorter harness from CN108 D on the copier main board E 8 Swing the copier main board to the left 2 screws and disconnect the red 2P co...

Page 453: ...2 Remove the sorter from the copier See Sorter Removal 3 Disconnect the harness from the inlet sensor board installed under the lower relay guide plate A 4 Remove the inlet sensor bracket B with the i...

Page 454: ...isconnect the harness from the upper jam sensor board A 4 Remove the upper jam sensor board 2 screws Lower Jam Sensor LED 1 Turn off the main switch 2 Remove the interrupt bin and the 15th bin 3 Remov...

Page 455: ...lley 1 Allen screw then remove the gear B of the sponge roller shaft 1 E ring and the parallel pin C Note Be sure not to lower the parallel pin 4 Remove the lower guide plate D with the upper guide pl...

Page 456: ...er front side release the belt tightener bracket G 1 screw 6 Remove the sponge roller drive pulley H 1 Allen screw 7 Remove the roller bearings I from the front and the rear of the roller shaft 8 Repl...

Page 457: ...er guide plate with the upper guide plate See Sponge Roller Replacement steps 1 to 4 3 Disconnect the main board motor harness A and FG harness B then remove the motor harness C and FG harness D from...

Page 458: ...RT16 5897...

Page 459: ...xterior 5897 4 2 Paper Stock Section 5897 6 3 Drive Section 5897 8 4 Tray Control Board 5897 10 5 Harness Layout 5897 12 6 Main DC Harness 5897 14 7 Motor Harness 5897 16 8 Tray DC Harness 5897 18 9 D...

Page 460: ...LOCATION OF UNIT August 31 89 3...

Page 461: ...1 EXTERIOR 5897 August 31 89 4...

Page 462: ...ecal Increase Size Decal Decrease Size Decal Power Source 220V Decal English French 115V Decal English German 220V Decal Operater Instruction Holder Side Cover Magnet Catch Ass y 15 5925 2334 Magnet C...

Page 463: ...2 PAPER STOCK SECTION 5897 August 31 89 6...

Page 464: ...Cover 1 30 5925 2218 Rear Side Plate 1 31 5925 2249 Side Guide Shaft 2 32 A912 3646 Spring Plate Rear Side Post 1 33 A912 3647 Spring Plate Front Side Post 1 34 A912 2575 Front Paper Guide 1 35 A912...

Page 465: ...3 DRIVE SECTION 5897 August 31 89 8...

Page 466: ...Guide 1 30 5205 5253 Photointerruptor Pack 1 31 5897 1361 Pulley 1 32 A912 2555 Trans Cover 1 33 6769 7930 Power Supply Cord 115V 1 33 5408 7968 Power Supply Cord 220V 1 Index Part No Description Q t...

Page 467: ...4 TRAY CONTROL BOARD 5897 August 31 89 10...

Page 468: ...25 Diode 1SS176 111 1407 0520 IC HD74LS00 112 1407 0622 IC HD74LS10P 113 1407 0981 IC TD62503P 114 1407 2028 IC SN74LS06N 115 1408 0124 IC LM555CN 116 1408 0412 IC 7705CP 117 1604 1363 Capacitor 10 F...

Page 469: ...5 HARNESS LAYOUT 5897 August 31 89 12...

Page 470: ...31 89 Index No Part No Description Q ty Per Assembly 1 5897 5042 Main DC Harness 1 2 5897 5047 Motor Harness 115V 1 2 5897 5048 Motor Harness 220V 1 3 5897 5043 Tray DC Harness 1 Index Part No Descrip...

Page 471: ...6 MAIN DC HARNESS 5897 August 31 89 14...

Page 472: ...1943 Receptacle Housing 1100 1238 Pin Mate N Lock 1100 1249 Receptacle Terminal 1100 1253 Pin Mate N Lock 1100 1327 Contact 1102 1506 Connector 1P 1102 1621 Receptacle Housing 3P 1102 1623 Receptacle...

Page 473: ...7 MOTOR HARNESS 5897 August 31 89 16...

Page 474: ...0 1241 Socket Mate N Lock 106 1100 1247 Terminal 107 1100 0796 Receptacle Housing 108 1102 1404 Receptacle Housing 109 1102 1507 Connector 2P 110 1102 1514 Connector 1P 111 1102 1516 Connector 3P 112...

Page 475: ...18...

Page 476: ...ceptacle 102 1102 1916 Connector 8P 103 1100 1172 Fastening Receptacle 104 1100 1240 Socket Mate N Lock 105 1100 1249 Receptacle Terminal 106 1100 1327 Contact 107 1102 0796 Connecting Sleeve 3 0mm 22...

Page 477: ...9 DECAL 5897 August 31 89 20...

Page 478: ...Size 1 4 A912 2595 Decal Decrease Size 1 5 5403 4335 Decal Terminal 115V 1 6 5447 4980 Decal Terminal 220V 1 7 5446 8905 Decal English French 115V 1 7 5446 8906 Decal English German 220V 1 8 5442 137...

Page 479: ...PARTS INDEX...

Page 480: ...85 Stopper Bar 7 3 5897 1486 Spring Plate Stopper Bar 7 4 5897 1487 Stopper Bar Mounting Bracket 7 8 5897 1488 Hook 7 5 5897 1489 Stopper Bar Mounting Stud 7 45 5897 1490 Stopper Chain 7 6 5897 1493 M...

Page 481: ...LED Sensor Type S 7 14 5205 5253 Photointerruptor Pack 7 12 5205 5253 Photointerruptor Pack 9 30 Parts No Description Page and Index No 5403 4335 Decal Terminal 115V 21 5 5403 4335 Decal Terminal 115...

Page 482: ...60W Tapping Screw M4x6 7 102 0434 0060W Tapping Screw M4x6 9 102 0434 0080W Tapping Screw M4x8 7 110 0555 0050E Hexagon Headless Set Screw M5x5 7 114 0555 0050E Hexagon Headless Set Screw M5x5 9 105 0...

Page 483: ...102 1516 Connector 3P 17 121 1102 1620 Connector 3P 19 110 1102 1621 Receptacle Housing 3P 15 107 1102 1621 Receptacle Housing 3P 19 111 Parts No Description Page and Index No 1102 1623 Receptacle Hou...

Page 484: ...Nylon Clip 9 122 1105 0163 Nylon Stud 9 106 1106 0442 Cord Clamp 9 114 1107 0271 Fuse 3A 9 23 1107 0487 Circuit Breaker 115V 9 109 1204 0192 Microswitch UL 7 108 1204 1280 Push Switch 9 107 1208 1047...

Page 485: ...RICOH FT5540 5550 5570 A045 A046 P A R T S C A T A L O G First Edition August 1989 RICOH COMPANY LTD...

Page 486: ...NTRODUCTION This chapter instructs you the numbers and names of this parts on this machine INDEX to PARTS CATALOG FT5540 5550 5570 A045 A046 PS220 A420 DF51 A418 CS2080 A411 CS1530 A455 RT16 5897 RT21...

Page 487: ...nit 2 A045 A046 50 23 Operation Panel A045 A046 52 24 Drive Section A045 A046 54 25 Electrical Section 1 A045 A046 56 26 Electrical Section 2 A045 A046 58 27 Electrical Section 3 A045 A046 60 28 Main...

Page 488: ...Harness A045 A046 98 Duplex Stopper Solenoid Harness Inverter Guide Entrance Harness and Led Sensor Harness A045 A046 100 Transport Sensor Harness and Home Sensor Harness A045 A046 102 Special Tool A0...

Page 489: ...LOCATION OF UNIT August 31 89 3...

Page 490: ...LOCATION OF UNIT August 31 89 4...

Page 491: ...LOCATION OF UNIT August 31 89 5...

Page 492: ...LOCATION OF UNIT August 31 89 6...

Page 493: ...LOCATION OF UNIT 7...

Page 494: ...1 EXTERIOR 1 A045 A046 August 31 89 8...

Page 495: ...on Q ty Per No Assembly 101 0323 0060W Philips Sunken Head Screw M3x6 102 0434 0080W Tapping Screw M4x8 103 0802 5085 Tapping Screw M4x8 104 0802 5094 Tapping Truss Head Screw M4x8 105 0802 5094F Trus...

Page 496: ...2 EXTERIOR 2 A045 A046 August 31 89 10...

Page 497: ...007 2125 Side Plate Behind Drum 1 12 A007 5864 Fan Angle 1 13 A007 2894 Cushion 8x15x30 1 15 A007 1068 Leaf Spring Transport Handle 4 16 5205 2893 Cushion Sector Gear 1 17 5206 2851 Right Fork Gate Gu...

Page 498: ...3 OPTICS 1 A045 A046 August 31 89 12...

Page 499: ...Terminal 2 24 A007 1868 Spacer Lamp Terminal 2 25 A007 1892 Rear Cover Optical Fiber 1 26 A007 1894 Rear Bracket Optical Fiber 1 29 A007 1880 1st Scanner Slider 1 30 A045 5281 Exposure Lamp Harness 1...

Page 500: ...4 OPTICS 2 A045 A046 August 31 89 14...

Page 501: ...DC 42W Photointerrupter L Type Scanner Sensor Bracket Center Pulley Bracket Hook Scanner Drive Wire Scanner Drive Wire Guide Rod Scanner Guide Rod Cleaner Cushion Guide Rod 2nd Scanner 2nd Mirror Fron...

Page 502: ...5 OPTICS 3 A045 A046 16 August 31 89...

Page 503: ...lips Sunken Head Screw M4x8 0434 0060W Tapping Screw M4x6 0434 0100W Tapping Screw M4x10 0720 0040E Retaining Ring M4 0951 4005W Philips Screw With Flat Washer M4x5 0951 4006W Philips Screw With Flat...

Page 504: ...6 PLATEN COVER AND CASSETTE A045 A046 August 31 89 18...

Page 505: ...Small 1 20 5413 4835 Decal Paper Level 1 21 5205 2946 Front Side Fence Large 1 21 5205 6493 Front Side Fence Small 1 22 5205 2937 Bottom Plate Large 1 22 5205 6570 Bottom Plate Small 1 23 5447 2927 Fr...

Page 506: ...7 PAPER FEED UNIT 1 A045 A046 August 31 89 20...

Page 507: ...Guide 1 47 A007 2661 Paper Size Sensor Bracket 1 48 A007 2752 Volume Sensor Shaft 1 49 A007 2754 Bottom Plate Lever 1 50 5205 2865 Bushing Paper Feed Roller 1 51 A007 2698 Upper Magnetic Clutch Stoppe...

Page 508: ...8 PAPER FEED UNIT 2 A045 A046 August 31 89 22...

Page 509: ...ption 101 102 103 105 106 107 108 109 110 111 112 113 0313 0050W Philips Pan Head Screw M3x5 0314 0080W Philips Pan Head Screw M4x8 0314 0100W Philips Pan Head Screw M4x10 0434 0080W Tapping Screw M4x...

Page 510: ...9 DUPLEX SECTION 1 A045 A046 August 31 89...

Page 511: ...4 0050E Socket Bolt M4x5 0700 0050W Flat Washer M5 0720 0030E Retaining Ring M3 0720 0040E Retaining Ring M4 0720 0050E Retaining Ring M5 0802 5094 Tapping Truss Head Screw M4x8 0807 4041 Collar 6 5x2...

Page 512: ...10 DUPLEX SECTION 2 A045 A046 August 31 89 26...

Page 513: ...Per No Assembly 101 0313 0040W Philips Pan Head Screw M3x4 102 0314 0060W Philips Pan Head Screw M4x6 103 0314 0080W Philips Pan Head Screw M4x8 104 0314 0100W Philips Pan Head Screw M4x10 105 0434 0...

Page 514: ...11 DUPLEX SECTION 3 A045 A046 August 31 89...

Page 515: ...ew M4x8 104 0314 0100W Philips Pan Head Screw M4x10 105 0323 0060W Philips Sunken Head Screw M3x6 106 0434 0060W Tapping Screw M4x6 107 0434 0080W Tapping Screw M4x8 108 0574 0040E Hexagon Headless Se...

Page 516: ...12 INVERTOR SECTION 1 A045 A046 August 31 89...

Page 517: ...1 29 AF02 5001 Junction Gate 1 30 5053 0447 Bushing M6 4 31 A007 4600 Side Frame Inverter Unit 1 32 AF02 2003 Inverter Return Roller 1 33 5304 1639 Bushing 8mm 1 34 A007 4605 Drive Gear Bracket Inver...

Page 518: ...13 INVERTOR SECTION 2 A045 A046 August 31 89 32...

Page 519: ...081 Gear 18T Gap Left 1 23 A007 4478 Guide Plate Exit Inverter Unit FT5540 5570 1 23 A007 5013 Guide Plate Exit Inverter Unit FT5550 1 24 AF02 0030 Inverter Roller 1 25 A007 4487 Exit Guide Plate Uppe...

Page 520: ...14 DEVELOPMENT 1 A045 A046 August 31 89 34...

Page 521: ...w M4x6 0622 0060E Spring Pin 2x6mm 0720 0030E Retaining Ring M3 0720 0040E Retaining Ring M4 0720 0050E Retaining Ring M5 0720 0070E Retaining Ring M7 0720 0060E Retaining Ring M6 0802 5085 Tapping Sc...

Page 522: ...15 DEVELOPMENT 2 A045 A046 August 31 89 36...

Page 523: ...ate Lower Side Plate 1 1 1 2 1 1 1 1 2 1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 2 Index No Part No Description 101 0313 0050W Philips Pan Head Screw M3x5 102 0314 0080W Philips Pan Head Screw M4x...

Page 524: ...16 TRANSFER AND SEPARATION A045 A046 August 31 89 38...

Page 525: ...ew M4x5 104 0314 0060W Philips Pan Head Screw M4x6 105 0314 0080W Philips Pan Head Screw M4x8 106 0314 0200W Philips Pan Head Screw M4x20 107 0414 0082W Tapping Screw With Flat Washer M4x8 108 0434 00...

Page 526: ...17 DRUM SECTION 1 A045 A046 August 31 89...

Page 527: ...m Shaft Knob 1 39 A007 2133 Drum Stay Support Plate 1 40 AA14 0054 Drum Support Shaft 1 41 5205 9510 Drum 1 42 A007 2145 Front Drum Flange 1 43 AA06 3018 Drum Flange Spring 1 44 A007 2137 Drum Stay Su...

Page 528: ...18 DRUM SECTION 2 A045 A046 August 31 89 42...

Page 529: ...314 0100W 0434 0080W 0574 0050E 0720 0040E 0720 0050E 0720 0060E Description Philips Pan Head Screw M3x6 Philips Pan Head Screw M4x8 Philips Pan Head Screw M4x10 Tapping Screw M4x8 Hexagon Headless Se...

Page 530: ...19 CLEANING UNIT 1 A045 A046 August 31 89 4 4...

Page 531: ...1 A007 3631 Cleaning Blade Holder 1 72 AA06 3127 Spring Positioning Pin 1 Index No 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 60 61 62 63 64 65 66 67 68 69 Index No 101...

Page 532: ...20 CLEANING UNIT AND TONER COLLECTION A045 A046 August 31 89 4 6...

Page 533: ...lder 1 13 A007 3783 Toner Receiver Collection 1 14 AA03 2002 Toner Collection Tank 220 240V 1 14 AA03 2007 Toner Collection Tank 115V 1 15 A007 3751 Cap Large Toner Collection Tank 1 16 AA15 1076 Seal...

Page 534: ...21 FUSING UNIT 1 A045 A046 August 31 89...

Page 535: ...0 Gear 17T 1 27 5205 5251 LED Sensor Type T 1 28 A007 4332 Fusing Exit Sensor Bracket 1 29 A007 4331 Fusing Exit Sensor Feeler 1 30 A007 4322 Lower Exit Guide 1 31 5415 4457 Spring Exit 2 32 5215 4208...

Page 536: ...22 FUSING UNIT 2 A045 A046 August 31 89...

Page 537: ...Screw With Flat Washer M3x15 103 0314 0060W Philips Pan Head Screw M4x6 104 0434 0080W Tapping Screw M4x8 105 0434 0140W Tapping Screw M4x14 106 0720 0030E Retaining Ring M3 107 0720 0050E Retaining R...

Page 538: ...23 OPERATION PANEL A045 A046 August 31 89 52...

Page 539: ...y 1 1 1 Index Part No Description Q ty Per No Assembly 34 A008 5645 Key Top Full Size 1 35 A008 5646 Key Top Enlarge 1 36 A008 5647 Key Top Reduce 1 37 A008 5648 Key Top Auto Cassette Selection 1 38 A...

Page 540: ...24 DRIVE SECTION A045 A046 August 31 89...

Page 541: ...ve 115V 1 Index Q ty Per No Part No Description Assembly 101 0314 0060W Philips Pan Head Screw M4x6 102 0314 0080W Philips Pan Head Screw M4x8 103 0314 0100W Philips Pan Head Screw M4x10 104 0434 0060...

Page 542: ...25 ELECTRICAL SECTION 1 A045 A046 August 31 89 56...

Page 543: ...ics Board 1 26 A045 5851 Bracket Main Control Board 1 27 A045 5101 Main Control Board FT5550 5570 1 27 A046 5101 Main Control Board FT5540 1 28 A007 5217 Main Control Harness 1 29 AX04 0007 Exhaust Fa...

Page 544: ...26 ELECTRICAL SECTION 2 A045 A046 August 31 89 58...

Page 545: ...t 1 16 A007 2116 Density Sensor Connector Bracket 1 17 A045 5243 DC Harness FT5570 1 17 A045 5267 DC Harness FT5550 1 17 A046 5243 DC Harness FT5540 1 18 A007 5853 Power Supply Cord Bracket 1 Index Pa...

Page 546: ...27 ELECTRICAL SECTION 3 A045 A046 August 31 89 60...

Page 547: ...t Bracket 2 Feed Control 1 17 A045 5216 Lens Housing Harness 1 18 A007 1129 Left ADF Bracket 1 19 A045 5451 AC Harness 1 20 AA06 0112 Pick up Lever Spring Upper 1 61 August 31 89 Index Part No Descrip...

Page 548: ...28 MAIN CONTROL BOARD A045 A046 August 31 89...

Page 549: ...4P 105 1103 0635 Connector 10P 106 1103 1390 Pin Header 6P 107 1103 1725 Connector 3P 108 1103 1732 Connector 10P 109 1103 1733 Connector 11P 110 1103 1736 Connector 14P 111 1103 3020 Connector 20P 11...

Page 550: ...29 OPTICS BOARD A045 A046 August 31 89 64...

Page 551: ...740 1407 1882 1407 1883 1407 2054 1407 2073 1407 2217 1503 0070 1503 0180 1604 1353 1604 1386 1605 0305 1606 1452 1606 1453 1606 1520 1610 0053 1610 0055 1610 0061 1610 0065 1610 0067 1610 0071 1610 0...

Page 552: ...30 PAPER FEED CONTROL BOARD A045 A046 August 31 89 66...

Page 553: ...00 Connector 2P 108 1103 1401 Connector 7P 109 1103 1402 Connector 10P 110 1103 1531 Connector 4P 111 1103 1682 Connector 2P 112 1103 1694 Connector 14P 113 1103 1696 Connector 2P 114 1103 1724 Connec...

Page 554: ...31 AC DRIVE BOARD A045 A046 68 August 31 89...

Page 555: ...17903PS 116 1600 1112 Resistor 100OHM 2W 117 1601 2844 Resistor 1 8KOHM 1 2W 118 1601 7468 Fuse Resistor 100OHM 1 2W 119 1601 8185 Variable Resistor 200OHM 0 5W 120 1602 0975 Noise Filter 0 1MF 120OHM...

Page 556: ...32 HARNESS LAYOUT FRONT VIEW A045 A046 August 31 89 70...

Page 557: ...267 DC Harness FT5550 1 1 A046 5243 DC Harness FT5540 1 2 A045 5451 AC Harness 1 3 A045 5216 Lens Housing Harness 1 4 A007 5217 Main Control Harness 1 5 AZ40 0003 DC Motor Harness 1 6 A045 5249 Paper...

Page 558: ...33 DC HARNESS A045 A046 August 31 89 72...

Page 559: ...er No Assembly 121 1102 1091 Connector 6P 122 1102 1093 Connector 10P 123 1102 1178 Connector 5P 126 1102 1396 Connector 2P 127 1102 1397 Connector 2P 128 1102 1404 Receptacle Housing 129 1102 1412 Re...

Page 560: ...34 AC HARNESS A045 A046 August 31 89...

Page 561: ...1253 Pin Mate N Lock 109 1100 1264 Wire Terminal 110 1100 1341 Pin Contact 111 1100 1345 Pin Contact 112 1102 0782 Connector 4P 113 1102 0946 Housing 3P 114 1102 0983 Connector 2P 115 1102 1401 Recep...

Page 562: ...35 LENS HOUSING HARNESS A045 A046 August 31 89 76...

Page 563: ...g Harness 1 Index Part No Description Q ty Per No Assembly 101 1100 1241 Socket Mate N Lock 102 1100 1247 Terminal 103 1102 1515 Connector 2P 104 1102 2549 Connector 2P 105 1103 1337 Connector 4P 106...

Page 564: ...36 LENS HOME SENSOR HARNESS A045 A046 August 31 89 78...

Page 565: ...bly 1 A007 5215 Lens Home Sensor Harness 1 Index Part No Description Q ty Per No Assembly 101 102 103 104 105 106 107 1100 1249 1100 1253 1100 1259 1102 1091 1102 1786 1102 1790 1102 1867 Receptacle T...

Page 566: ...37 PAPER FEED UNIT HARNESS A045 A046 August 31 89 80...

Page 567: ...dex No Part No Description 101 1100 1089 Socket Mate N Lock 102 1100 1249 Receptacle Terminal 103 1100 1327 Contact 105 1102 1094 Connector 12P 106 1102 1620 Connector 3P 107 1102 1623 Receptacle Hous...

Page 568: ...38 AC DRIVE BOARD HARNESS A045 A046 August 31 89 82...

Page 569: ...ty Per Assembly 101 1100 0863 Stud Pin 102 1100 0864 Housing AWG14 20 103 1100 1238 Pin Mate N Lock 104 1100 1239 Pin Mate N Lock 105 1100 1247 Terminal 106 1100 1327 Contact 107 1102 0946 Housing 3P...

Page 570: ...39 POWER PACK HARNESS A045 A046 August 31 89 84...

Page 571: ...007 5366 Power Pack Harness 1 Index No 101 102 103 104 105 106 107 108 Part No Description Q ty Per Assembly 1100 1264 Wire Terminal 1100 1253 Pin Mate N Lock 1100 1327 Contact 1102 1777 Connector 8P...

Page 572: ...40 TRANSPORT UNIT HARNESS A045 A046 August 31 89 86...

Page 573: ...Description Transport Unit Harness Q ty Per Assembly 1 Index Part No Description Q ty Per No Assembly 101 1100 1253 Pin Mate N Lock 102 1100 1264 Wire Terminal 103 1100 1328 Contact 104 1102 1753 Conn...

Page 574: ...41 SAFETY SWITCH HARNESS A045 A046 August 31 89 88...

Page 575: ...ty Switch Harness Q ty Per Assembly 89 Index No Part No Description 101 1100 1172 Fastening Receptacle 102 1100 1238 Pin Mate N Lock 103 1102 1402 Receptacle Housing 1P 104 1102 1403 Receptacle Housin...

Page 576: ...42 LIFT MOTOR HARNESS A045 A046 August 31 89...

Page 577: ...bly 1 Index Part No Description Q ty Per No Assembly 101 1100 1249 Receptacle Terminal 102 1100 1328 Contact 103 1102 1093 Connector 10P 104 1102 1786 Connector 3P 105 1102 1964 Connector 2P 106 1102...

Page 578: ...43 FUSING UNIT HARNESS AND GATE HARNESS A045 A046 August 31 89 92...

Page 579: ...1 1 93 Index Part No Description Q ty Per No Assembly 101 1100 0086 Solid Strand 102 1100 1249 Receptacle Terminal 103 1100 1327 Contact 104 1100 1339 Pin Contact 105 1100 1343 Pin Contact 106 1102 16...

Page 580: ...44 MAIN CONTROL HARNESS AND DC MOTOR HARNESS A045 A046 August 31 89...

Page 581: ...7 AZ40 0003 Description Main Control Harness DC Motor Harness Q ty Per Assembly 1 1 Index Part No Description Q ty Per No Assembly 101 1100 1259 Socket Mate N Lock 102 1102 1092 Connector 9P 103 1100...

Page 582: ...45 CLEANER SENSOR HARNESS AND GATE SOLENOID HARNESS A045 A046 August 31 89 96...

Page 583: ...ss Gate Solenoid Harness Q ty Per Assembly 1 1 Index Part No Description Q ty Per No Assembly 101 1100 1327 Contact 102 1100 1329 Socket Contact 103 1102 1911 Connector 3P 104 1102 1983 Socket Housing...

Page 584: ...46 DUPLEX ENTRANCE HARNESS AND TONER END SENSOR HARNESS A045 A046 August 31 89 98...

Page 585: ...A007 5263 Duplex Entrance Harness 1 2 A007 5204 Tonner End Sensor Harness 1 Index Part No Description Q ty Per No Assembly 101 1100 1253 Pin Mate N Lock 102 1102 1790 Connector 6P 103 1103 1336 Conne...

Page 586: ...47 DUPLEX STOPPER SOLENOID HARNESS INVERTER GUIDE ENTRANCE HARNESS August 31 89 AND LED SENSOR HARNESS A045 A046 100...

Page 587: ...arness Q ty Per Assembly 1 1 1 101 Index No Part No Description Q ty Per Assembly 101 102 103 104 105 106 107 108 109 110 111 112 1100 1159 1100 1253 1102 1396 1102 1860 1100 1249 1100 1253 1102 1660...

Page 588: ...48 TRANSPORT SENSOR HARNESS AND HOME SENSOR HARNESS A045 A046 August 31 89 102...

Page 589: ...007 5254 Transport Sensor Harness 1 2 A007 5261 Home Sensor Harness 1 Index No 101 102 103 104 105 106 August 31 89 Part No Description 1100 1249 Receptacle Terminal 1102 1786 Connector 3P 1100 1249 R...

Page 590: ...49 SPECIAL TOOL A045 A046 August 31 89 104...

Page 591: ...ter BECKMAN RMS3030 1 7 5420 9508 Test Lead Kit 1 8 5420 9550 Silicone Oil 1 9 5442 9103 Launa Oil 1 10 5420 9516 Test Chart OS A3 10pcs set 1 11 5447 9078 Heat Resisting Grease MT 78 1 12 5205 9601 S...

Page 592: ...50 DECAL AND DOCUMENT A045 A046 August 31 89 106...

Page 593: ...50 DECAL AND DOCUMENT A045 A046 August 31 89...

Page 594: ...50 DECAL AND DOCUMENT A045 A046 August 31 89...

Page 595: ...50 DECAL AND DOCUMENT A045 A046 August 31 89 109...

Page 596: ...50 DECAL AND DOCUMENT August 31 89 110...

Page 597: ...AA00 2003 Decal 8 1 2 x14 2 14 AA00 2004 Decal 11 x17 2 15 AA00 2005 Decal 8 1 2 x11R 2 16 AA00 2006 Decal 8 1 2 x11 2 17 AA00 2007 Decal A3 2 18 AA00 2008 Decal A4R 2 19 AA00 2009 Decal A4 2 20 A045...

Page 598: ...PARTS INDEX...

Page 599: ...Harness 81 1 A045 5251 Left Motor Harness 61 3 A045 5251 Left Motor Harness 71 8 A045 5251 Left Motor Harness 91 1 A045 5267 DC Harness FT5550 59 17 A045 5267 DC Harness FT5550 71 1 114 Parts No Descr...

Page 600: ...115 Parts No Description Page and Index No AA01 2006 Transport Fan Filter 57 9 AA02 0007 Inverter Unit Magnet 31 25 AA03 1001 Oil Tank 49 14 AA03 2002 Toner Collection Tank 220 240V 47 14 AA03 2007 T...

Page 601: ...1 47 AA08 0010 Bushing 6mm 37 27 AA08 0015 Bushing 3x6x6mm 37 51 AA08 0016 Bushing 5x7x16 49 9 AA08 0017 Supporter Drive Roller 39 18 AA08 0020 Bushing 8x16x5mm 27 22 116 Parts No Description Page and...

Page 602: ...22 Anti Static Brush Development Unit 37 8 AA15 1023 Seal 8x8x278 35 61 AA15 1024 Seal Toner Hopper Entrance 35 10 AA15 1025 Seal Toner Hopper Pipe 35 11 AA15 1026 Seal Toner Shutter 35 8 AA15 1027 Se...

Page 603: ...008 Seal 5x6x40 17 7 AA15 2009 Brush Seal 4x5x84 17 40 AA15 2010 Brush Seal 5x10x64 17 41 AA15 2011 Brush Seal 4x5x25 17 42 AA15 2012 Brush Seal 4x4x40 17 38 118 Parts No Description Page and Index No...

Page 604: ...0Hz 55 2 Parts No Description Page and Index No AB03 0016 Pulley 24T 55 10 AB03 0017 Pulley 25T 25 13 AB03 0018 Pulley 20T 25 12 AB03 0019 Gear 36T 55 30 AB03 0020 Pulley 20Z 55 37 AB03 0021 Idler Pul...

Page 605: ...Casing 41 3 AD02 3015 T S Corona Casing 39 41 AD02 4001 Adjusting Screw 41 14 AD02 4003 Terminal Spring T S 39 32 AD02 5001 Pick off Pawl 45 65 120 Parts No Description Page and Index No AD03 0001 Do...

Page 606: ...2 AX50 0010 Eraser 41 27 AX50 0011 Quinching Lamp 41 50 AX52 0005 Exposure Lamp 85V 160W 13 5 121 August 31 89 Parts No Description Page and Index No AY11 0001 AC Drive Board 115V 59 6 AY11 0001 AC Dr...

Page 607: ...48 A007 1706 Magnification Drive Motor DC4 8W 17 12 A007 1707 Magnification Motor Bracket 17 10 A007 1709 Mirror Drive Pulley 80T 17 8 122 Parts No Description Page and Index No A007 1716 Lens Drive...

Page 608: ...2V 41 57 A007 2577 Registration Knob 43 14 Parts No Description Page and Index No A007 2592 Transport Guide 43 10 A007 2597 Cushion Transport Guide 43 11 A007 2599 Paper Detect Feeler Transport 21 27...

Page 609: ...61 6 21 48 23 60 21 49 23 61 21 26 23 22 21 25 23 23 21 77 23 54 43 66 43 65 43 23 9 31 124 Parts No Description A007 2794 A007 2796 A007 2797 A007 2800 A007 2802 A007 2802 A007 2803 A007 2803 A007 28...

Page 610: ...End 35 55 A007 3388 Rack Guide Bracket 35 24 A007 3391 Cartridge Drive Bracket 35 6 Parts No Description Page and Index No A007 3395 Toner Hopper Casing Sheet 35 45 A007 3411 Development Motor Bracket...

Page 611: ...47 5 41 69 39 64 39 29 39 39 39 28 39 38 39 27 39 43 39 49 39 11 39 62 43 21 43 20 39 14 39 1 39 2 39 10 39 9 39 52 57 8 39 59 39 56 39 22 126 Parts No Description Page and Index No A007 3941 Transpo...

Page 612: ...ure 31 28 A007 4625 Inverter Guide Plate 31 18 A007 4630 Inverter Guide 31 17 A007 4655 Junction Gate Lever 31 42 127 Parts No Description Page and Index No A007 4659 Junction Gate Solenoid 31 44 A007...

Page 613: ...m 25 43 A007 4965 Junction Gate Shaft Arm 25 48 A007 4967 Gate Solenoid Left 25 37 128 Parts No Description Page and Index No A007 4970 Fork Gate Lever 25 36 A007 4972 Fork Gate Actuator 25 45 A007 49...

Page 614: ...7 5730 Key Top Start 53 14 A007 5731 Key Top Guidance 53 15 A007 5735 Panel Sheet 53 53 A007 5736 Zoom Panel Sheet LT 53 48 Parts No Description Page and Index No A007 5739 Single Side Panel Sheet LT...

Page 615: ...22 A007 9006 Cleaning Unit Seal 45 58 A007 9500 DG Gauge 0 76 2pcs set 105 16 A007 9501 Cleaning Brush Set 45 A007 9504 DG Gauge 0 71 0 86 105 18 130 Parts No Description Page and Index No A008 1307...

Page 616: ...32 5053 0447 Bushing M6 31 30 5053 0447 Bushing M6 39 8 131 Parts No Description Page and Index No 5053 0447 Bushing M6 49 41 5054 0536 Magnet Catch Ass y 35 14 5054 0536 Magnet Catch Ass y 9 21 5203...

Page 617: ...Exit 33 35 5205 5250 LED Sensor Type S 27 6 5205 5250 LED Sensor Type S 33 18 132 Parts No Description Page and Index No 5205 5251 LED Sensor Type T 15 32 5205 5251 LED Sensor Type T 17 57 5205 5251 L...

Page 618: ...45 5211 2800 Rear Platen Cover 19 1 5214 4122 Stripper Spring 49 23 5215 1295 Front Cover Hinge Right 9 12 5215 1297 Front Cover Hinge Left 9 13 Parts No Description 5215 1702 5215 1805 5215 1811 521...

Page 619: ...5 30 5413 3903 Pin Transfer Guide Plate 45 10 5413 4835 Decal Paper Level 111 11 5413 4835 Decal Paper Level 19 20 134 Parts No Description Page and Index No 5415 4310 Valve Oil Pump 49 5 5415 4457 Sp...

Page 620: ...Cover 23 26 5447 2678 Slip Clutch Cover 29 39 5447 2681 Snap Ring 21 11 5447 2681 Snap Ring 23 17 5447 2681 Snap Ring 27 14 5447 2681 Snap Ring 29 37 5447 2681 Snap Ring 45 34 Parts No Description Pa...

Page 621: ...x6 29 102 0314 0060W Philips Pan Head Screw M4x6 31 104 0314 0060W Philips Pan Head Screw M4x6 33 102 136 Parts No Description Page and Index No 0314 0060W Philips Pan Head Screw M4x6 35 101 0314 0060...

Page 622: ...ping Screw M4x8 15 103 0434 0080W Tapping Screw M4x8 21 108 0434 0080W Tapping Screw M4x8 23 105 Parts No Description Page and Index No 0434 0080W Tapping Screw M4x8 25 104 0434 0080W Tapping Screw M4...

Page 623: ...0040E Retaining Ring M4 21 112 0720 0040E Retaining Ring M4 23 109 0720 0040E Retaining Ring M4 25 110 138 August 31 89 Parts No Description Page and Index No 0720 0040E Retaining Ring M4 27 111 0720...

Page 624: ...Washer 29 115 0807 4041 Collar 6 5x20mm 25 113 0807 4043 Spacer 27 115 0807 4123 Spacer 6x13x1mm 25 114 0951 3005W Philips Screw With Flat Washer M3x5 51 113 0951 3015B Philips Screw With Flat Washer...

Page 625: ...83 102 75 102 75 128 81 101 91 109 67 101 63 101 65 101 67 102 67 103 73 104 101 101 73 106 97 105 75 103 75 104 73 107 75 105 89 101 73 108 73 103 83 103 89 102 73 109 140 Parts No Description Page a...

Page 626: ...1092 Connector 9P 95 102 1102 1093 Connector 10P 73 122 141 Parts No 1102 1093 1102 1094 1102 1172 1102 1178 1102 1253 1102 1396 1102 1396 1102 1396 1102 1397 1102 1398 1102 1401 1102 1402 1102 1402...

Page 627: ...1867 Connector 6P 79 107 1102 1878 Connector 3P 73 142 1102 1889 Connector 6P 83 111 1102 1910 Connector 2P 73 143 142 Parts No Description 1102 1910 Connector 2P 1102 1910 Connector 2P 1102 1911 Conn...

Page 628: ...108 1103 1733 Connector 11P 63 109 1103 1736 Connector 14P 63 110 1103 1752 Connector 2P 67 116 Parts No Description Page and Index No 1103 3020 Connector 20P 63 111 1103 3025 Connector 50P 63 112 11...

Page 629: ...C SN74LS00 65 117 1407 1309 IC HD74LS04FD 63 126 1407 1309 IC HD74LS04FD 65 118 1407 1310 Ttl HD74LS08FP 63 127 144 Parts No Description Page and Index No 1407 1311 IC HD74LS32FP 63 128 1407 1314 IC H...

Page 630: ...129 63 161 69 122 65 130 69 123 67 122 63 162 65 131 65 132 63 163 63 164 69 124 69 125 69 126 65 133 145 Parts No Description Page and Index No 1606 1542 Capacitor 0 22MF AC250V 69 127 1606 1587 Capa...

Page 631: ...4 7KOHM 1 4T 5 67 124 1611 4562 Resistor 5 6KOHM 1 4W 5 69 131 1611 4682 Resistor 6 8KOHM 1 4T 5 67 125 1611 4820 Resistor 82OHM 1 4W 5 63 193 1611 4820 Resistor 82OHM 1 4W 5 69 132 1611 6122 Resisto...

Page 632: ...CS2080 A411...

Page 633: ...CS2080 Location of Unit 3 1 Midi Sorter I A411 4 2 Midi Sorter II A411 6 3 Sorter Board A411 8 4 Sorter Harness A411 10 Parts Index 13...

Page 634: ...LOCATION OF UNIT August 31 89 3...

Page 635: ...1 MIDI SORTER I A411 August 31 89 4...

Page 636: ...11 3611 Rear Side Plate Bin Unit 1 15 A411 3211 Bottom Bin 1 16 A411 3511 Front Side Plate Bin Unit 1 17 A411 3751 Stay Bin Unit 1 18 A411 3121 Sorter Bin Even 10 19 A411 3111 Sorter Bin Odd 10 20 A41...

Page 637: ...6...

Page 638: ...13 0140W Philips Pan Head Screw M3x14 108 0315 0100W Philips Pan Head Screw M5x10 109 0434 0100W Tapping Screw M4x10 110 0443 0060W Hexagon Head Tapping Screw M3x6 111 0443 0080W Hexagon Head Tapping...

Page 639: ...August 31 89 8...

Page 640: ...41G 115 1405 0175 Thyristor 400V 8A 116 1407 1850 IC TD62601P 117 1600 0370 Resistor 100OHM 1T 5 118 1600 1038 Resistor 1OHM 5T 5 119 1602 2627 Resistor 220OHM 1W 120 1604 0967 Capacitor 0 68 F 35V 12...

Page 641: ...4 SORTER HARNESS A411 August 31 89 10...

Page 642: ...1100 1169 Fastening Receptacle 105 1100 1239 Pin Mate N Lock 106 1100 1249 Receptacle Terminal 107 1100 1327 Contact 108 1100 1328 Contact 109 1102 0512 Connector 3P 110 1102 0983 Connector 2P 111 110...

Page 643: ...PARTS INDEX...

Page 644: ...nding Plate Antistatic Brush 7 58 A411 3911 Cushion Bin 7 49 A411 4100 Front Helical Cam Ass y 7 45 14 Parts No Description Page and Index No A411 4105 Rear Helical Cam Ass y 7 20 A411 4251 Helical Ca...

Page 645: ...80M Philips Pan Head Screw M4x8 7 102 0314 0080W Philips Pan Head Screw M4x8 5 103 0314 0100W Philips Pan Head Screw M4x10 7 103 0315 0100W Philips Pan Head Screw M5x10 7 108 0324 0080F Sunken Head Sc...

Page 646: ...tor 2SC372Y 9 107 1401 0192 IC PA2003C 9 108 1401 0611 Diode 1S1588 9 109 1401 0832 Diode DSA1A1 9 110 1402 0185 Zener Diode AW01 D8 9 111 1402 0423 Diode S5500G 9 112 1402 0489 Diode U15J 9 113 1405...

Page 647: ...DF51 A418...

Page 648: ...DF51 Location of Unit 3 1 DF I A418 4 2 DF II A418 6 3 DF III A418 8 4 DF Main Board A418 10 5 DF Harness A418 12 Parts Index 16...

Page 649: ...LOCATION OF UNIT 3...

Page 650: ...1 DF I A418 August 31 89 4...

Page 651: ...Q ty Per Assembly 101 0344 0060D Philips Truss Head Screw M4x6 102 0314 0060W Philips Pan Head Screw M4x6 103 0324 0120W Philips Sunken Head Screw M4x12 104 0314 0100W Philips Pan Head Screw M4x10 105...

Page 652: ...2 DF II A418 August 31 89...

Page 653: ...6 67 68 69 70 71 72 5918 2340 5918 2105 5918 2156 5918 2230 5918 2781 5894 2293 5918 2106 5918 2250 5918 2150 A419 3355 5918 2260 5918 2252 5894 2264 5918 2101 5894 2183 5918 2103 5413 2298 5403 2049...

Page 654: ...3 DF III A418 August 31 89 8...

Page 655: ...te 2 Index No 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Index No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118...

Page 656: ...4 DF MAIN BOARD A418 August 31 89 10...

Page 657: ...1 4T 5 174 1407 0602 IC TC4040BP 175 1408 0538 IC SI8301L 176 1408 0654 IC SI8203L 177 1600 0239 Resistor 0 47OHM 1 8W 5 178 1604 1359 Capacitor 220 F 10V 179 1604 1389 Capacitor 470 F 50V 180 1605 01...

Page 658: ...5 D F H A R N E S S A 4 1 8 August 31 89 12...

Page 659: ...02 1291 111 1102 1350 112 1102 1408 113 1102 1515 114 1102 1517 115 1102 1910 116 1102 1912 117 1102 1914 118 1102 1964 119 1102 1965 120 1102 1966 121 1102 1970 122 1102 1971 Socket Mate N Lock Faste...

Page 660: ...PARTS INDEX...

Page 661: ...4 Rear Original Guide 5 29 A418 1255 Original Table Extender 5 41 16 Parts No Description Page and Index No A418 1260 Cork Pad 5 33 A418 1261 Front Table Bracket 5 40 A418 1262 Rear Table Bracket 5 39...

Page 662: ...1156 Spring Lever Reverse 9 86 A409 1161 Pulley 21T 9 14 A409 1162 Collar Inverter Solenoid 9 68 A409 1191 Timing Belt 83mm 9 8 A409 1192 Pulley 15T 9 7 A409 1195 Exit Drive Shaft 9 5 A409 1197 Spacer...

Page 663: ...t 7 71 5894 2747 Mylar Original Guides 5 32 5918 1556 Belt Stay 9 48 5918 2101 Separation Roller Shaft 7 52 5918 2103 Eccentric Cam Shaft 7 54 18 Parts No Description Page and Index No 5918 2105 Eccen...

Page 664: ...Feed in 7 42 5918 3007 Belt Unit Holder A 9 60 5918 3040 Shoulder Screw M4 5 46 5918 3092 Belt Unit Holder B 9 63 5918 3125 Stud M4 9 55 5918 3365 Belt Release Bracket 9 62 5918 3369 Belt Drive Rolle...

Page 665: ...05 0720 0030E Retaining Ring M3 9 106 0720 0040E Retaining Ring M4 5 110 0720 0040E Retaining Ring M4 7 113 0720 0040E Retaining Ring M4 9 108 0720 0050E Retaining Ring M5 7 106 20 Parts No Descriptio...

Page 666: ...n Page and Index No 1407 1535 IC TD62308AP 11 125 1408 0408 IC PST518A 11 127 1408 0521 IC M51971L 11 128 1408 0538 IC SI8301L 11 175 1408 0578 IC HA17339 11 129 1408 0654 IC SI8203L 11 176 1503 0070...

Page 667: ...OHM 1 8W 5 Resistor 22KOHM 1 8W 5 Resistor 1MOHM 1 8W 5 Capacitor 100PF 50V 5 Resistor 10KOHM 1 4T 5 Resistor 2 2OHM 1 4W 5 Resistor 2 7KOHM 1 4T 5 Resistor 330OHM 1 4T 5 Resistor 39KOHM 1 4T 5 Resist...

Page 668: ...PS220 A420...

Page 669: ...4 3rd Paper Feed Section A420 10 5 4th Paper Feed Section A420 12 6 Print Board Paper Bank A420 14 7 Harness Layout A420 16 8 Vertical Transport Harness A420 18 9 Front Paper Bank Harness A420 20 10...

Page 670: ...LOCATION OF UNIT August 31 89 3...

Page 671: ...1 VERTICAL TRANSPORT A420 August 31 89 4...

Page 672: ...ort 1 22 A420 2752 Right Guide Plate Transport 1 23 A420 2756 Upper Relay Roller 1 24 A420 2780 Rear Transport Bracket 1 25 A420 5273 Vertical Transport Harness 1 26 AB01 3097 Gear 20T 1 27 A420 2767...

Page 673: ...2 EXTERIOR A420 August 31 89 6...

Page 674: ...3230 Sealed Plate Bracket 1 26 A420 3233 Connector Sealed Plate 1 27 A420 3247 Harness Guard Bracket 1 28 5446 5832 Connector Guide Pin 1 29 5424 2625 Connector Spring 1 30 A420 3227 Connector Bracke...

Page 675: ...3 PAPER FEED SECTION A420 August 31 89 8...

Page 676: ...nce 1 23 A420 2820 Front Inner Cover Front Side Fence 1 24 A420 2535 Idler 5mm 1 25 5328 1304 Bushing 5x11x5mm 1 26 A420 2530 Idler Bracket 1 27 A420 2527 Motor Bracket 1 28 A420 2526 Pulley 15T 18T 1...

Page 677: ......

Page 678: ...aration Guide 1 40 5205 2633 Separation Drive Shaft 1 41 5443 2668 Bushing 4 42 A420 2385 Lower Feeler Bracket 1 43 5447 2676 Output Hub 1 44 5447 2678 Slip Clutch Cover 1 45 5447 2697 Cylindrical Spr...

Page 679: ...5 4TH PAPER FEED SECTION A420 August 31 89 12...

Page 680: ...46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Part No A420 2265 A420 2230 A420 2245 A420 2251 A420 2210 A007 2718 A007 2649 5443 2668 A007 2726 A420 2387 A420 5275 A420 5...

Page 681: ...6 PRINT BOARD PAPER BANK A420 August 31 89 14...

Page 682: ...August 31 89 Part No 1102 2113 1103 1730 1103 1731 1103 1732 1103 1734 1103 1735 1103 1736 1103 1749 1208 1028 1401 0825 1402 0423 1604 1382 1606 0998 Description Connector 2P Connector 8P Connector...

Page 683: ...7 HARNESS LAYOUT A420 August 31 89 16...

Page 684: ...Description Q ty Per No Assembly 1 A420 5273 Vertical Transport Harness 1 2 A420 5276 Front Paper Bank Harness 1 3 A420 5274 Main Paper Bank Harness 1 4 A420 5275 Rear Paper Bank Harness 1 Index Part...

Page 685: ...8 VERTICAL TRANSPORT HARNESS A420 August 31 89 18...

Page 686: ...Description 1100 1159 1100 1172 1100 1239 1100 1249 1100 1327 1100 1328 1100 1342 1100 1345 1102 1326 1102 1402 1102 1524 1102 1786 1102 1922 1102 1969 1102 1974 Socket Mate N Lock Fastening Receptac...

Page 687: ...9 FRONT PAPER BANK HARNESS A420 August 31 89 20...

Page 688: ...1 112 113 August 31 89 Part No Description 1100 1159 Socket Mate N Lock 1100 1249 Receptacle Terminal 1100 1327 Contact 1100 1328 Contact 1102 1326 Connector 3P 1102 1396 Connector 2P 1102 1620 Connec...

Page 689: ...10 MAIN PAPER BANK HARNESS A420 August 31 89 22...

Page 690: ...No Description Q ty Per No Assembly 101 1100 0864 Housing AWG14 20 102 1100 1241 Socket Mate N Lock 103 1100 1264 Fastening Receptacle 104 1100 1327 Contact 105 1100 1340 Contact 106 1100 1343 Pin Co...

Page 691: ...11 REAR PAPER BANK HARNESS A420 August 31 89...

Page 692: ...rness Q ty Per Assembly 1 Index Part No Description Q ty Per No Assembly 101 1100 1249 Receptacle Terminal 102 1100 1327 Contact 103 1102 1620 Connector 3P 104 1102 1623 Receptacle Housing 7P 105 1102...

Page 693: ......

Page 694: ...4LANGUAGES 1 A420 4258 Decal Sheet 1 1 A420 4232 Decal E1 1 1 AA00 1053 Decal E1 1 2 AA00 1059 Decal E2 1 3 AA00 1060 Decal E3 1 4 AA00 1061 Decal E4 1 5 A420 8610 Installation Procedure English 1 5...

Page 695: ...PARTS INDEX...

Page 696: ...Upper Transport Guide 11 2 A420 2374 Right Paper Feed Guide 11 64 A420 2375 Lower Transport Drive Roller 11 63 A420 2377 Lower Transport Roller 11 65 30 Parts No Description Page and Index No A420 237...

Page 697: ...int Safety Switch 7 37 A420 3625 Paper Bank Door 7 35 A420 3635 Left Table Cover 7 16 A420 3645 Rear Cover Paper Bank 7 18 31 August 31 89 Parts No Description Page and Index No A420 3653 Guide Bracke...

Page 698: ...eparation Spring 11 59 AA06 3021 Paper Feed Separation Spring 13 69 AA13 2024 Spacer 1x6x10mm 11 72 AA13 2024 Spacer 1x6x10mm 13 30 AA13 2025 Spacer 1x8x12mm 11 74 AA13 2025 Spacer 1x8x12mm 5 35 AA14...

Page 699: ...07 2754 Bottom Plate Lever 13 77 A007 2756 Bushing Volume Sensor Shaft 11 29 A007 2756 Bushing Volume Sensor Shaft 13 29 A007 2757 Bushing Sector Gear 11 28 33 Parts No Description Page and Index No A...

Page 700: ...60W Philips Pan Head Screw M4x6 13 102 0314 0060W Philips Pan Head Screw M4x6 5 101 0314 0060W Philips Pan Head Screw M4x6 7 101 0314 0060W Philips Pan Head Screw M4x6 9 101 0314 0080W Philips Pan Hea...

Page 701: ...805 3291 Ball Bearing 8x16x5mm 13 116 0805 3291 Ball Bearing 8x16x5mm 13 32 0807 4116 Spacer M6 11 118 0807 4116 Spacer M6 5 112 0951 4060 Philips Screw With Flat Washer M4x6 7 110 Parts No Descriptio...

Page 702: ...01 1102 2481 Connector 32P 23 111 1102 2481 Connector 32P 7 111 1102 2482 Connector 19 116 1103 1730 Connector 8P 15 102 1103 1731 Connector 9P 15 103 1103 1732 Connector 10P 15 104 1103 1734 Connecto...

Page 703: ...RT21 A421...

Page 704: ...nit 3 1 Exterior and Drive Section A421 4 2 Tray Section A421 6 3 Tray Main Board A421 8 4 Harness Layout A421 10 5 Main DC Harness A421 12 6 AC Harness A421 14 7 Tray DC Harness A421 16 8 Decal A421...

Page 705: ...LOCATION OF UNIT August 31 89 3...

Page 706: ...1 EXTERIOR AND DRIVE SECTION A421 August 31 89 4...

Page 707: ...Part No Description Q ty Per No Assembly 101 0313 0140W Philips Pan Head Screw M3x14 102 0314 0040W Philips Pan Head Screw M4x4 103 0314 0060W Philips Pan Head Screw M4x6 104 0314 0080W Philips Pan He...

Page 708: ...6...

Page 709: ...24 Tape 2 29 A403 1183 Paper Detect Shaft 1 30 AA06 0028 Spring 2 31 A421 2545 Size Post Rack 1 32 A403 1186 Support Bracket 1 33 A421 2510 Rear Paper Size Decal 1 34 A403 1143 Front Wire Tightener 1...

Page 710: ...3 TRAY MAIN BOARD A421 August 31 89 8...

Page 711: ...ransistor 2SA1015 Y 1401 0825 Diode 1SS176 1407 0520 IC HD74LS00 1407 0622 IC HD74LS10P 1407 0981 IC TD62503P 1407 2028 IC SN74LS06N 1408 0124 IC LM555CN 1408 0412 IC 7705CP 1604 0909 Capacitor 1 F 50...

Page 712: ...4 HARNESS LAYOUT A421 August 31 89 10...

Page 713: ...st 31 89 Index Part No Description Q ty Per No Assembly 1 A421 5340 Main DC Harness 1 2 A421 5300 AC Harness 115V 1 2 A421 5310 AC Harness 220V 1 3 A421 5330 Tray DC Harness 1 Index Part No Descriptio...

Page 714: ...5 MAIN DC HARNESS A421 August 31 89...

Page 715: ...minal 103 1100 1253 Pin Mate N Lock 104 1100 1327 Contact 105 1102 1506 Pin Housing Mate N Lock 10P 106 1102 1621 Receptacle Housing 3P 107 1102 1623 Receptacle Housing 7P 108 1102 1625 Receptacle Hou...

Page 716: ...6 AC HARNESS A421 August 31 89 14...

Page 717: ...Lock 104 1100 1247 Terminal 105 1102 0796 Connecting Sleeve 3 0mm 220V 106 1102 1404 Receptacle Housing 107 1102 1516 Connector 3P 108 1102 1815 Connector 3P 109 1102 1815 Connector 3P 110 1100 0885 F...

Page 718: ...7 TRAY DC HARNESS A421 August 31 89 16...

Page 719: ...107 108 109 110 111 Part No Description 1100 1192 Receptacle Housing 1100 1240 Socket Mate N Lock 1100 1249 Receptacle Terminal 1100 1327 Contact 1102 1404 Receptacle Housing 1102 1514 Connector 1P 11...

Page 720: ...8 DECAL A421 August 31 89 18...

Page 721: ...4 A421 2576 Decal Paper Size 1 5 A421 2575 Decal Operater Instruction 1 6 5403 4335 Decal Terminal 115V 1 7 5442 1372 Decal Power Source 220V 1 8 5446 8906 Decal English German 220V 1 9 5447 4980 Dec...

Page 722: ...PARTS INDEX...

Page 723: ...7 31 A421 2548 Side Post Grip 7 6 A421 2550 Size Post Rack 7 18 A421 2553 Size Post Rack Spring Plate 7 17 A421 2554 Side Post Grip 7 4 A421 2561 Tray Main Board Bracket 5 36 A421 2570 Bracket Cover P...

Page 724: ...1181 Drive Motor Bracket 5 9 A403 1182 Motor Bracket 5 50 A403 1183 Paper Detect Shaft 7 29 A403 1186 Support Bracket 7 32 A403 1187 Rear Support Plate 7 36 Parts No Description Page and Index No A403...

Page 725: ...1172 Fastening Receptacle 15 102 1100 1172 Fastening Receptacle 15 111 1100 1192 Receptacle Housing 17 101 1100 1238 Pin Mate N Lock 13 101 1100 1239 Pin Mate N Lock 15 112 1100 1240 Socket Mate N Loc...

Page 726: ...1015 Y 9 109 1401 0825 Diode 1SS176 9 110 1407 0520 IC HD74LS00 9 111 1407 0622 IC HD74LS10P 9 112 1407 0981 IC TD62503P 9 113 1407 2028 IC SN74LS06N 9 114 1408 0124 IC LM555CN 9 115 1408 0412 IC 7705...

Page 727: ......

Page 728: ...MR20 A952 1 Menu Reader A952 2 2 Decal and Document A952 4 Parts Index 8...

Page 729: ...1 MENU READER A952 August 31 89 2...

Page 730: ...ng Sheet Read Roller 1 12 A952 1171 Lower Transport Roller 1 13 A952 1172 Gear 62Z 1 14 A952 1173 Gear 46Z 1 15 A952 1174 Bushing 2 16 A952 1176 Motor Bracket 1 17 A952 1177 Motor Screw 2 18 A952 1203...

Page 731: ...2 DECAL AND DOCUMENT A952 August 31 89...

Page 732: ...2 DECAL AND DOCUMENT A952 Index No 2 2 Part No A952 1003 A952 2001 Description Indicator Decal English Indicator Decal Multi Q ty Per Assembly 1 1 Index Part No Description Q ty Per No Assembly...

Page 733: ...PARTS INDEX...

Page 734: ...1173 Gear 46Z 3 14 A952 1174 Bushing 3 15 A952 1176 Motor Bracket 3 16 A952 1177 Motor Screw 3 17 A952 1203 Lower Cover 3 18 A952 1204 Interface Harness 3 20 A952 1205 Grounding Wire 115V 3 21 A952 12...

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