Ricoh C211 Service Manual Download Page 361

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1.4 TABLE OF PERIODIC INSPECTION (EVERY 12 MONTHS)

Item/Location

Step

Inspection Standard

Original platen cover

Cleaning

Wipe off stains with a soft cloth dampened with
ethyl alcohol.

Exposure glass

Cleaning

Wipe off stains with a soft cloth dampened with
ethyl alcohol.

Fluorescent lamp

Cleaning

Wipe with a dry cloth.

Mirror/Sub mirror

Cleaning

Use a blower brush.

Platen roller

Cleaning

Wipe off paper powder with a cloth dampened
with water.

Paper feed roller

Cleaning

Wipe off paper powder with a cloth dampened
with water and wipe off ink with a cloth dampened
with ethyl alcohol.

Separation roller

Cleaning

Wipe off paper powder with a cloth dampened
with water and wipe off ink with a cloth dampened
with ethyl alcohol.

Sensors

Inspection
and cleaning

Check the performance of all the sensors.
Wipe off stains on the sensor with a dry cloth.

Master delivery rollers

Cleaning

Wipe off built up ink and paper powder on the
master delivery rollers using a cloth dampened
with ethyl alcohol.

Master delivery belts

Cleaning

Wipe off built up ink and paper powder on the
master delivery belts using a cloth dampened with
ethyl alcohol.

Second paper feed
rollers

Cleaning

Wipe off built up ink and paper powder on the
second feed rollers using a cloth dampened with
ethyl alcohol.

Press roller

Cleaning

Wipe off built up ink and paper powder on the
press roller using a cloth dampened with ethyl
alcohol.

Drum surface

Cleaning

Wipe off the ink, which is forced out from the
trailing edges of masters, and paper powder
using a cloth dampened with ethyl alcohol.

Master feed and
delivery

Inspection

The master should be properly fed and clamped
without the generation of skew, folds, etc. The
master should also be properly delivered without
jam.

Paper feed and delivery Inspection

Print a few sheets of paper to ensure that paper is
fed smoothly and delivered without the generation
of skew, folds, wrinkles, etc.

Original transport roller

Cleaning

Wipe off paper powder with a cloth dampened
with water.

Lubrication points

Lubrication

Lubricate the lubrication points as indicated in the
lubrication points list. Refer to section 4.1.

ADF

Pull-out roller

Cleaning

Wipe off paper powder with a cloth dampened
with water.

Original feed roller

Cleaning

Wipe off paper powder with a cloth dampened
with water.

Separation blade

Cleaning

Wipe off paper powder with a cloth dampened
with water.

4-3

C224

Summary of Contents for C211

Page 1: ...SERVICE MANUAL PN RCFM2105 C211 C212 C216 C224 RICOH GROUP COMPANIES...

Page 2: ......

Page 3: ...SERVICE MANUAL C211 C212 C216 C224 RICOH GROUP COMPANIES...

Page 4: ......

Page 5: ...C211 C212 C216 C224 SERVICE MANUAL PN RCFM 2105...

Page 6: ......

Page 7: ...tion Users of this manual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in...

Page 8: ......

Page 9: ...ODUCT CODE COMPANY GESTETNER RICOH SAVIN C211 5315 VT2130 C212 5330 VT2300 C216 5325 VT2105 C224 5327 VT2200 3200DNP DOCUMENTATION HISTORY REV NO DATE COMMENTS 4 95 Reprint 1 10 95 C224 Addition 2 8 9...

Page 10: ......

Page 11: ...addendum to the SS950 830 Service Manual Only those sections which are unique to the VT2000 Series have been included NOTE References are made throughout this manual to other models in the VT2000 seri...

Page 12: ......

Page 13: ...OVERALL MACHINE INFORMATION...

Page 14: ...pacity Power source Desk top Digital Full automatic one drum stencil system Sheet Maximum 307 mm x 432 mm 12 0 x 17 0 LT version 100 40 93 Yo 75 XO 64 YO Line Photo Drum unit replacement system Roll m...

Page 15: ...pressure Paper delivery 110 120 V version 430 W 110 1 20 V version 220 4 lb Optional table 57 3 lb When stored 29 0 x 23 9 x 22 4 When set up 50 4 x 23 9 x 25 9 Table only 25 2 x 22 4x 17 9 38 6 to 12...

Page 16: ...rint counter 7 digits Master counter 6 digits Supplies Priport Master VT S Thermal master 240 mm width Max run length 2000 prints Master roll 250 masters 1 roll Master length 480 mm 1 master Ink Color...

Page 17: ...2 GUIDE TO COMPONENTS AND THEIR FUNCTION Paper Feed Side 1 2 1 1 1 11 3 4 5 9 10 1 4...

Page 18: ...t these guides to position the originals correctly Place the originals on this table Use to open the original table unit to the left for master installation Use to adjust the contact pressure of the p...

Page 19: ...Paper Delivery Side 26 22 27 28 21 16 4 17 18 19 1 6...

Page 20: ...r The master paper is wrapped around this unit Set the ink cartridge in this holder Use to turn the power on or off Use to align the leading edge of small sized less than LT prints Use to align the le...

Page 21: ...stop the machine operation The machine will continue operation when the Print Start key or Master Making key is pressed Press to cancel all previously entered settings and modes Press to make a master...

Page 22: ...iginals Key 20 Monitors Press to adjust the rotation speed of the machine according to the type of image and printing paper Use to automatically process masters and make prints Press to make prints th...

Page 23: ...and make prints Press to reduce the image Press to shift the image forwards or backwards on the print paper Press to enter the number of prints Displays the number of prints entered While printing it...

Page 24: ...ress to change the number set in the counter This key can be used only after the machine stops operation Press to adjust the rotation speed of the machine according to the type of image and printing p...

Page 25: ...nal and send it to the thermal head to make holes on the surface of the master and then set the master around the drum 4 Paper Feeding Send paper to the drum section by using center separation system...

Page 26: ...uorescent Lamp Stabilizer 17 Left Cutter Switch 6 Right Cutter Switch 18 Master Buckle Sensor 7 Power Supply PCB 19 Master Eject Motor 8 Thermal Head Drive Control PCB 20 Master Eject Solenoid 9 Therm...

Page 27: ...Eject Unit Safety Switch Image Shift Motor Reverse Roller Solenoid Encoder 1st Drum Position Sensor 2nd Drum Position Sensor 35 36 37 38 39 40 41 42 Paper Feed Solenoid Paper Table Drive Motor Drum Ro...

Page 28: ...ocessing PCB 56 Drum Lock Solenoid 57 Paper End Sensor 58 Paper Table Safety Switch 59 Paper Table Lower Limit Sensor 60 Printing Pressure Sensor 2 61 64 63 61 Copy Counter 62 Master Counter 63 Interl...

Page 29: ...he drum 67 Vacuum Motor Provides suction so paper is held firmly F 5 on the transport belt Solenoids 3 Original Pressure Solenoid Presses the original pressure plate A 4 down on the originals VT2300 2...

Page 30: ...rrectly or not 49 Drum Rotation Switch Informs the CPU to rotate the main A 6 motor at 10 rpm 50 Front Door Safety Switch Checks whether the Front Door is set F 4 correctly or not 51 Drum Safety Switc...

Page 31: ...Paper Size Detection Detects the size of the paper set on the E 5 Sensor 2 paper table VT2300 2500 only 14 Paper Size Detection Detects the size of the paper set on the E 5 Sensor 1 paper table VT230...

Page 32: ...ical signal 44 A D Conversion PCB Converts the analog signal into the B 3 digital signal 48 Operation Panel Controls the LED performance and A 8 monitors the key operation 53 Main Control PCB Controls...

Page 33: ...oller 2300 2500 Separation Blade 2300 2500 Original Feed Roller 2300 2500 1st Original Transport Roller Exposure Grass 2nd Original Transport Roller Fluorescent Lamp Original Exit Tray 21 Mirror 22 Ma...

Page 34: ...DETAILED SECTION DESCRIPTION...

Page 35: ...pper original transpoti rollers F contact the first and second lower original transport rollers due to pressure from the springs G The rollers rotate and the original is fed When the actuator H is pre...

Page 36: ...When the 2nd original sensor detects the original the original transport motor starts rotating One original is fed and when the original registration sensor detects the original the original transport...

Page 37: ...l I P I ADF Safety WV I 1 9 J m m m m Image A D Processing Conversion P C B P C B N603 1 CN601 1 N603 4 N603 2 ND CN601 1 N603 3 CN601 2 CN601 27J CN601 l E CN601 1 CN601 1 F CN601 2 CN601 2 N604 24V...

Page 38: ...07 6 rotating the voltage of CN607 6 is OV Original When the original pressure Pressure SOL VT2300 VT2500 o CN607 2 271 Ov solenoid is energized the voltage of CN607 2 is OV Original 7 5v 4 4 s When t...

Page 39: ...2B SH RS 0s OD Ss Is IG Final Clock Phase Final Clock Phase Shift Gate Reset Gate 1 2 Output Transistor source Output Transistor Drain Sub straight Ground Input Source Test Pin Input Gate Test Pin Thi...

Page 40: ...Shift Gate The storage electrode charge in the exposure section is transmitted to the shift register by the shift gate pulse lE 2E Clock Phase 1 This is the transmission clock for analog shift registe...

Page 41: ...density can be changed by the printing density switch when in the line mode This switch changes the threshold level to 47 67 or 73 of the white level The selected threshold level enters port VL while...

Page 42: ...ack level reference according to the density signals from CN 601 24 and CN 601 25 The A D converter converts the analog input signal to a 4 bit digital signal using both the white reference level l H...

Page 43: ...als Photomode Selector changes the threshold level of VH White level reference and VL Black level reference according to the density signals from CN 601 24 and CN 601 25 The A D converter converts the...

Page 44: ...original transportation speed according to the enlargement ratio 1 6 1 Main Scanning Enlargement When the magnification command is sent from the main mntrol board CN402 19 20 21 the timing signal gene...

Page 45: ...mode the 5th 17 pixels This is repeated each 10th and 14th pixels are doubled to produce cycle lzzzl Added Data 1 2 3 45 6 78910111213141516 17 12131415 f1617 18 19 l10 0fllll12113114 21 I 9P 4 v f I...

Page 46: ...to produce 31 pixels This is repeated each cycle Izzl Added Data 1 2 3 4 5 6 7 8 9 10111213141516171819202122232425262728293031 v Fu l zell 121314151617181911011111211311 w r m I I 1 1 I I I I I I I 4...

Page 47: ...riginal transportation speed When the enlargement signal is sent from the main control board the frequency of the pulses from the pulse generator decreases The pulse length increases The drive pulse g...

Page 48: ...or is activated Sensor I CNI04 31 CNI 04 31 becomes 5V Reverse Roller 2TI Ov When the solenoid is turned on Solenoid o CN1 02 6 CNI 02 6 becomes OV Master Feed 27J OV When the solenoid is turned on Cl...

Page 49: ...tor o Cutter Motor o J Roller SOL 00 VT2 30 VT2150 Main Control PCB Description CN No Level When the sensor is activated CN104 17 Ov 1 CN1 04 17 becomes 5V When the solenoid is turned on CN104 23 2X1...

Page 50: ...e is 0 2v o 4v at CNI 04 37 and 4V at TP104 M DLV Master Box Detec v 5m When the master box switch turns on the 104 24 w voltage at CNI 04 24 is OV ion Full Master Detec 7 6 5 When the full master det...

Page 51: ...ltage at CN 104 24 is OV Master Box I 104 26 v 5 When the master box switch turns on the Detection voltage at CNI 04 26 is OV Full Master 7 5v d b 5m i 104 27 When the full master detection switch tur...

Page 52: ...mined by sensor ON OFF states as shown below A4 Version 1 Paper Size Sensor Master Making Master Making Length in Paper Size Length in Combine 2 Originals Mode SN1 SN2 SN3 Normal Mode More than 100 Le...

Page 53: ...he sensor the Height Sensor I 104 25 JIJIJl_ voltage at CN1 04 25 is 7 5 V pulse Paper End Sensor 5 When paper is present the voltage at I CN104 21 is 5 0 V pulse Paper Size When paper is present the...

Page 54: ...0 Signal Name 1 0 Main Control PCB Description CN No Level paper Feed When the solenoid turns on the voltage at Solenoid o 102 31 2W1 Ov CN102 31 IsOV Paper Table 7 5v 5m When the actuator is out of t...

Page 55: ...l Name 1 0 Main Control PCB CN No Level 1st Paper Exit 7 5v 5m Sensor I CNI02 32 J1JlIlZ 2nd Paper Exit 7 5v 5 m Sensor I CN1 04 38 m Relay Blower o CNI02 10 27 OV CN304 I CN304 2 CN304 3 o Air Knife...

Page 56: ...on the main motor starts rotating At the same time the air knife motor and the vacuum fan also turn on and stay on until the first drum position sensor turns on 4 times When the Print Start key is pr...

Page 57: ...KEY The Reduce Enlarge key can be used when the machine stops The reproduction ratio changes as shown below A4 version LT version SKIP PAPER 71 Yo 82Yo 93Yo l 15Yo 122Yo 141 0 64 Yo 75 40 93 40 I 15Yo...

Page 58: ...Size Length mode 100 or 93 or A4 B5 A5 B6 A6 more less Sideways Sideways f A5 sideways 172mm 203 1 mm x x 71 82 100 B5 lengthwise 247mm 251 3 mm x 71 82 100 122 A4 lengthwise 287mm 291 1 mm 71 82 40...

Page 59: ...ng key and the Speed key J Only one trial printing sheet is fed out when just the Master Making key is pressed CLEAR MODES KEY The Clear Modes key can be used after the machine stops All previously en...

Page 60: ...blinks Master Eject Sensor F Master Buckle Sensor C 2nd Original Sensor A Original Registration Sensor A lst 2nd Paper Exit Sensor G Printing Pressure Sensor E 2 9 MAIN MOTOR SOFT START The main moto...

Page 61: ...3 DIFFERENCES BETWEEN SS900 SERIES AND VT 2000 SERIES 2 27...

Page 62: ...roller Paper SS900 series cam VT2000 series cam 8 Feed Roller Cam Oc o 0 e 0 A o 0 0 0 The second feed cam has been modified slightly as shown to reduce the speed of the second feed roller to 40 that...

Page 63: ...2 29...

Page 64: ...ing Step 4 100 sheets rein 105 sheets rein 13 Speed Step 5 120 sheets rein 120 sheets rein When the Master Making key is pressed the print speed gradually increases until it reaches the set speed Tria...

Page 65: ...er spool holder B has been changed as follows SS900 series 50 B A 2000 series I I NOTE The VT21 30 2150 spool is the same diameter as the SS900 spool however the type 900 master is too wide to fit on...

Page 66: ...2 32...

Page 67: ...s improves the outer portion of the copy image The outer drum screen consists of two tetron screens C that reduce ink set off c The diameter of the left drum lock pin D and the right drum lock pin E i...

Page 68: ......

Page 69: ...No 22 Item Platen Roller Remarks The platen roller A has been changed to an electrically conductive type to prevent the master from wrapping around the platen roller A n 2 35...

Page 70: ...INSTALLATION...

Page 71: ...eatly affect the performance of a machine 1 1 OPTIMUM ENVIRONMENTAL CONDITION Temperature 10 to 30 C 50 to 86 F Humidity 20 to 90 RH Well ventilated and wide room Minimum ventilation air turnover 3 ti...

Page 72: ...with corrosive gases 1 3 GROUND F 4 Be sure to ground the machine Locations directly exposed to cool air from an air conditioner or to reflected hear from a space heater Sudden temperature changes fr...

Page 73: ...onnec me power cora 10 a power source a 11OV 60 Hz More than 6 OA b 120V 60 Hz More than 5 5A Make sure the outlet the plug is firmly inserted in Avoid multiwiring Voltage must not fluctuate more than...

Page 74: ...ACCESS TO MACHINE Place the machine near a power source providing clearance as shown below Paper Delivery Table JI 1 I 1 Paper Feed Table I 4 0 24 0 More than 27 6 More than 50 4 More than 4 23 7 23 7...

Page 75: ...low 0 0 1 Right Tray Bracket 0 1 Left Tray Bracket 000 1 Fixing Screws 0 00 0 00 Master Spools 0 Thermal Head Cleaner Operating Instructions USA and Asia Version Only Operating Guide USA and Asia Vers...

Page 76: ...ocations shown in the above figure 3 Mount the machine on the optional table 2 screws packed with table 4 Remove the tape and string securing the covers and units as shown above a Open the paper feed...

Page 77: ...e drum unit Remove the protective sheet from the master clamper Reinstall the drum unit in the machine 6 Install the original exit tray B a Hook the right and left tray brackets on the stepped screws...

Page 78: ...e printing paper size using the scale on the table 8 Installing the Master Roll Type VT M am b c d e While lifting upon the release lever slide the scanner unit to the left Attach a spool to each end...

Page 79: ...key b If blinks on the operation panel press the Reset key Test Printing a b c d e Adjust the original guide to match the original size Set the original face down Input the desired number of prints wi...

Page 80: ...4 5 6 7 8 9 Original Exit Tray 0 0 1 Right Tray Bracket 1 Left Tray Bracket 1 Fixing Screws 0 2 Master Spools 1 1 9 99 199999 nmmmn9 9 ma 2 Thermal Head Cleaner 0 1 Operating Instructions USA and Asi...

Page 81: ...Remove the tape and string securing the covers and units as shown on the right a Open the paper feed tray Then remove the cushion plate A from the paper feed roller section b Open the master delivery...

Page 82: ...drum unit Remove the protective sheet from the master clamper Reinstall the drum unit in the machine 5 Install the original exit tray B a Hook the right and left tray brackets on the stepped screws b...

Page 83: ...e printing paper size using the scale on the table 8 Installing the Master Roll Type VT S a b c d e f 9 h While lifting upon the release lever slide the scanner unit to the left Attach a spool to each...

Page 84: ...ting a b c d e Adjust the original guide to match the original size Set the original face down Input the desire number of prints with the number keys and press the Master Making key NOTE With a new ma...

Page 85: ...HECK Check the quantity and following list condition of the accessories in the box according to the only 1 Screw M4 For models VT21 00 21 30 2150 2300 2500 2 Hexagon Nut M4 For models VT21 00 21 30 21...

Page 86: ...essory Cut the Ty wrap B binding the tape marker harness to the main harness then insert the connector in the connector bracket as shown in the illustration c Reinstall the rear cover Tape Marker 5 In...

Page 87: ...ody and install the connector cover C using one of rear cover fixing screws A B c Open the tape marker cover D and i stall one roll of tape accessory Then insert the leading edge of the tape into Pres...

Page 88: ...he drum case and the ink holder The seal must be the same color as the ink in use Remove the drum unit a b Leave the master wrapped around the dust and drying Keep the removed drum unit in the drum ca...

Page 89: ...L D at 1 11 the number keys and press the Master Making key NOTE With a new drum the master paper misfeed indicator F blinks because there is no master yet on the drum Press the Reset key then press t...

Page 90: ...SERVICE TABLES...

Page 91: ...yearly Grease Second feed sector gear yearly Grease I I Edge of each cam yearly Grease Master pressure plate groove yearly Grease Type of Oil and Grease Oil Motor Oil SAE No 20 Grease Shell Albania No...

Page 92: ...aning Wipe off the ink which is forced out from trail edge of a master and paper powder using cloth dampened with ethyl alcohol Master feed and inspection Master should be properly fed and clamped del...

Page 93: ...h dam ened with ethvl alcohol Sensors Master delivery rollers inspection Check the performance of all the sensors and Wipe off stains on the sensor with dry cloth cleaning cleaning Wipe off the built...

Page 94: ...ation E 01 E 02 E 03 E 04 Trouble Malfunction in cutter section The cutter motor does not reach both right and left cutter position detecting switches within 2 seconds Malfunction in the paper table d...

Page 95: ...ect if this occurs the main motor turns off This prevents any further damage its components or fuse failure E07 Malfunction in the program ROM defective PROM When using 1 0 check mode E07 lights up if...

Page 96: ...the drum Normal ON I8 DPSI 02 6 Paper Size Detection Selects the paper size ON LT version OFF A4 version Selects the 1 0 Check mode access procedure ON Europe Asia version OFF US version 9 DPSI 02 7 1...

Page 97: ...Head Voltage Adjustment t6V 9 VR 204 Power Supply VCC 5V Line Voltage Adjustment 10 VR 901 Ink Detectin 2 4 VT2300 VT2500 DIP SW on the image processing PCB NO DIP SW 1 DPS400 I 2 DPS400 2 3 DPS400 3...

Page 98: ...PSI 00 4 Not Used 5 DPSIOO 5 Main Motor Speed Turn onto adjust the main motor speed 6 DPSI 00 6 Adjustment using VRI 00 Normal OFF 7 DPSIOI I Cover Open Turn onto disable all cover safety switch funct...

Page 99: ...it Detection Adjustment 4 VR 201 Power Supply Thermal Head Voltage Adjustment 16V 5 VR 203 Power Supply Adjust the VCC 5V Line Voltaqe 6 VR 901 Ink Detecting Ink Detectinq Adjustment 7 VR 600 A D Conv...

Page 100: ...rs or 1 200 000 prints Paper Feed Paper feed rubber side plate 1 200 000 prints Unit Paper feed roller 6 months or 300 000 prints Upper Separation roller 1 year or 600 000 prints Separation Plate 1 ye...

Page 101: ...aster eject motor Turn the eject rollers 0018 0 Turns on the master eject motor Pressure plate up down 0019 0 Turns on the cutter motor Moves it from front to rear 0020 0 Turns on the cutter motor Mov...

Page 102: ...SN Paper Size 3 Indicator lights when sensor ON Indicator lights when switch ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator lights when se...

Page 103: ...he eject rollers 0018 0 Turns on the master eject motor Pressure plate up down 0019 0 Turns on the cutter motor Moves it from front to rear 0020 0 Turns on the cutter motor Moves it from rear to front...

Page 104: ...Rotation SW Master Manual Cut Indicator lights when sensor ON Indicator lights when switch ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator...

Page 105: ...ed Test Pattern Image Test Pattern in Test Pattern in Test Pattern Image Line Mode Photo Mode Em VT2300 VT2500 only Fhroresctm Lamp Cco m Commrsiorl Image Processing PCB EiERszi EEizl EiiEEl This test...

Page 106: ...VT2100 VT21 30 VT2150 only 4 The following Test Pattern is made in both Line and Photo mode i e it does not need to be selected Test Pattern in Line Mode Photo Mode 5 Set the original on the original...

Page 107: ...Key and the Reset Key tiw 1 3 Press the Make up Key 4 Press the 8 key 8 is Turn on the power switch while pressing these keys Fn is displayed in the counter displayed in the counter Clear Mc E c 41516...

Page 108: ...pencil is low density and thin therefore the designated area is not recognized as a closed loop even if the line on the command sheet is a closed loop Therefore the designated area can not be memoriz...

Page 109: ...0 0 Color rd bl gn br o 0 0 0 0 0 0 VT Black 800 x x x x x Color Color Drum Drums o 0 0 0 A 6 A 7 A 7 Color Drum Type 905 A 9 A 9 A 9 A 9 o 0 0 Color Drum VT2000 M A I1 A II A II A I1 o 0 0 Color Drum...

Page 110: ...0 A 5 Color rd bl gn br o 0 0 0 0 0 VT Black 800 x x x x x o olor Color Drum 3rums A 8 x x A 8 A 8 x Color Drum Type 905 A IO x A IO A IO Color Drum VT2000 M o x x o 0 x Color Drum VT2000 LG x o x x...

Page 111: ...e drum cannot be used used unless the black seal B P N C2074550 is a xedTo t e screen edge as shown The drum lock function cannot be used The drum cannot be used unless the black seal B P N C2074550 i...

Page 112: ...REPLACEMENT AND ADJUSTMENT...

Page 113: ...t cover 2 screws Slide the scanner unit to the left B Front cover 6 screws Remove master feed unit cover A to remove upper right screw Open the front door to remove the front screws C Rear cover 6 scr...

Page 114: ...rear original table frames See page 5 1 1 Original table 6 screws c Remove front and rear original table frames G to remove the original table NOTE When installing the original table make sure both or...

Page 115: ...belt A Make sure that the belt deflects 2 to 3 mm If not loosen the mounting screws B of the original feed motor C and adjust belt tension by moving the original feed motor Using a tension gauge appl...

Page 116: ...the stopper A Remove the platen plate B 2 screws Remove the original guide C 4 screws Remove the ADF unit cover D 5 screws Unhook the both hook springs E Remove the separation guide plate F 4 screws A...

Page 117: ...er the front and rear ends of the transport roller B Close the scanner unit Confirm that the strips of paper can be pulled out at both ends of the roller with the same amount of force If the pressure...

Page 118: ...MENT B B 1 Slide the scanner unit to the left 2 Open the ADF unit A 3 Remove the front and rear fluorescent lamp covers 2 screws each 4 Remove both the exposure glass leaf springs B 5 Carefully remove...

Page 119: ...o the left Remove the front fluorescent lamp cover 2 screws Remove the front fluorescent lamp holder A 2 screws Disconnect the 4P heater connector B Carefully remove the fluorescent lamp C so that it...

Page 120: ...e stopper B VT2300 VT2500 only Remove the guide plate C 4 screws Disconnect the original registration sensor connector D Remove the sensor with the securing pIate E 2 screws Remove the original regist...

Page 121: ...plate B 2 screws 3 Remove the original guide C 4 screws 4 Remove the ADF unit cover D 5 screws 5 Unhook the both hook springs E 6 Remove the separation guide plate F 4 screws 7 Remove the separation...

Page 122: ...e E rings at the both end of the original feed roller shaft B 4 Remove the ADF drive gear C and bushing D 5 Remove the original feed roller assembly E 6 Remove the stopper F Allen screw 7 Replace the...

Page 123: ...adjusted the items listed in the top row must also be adjusted Black Scan Reading eduction Adjustment Items Level White Start Focus VT2300 Level hading on Position of MTF Ratio VT2500 Main Scan Moire...

Page 124: ...P 603 Black Level TP 600 Standard Voltage GND TP 602 GND TP 604 VT2100 VT21 30 VT2150 I The trigger terminal is TP 603 3 Turn on the power switch while holding down the Print Start key Stop key and Cl...

Page 125: ...the CCD output 1 2 3 4 conversion amplification board is the same as the standard black level 1 4 v Close the scanner unit Press the Print Start key to turn on the fluorescent lamp Confirm that the b...

Page 126: ...aracteristics at both lamp ends and aberrations within the lens section 1 2 30 4 5 Close the scanner unit A Press the Print Start key to turn on the fluorescent lamp Confirm that the above white level...

Page 127: ...d 16 mm away from the edge of the lower original guide plate as shown 2 Press the Print Start key to turn on the fluorescent lamp and confirm that the waveform is similar to the above illustration 3 I...

Page 128: ...that the center line located at the leading edge of the test chart is positioned above the original leading edge sensor actuator B Close the scanner unit B Press the Print Start key to turn on the flu...

Page 129: ...he CCD and the lens 1 Position the test chati so that the 8 lines mm section on the test chart can be read 2 Press the Print Start key to turn on the fluorescent lamp 3 Confirm that the wave form is s...

Page 130: ...containing 8 lines mm on the test chart can be read See page 5 17 2 Press the Print Start key to turn on the fluorescent lamp 3 At the same time confirm that the waveform is similar to the above illus...

Page 131: ...t chart is not copied 1 Position the test chart so that the background area white area of the test 2 3 chart can be read Press the Print Start key to turn on the fluorescent lamp Adjust VR 600 forVT21...

Page 132: ...rints of the test chart Make sure that the image length is 100 f 0 5 40 by comparing the prints with the test chart If the prints are not within specification open the front cover of the machine and a...

Page 133: ...o shift the position to the maximum backward position 2 position After that press Image Shifting key to shift the position to the center when the O position LED lights Make sure that it is possible to...

Page 134: ...adually turn the shaft of the encoder B in the O position direction and stop it as soon as the O position LED lights 8 In the above condition set the encoder and tighten the allen screw F to mount the...

Page 135: ...ermal head Disconnect CN 504 A of the power supply PCB Place the master between the platen roller and the thermal head to protect the thermal head Access 1 0 check mode See page 4 1 1 Enter O in the m...

Page 136: ...tension gauge apply a 11O gram load to the center of the belt A Make sure that the belt deflects 1 2 to 1 8 mm If incorrect adjust the belt tension by raising or lowering the master feed motor B Feed...

Page 137: ...unit 2 screws Remove the cutter unit cover 4 screws After moving the cutter slider A fully to the left make sure that the left cutter switch B is turned on and that the switch stroke C is 0 1 to 0 5...

Page 138: ...o ensure proper operation of the reverse roller clutch 1 Turn off the main switch 2 Remove the master feed unit 3 Adjust the solenoid A position so that there is 0 5 to 1 mm clearance between the stop...

Page 139: ...emove the cutter unit B 2 screws 5 Remove the cutter unit cover C 4 screws 6 Remove the lower cutter cover 2 screws 7 Remove the cutter D 1 nut NOTE When reassembling move the cutter motor to the home...

Page 140: ...main switch Slide the scanner unit to the left Remove the master roll Remove the cutter unit A 2 screws Disconnect the buckle sensor connector B Remove the buckle sensor C together with the bracket D...

Page 141: ...sconnect the thermal head connectors C Remove the thermal head D 2 screws After installing the thermal head adjust the thermal head voltage See page 5 23 NOTE The thermal head type being used on the V...

Page 142: ...REPLACEMENT 1 2 3 4 5 Turn off the main switch Remove the master feed unit from the machine Remove the bottom plate A of the master feed unit Disconnect the 5 mnnectors a to e Remove the thermal head...

Page 143: ...art key to turn on the master eject solenoid Confirm that the lower first eject rollers A are touched to the drum surface and also confirm that they are separated from the drum when the master eject s...

Page 144: ...rn the gear A and position the pressure plate B at the maximum height Confirm that the distance between the switch C and lever D is 0 1 to 0 5 mm when the lever edge E is positioned in the ditch on th...

Page 145: ...unit 3 screws Turn the gear A and position the pressure plate at its lowest position Then turn the gear further so that the arm B turns on the full master detecting switch C Confirm that the distance...

Page 146: ...original 2 Insert the above master A between the upper and the lower rollers with the master film side up and position the solid lack area under the sensor 3 Confirm that the voltage between TPI 04 M...

Page 147: ...D 5 35...

Page 148: ...MASTER EJECT UNIT REPLACEMENT 1 2 3 4 5 F unit cover A 2 screws Turn off the main switch Remove the master eject Dismnnect the connector B Pull out the shaft C Carefully remove the master eject unit 5...

Page 149: ...upper shaft B 2 E rings 4 Remove the lower shaft C 2 E rings 5 Remove the gear D 1 E ring 6 Remove the gear E 1 Allen Screw 7 Remove the gear F 1 E ring 8 Remove the E rings G to pull out both upper...

Page 150: ...paper table is opened 2 3 4 and that the safety switch turns on when the paper table is closed Also make sure that the distance between the actuator B and the safety switch A is 0 3 mm to 0 5 mm when...

Page 151: ...rt key to raise the paper table After the paper table stops insert a scale into the slot at the end of the paper table Make sure that the distance between the lower stay A and the upper face of the ta...

Page 152: ...s to 56 Ibs step I 1 Loosen the screw A securing the lower adjusting plate B NOTE When loosing the screw hold position for fine adjustment the lower adjusting plate in the original 2 Adjust the paper...

Page 153: ...it Align the lower adjusting plate notch with the center notch of the link D and tighten the screw E Hook a tension gauge 500 gram range to the paper feed roller shaft F and insert a test sheet betwee...

Page 154: ...djust the separation plate pressure by turning the adjusting screw D NOTE Position the minus groove on the screw head vertically or horizontally Otherwise vibration may cause the SC W to turn 2 After...

Page 155: ...inkles Make sure that the distance between the lower guide plate A and the lower second feed roller B is O to 0 1 mm as shown If incorrect remove both front and rear covers and loosen the screws C on...

Page 156: ...lockwise so that the upper second feed roller A contacts the lower second feed roller 3 Make sure that the clearance between the bushing B and the bushing supporter C is 0 05 to 0 1 mm as shown 4 If i...

Page 157: ...unter Press the Print Start key to raise the paper table to the correct position Turn on the paper feed solenoid A manually Then turn the rollers counterclockwise by rotating the shaft B with a spanne...

Page 158: ...at the clearance between the sector pin B and the sector stopper C is 0 1 to 0 3 mm after turning the sector gear D fully clockwise If the clearance is incorrect loosen the Allen screws E and adjust t...

Page 159: ...s off 1 Remove the rear cover of the machine 2 Gradually turn the drum rotating shaft A counterclockwise with a spanner 10 mm 3 After turning the sector gear B fully counterclockwise make sure that th...

Page 160: ...ess the Print Start key to raise the paper table to the correct position Turn on the paper feed solenoid and gradually turn the drum rotation shaft to feed paper by rotating the drum rotation shaft A...

Page 161: ...the paper table to the correct position Set the Image Shifting indicator at O position and turn the drum to the home position for drum replacement Set a protractor on the image shifting shaft A Posit...

Page 162: ...7 12 PAPER FEED ROLLER REPLACEMENT B I A c D 1 Remove the left clamper A 2 Remove the left bushing B 3 Remove the paper feed roller shaft C 4 Remove the 2 paper feed rollers D 5 50...

Page 163: ...7 13 PAPER FEED ROLLER UNIT REPLACEMENT 1 2 3 Remove 2 hexagon screws A Remove the clampers B Remove the upper paper feed roller unit from the machine by sliding the shaft to rear 5 51...

Page 164: ...UPPER SEPARATION ROLLER REPLACEMENT 1 Remove the paper feed roller unit from the machine See page 5 51 2 Remove the bushing A 3 Remove the paper guide disks B 4 Remove the upper separation roller C 5...

Page 165: ...aration Roller 1 Remove the paper feed roller unit from the machine See page 5 51 2 Remove the front plate C of the paper feed section 4 screws Lift up then pull out horizontally 3 Remove the springs...

Page 166: ...turn the drum rotation shaft counterclockwise to position the bearing of the pressure release arm A on the top of the pressure cam B Make sure that the clearance between the paper detecting arm C and...

Page 167: ...e Using a spanner 1O mm turn the drum rotation shaft counterclockwise and position the bearing of the pressure release arm A on top of the pressure cam B While holding this condition make sure that th...

Page 168: ...ion Set the Image Shifting indicator at O position and turn the drum to the home position for drum replacement Set a protractor on the image shifting shaft A Position the origin of the protractor at t...

Page 169: ...TMENT Purpose To make better print results without decreasing the run length 1 Remove the rear cover of the machine 2 Adjust the clearance A to be 5 mm forVT2100 VT2300 VT2500 1O mm for VT2130 VT21 50...

Page 170: ...detecting arm a spanner 1 O mm gradually turn the drum rotation shaft counter clockwise to position the bearing A of the pressure release arm on the top of the pressure cam B Manually press in the plu...

Page 171: ...BJ 1 Remove a screw A 2 Remove the holding plate B 3 Remove the pressure roller C 4 Remove both right and left bearings D 2 E rings 5 59...

Page 172: ...1 Remove the rear cover of the machine 2 Apply a 1000 gram load using a tension gauge to the center of the main drive belt A Make sure that the belt deflects 1 5 mm 3 If incorrect remove the drum uni...

Page 173: ...ation sensor A is positioned so that the pulse disk B is inserted into the sensor by 8 1 mm as shown above If not loosen the screw C securing the sensor bracket and adjust the sensor bracket position...

Page 174: ...et key while pressing the O key and make sure that the drum rotation speed is 120 10 rotations minute VT2100 VT2130 VT21 50 Only 3 If not remove the front cover of the machine and turn on DIP SW 100 6...

Page 175: ...pulled out 1 Press the Drum Rotation button to stop the drum at the home position for drum replacement 2 Make sure that the distance between the center of the drum lock A and the center of the drum s...

Page 176: ...e machine Access 1 0 check mode See page 4 1 1 Enter O in the memory display and 9 in the copy counter Press the Print Start key to turn on the master feed clamper solenoid A Make sure that the distan...

Page 177: ...er of the machine Access 1 0 check mode See page 4 1 1 Enter O in the nwmory display and 8 in the copy counter Press the Print Start key to turn on the master eject clamper solenoid A Make sure that t...

Page 178: ...clamper Remove the tetron screen and the metal screens from the drum unit Remove the ink around the ink roller A and the doctor roller B Make sure that the distance between the end of detecting pin C...

Page 179: ...or roller 5 Insert a 0 08 mm gap gauge between the doctor roller and the ink roller Then make sure that a 0 1 mm gauge can not penetrate the gap NOTE Check the gap at the right center and left positio...

Page 180: ...ove the tetron and the metal screens from the drum unit 3 Loosen the bolts A and the screws B that secure the ink roller unit to the drum shaft 4 Insert the drum gauge C in the holes in both side plat...

Page 181: ...turns on Remove the drum unit from the machine Remove the front cover of the drum unit Press in the solenoid plunger by hand and make sure that the distance between the stopper B and the clutch sleeve...

Page 182: ...unit in the machine Access 1 0 check mode See page 4 1 1 Enter O in the memory display and 34 in the copy counter Press the Print Start key to turn on the drum lock solenoid A Make sure that the drum...

Page 183: ...fO l V when no master k on the drum If the voltage is outside the specified range adjust VRI 03 B on the main control board C Place a master on the drum NOTE Make sure the master leading edge is clam...

Page 184: ...the G ND lead to TP I 2V Select the 5 microsecond range Install a drum with no ink or remove the ink cartridge and make prints until the Add Ink is displayed the ink detecting pin is not in contact w...

Page 185: ...T c 1 Remove the drum unit from the machine 2 Remove the 2 springs A 3 Remove the front screen plate B 2 screws 4 Remove the tetron screens C from the drum 5 Remove the front screen plate D and the re...

Page 186: ...f and on the main switch 2 Turn off the main switch and unplug the power supply cord 3 Remove the drum unit 4 Remove the rear cover 5 Remove the center support side plate A 5 screws 6 Remove the lower...

Page 187: ...he drive gear on the VT2300 and the 9 100 11 12 13 VT2500 because these models use a timing relay belt B Remove the relay gear assembly C Loosen the 2 hexagon bolts D and remove the pressure cam drive...

Page 188: ...drive belt position so that the hexagon bolt G can be seen through the hole in the lower support side plate when the drum drive gear H is at drum home position The notch cut in the plate 1 lines up wi...

Page 189: ...late the feed cams and the rear side plate Confirm that the center of the slot G in the second feed cam is aligned with the lower side of the bearing shaft H NOTE Push down lightly on the second feed...

Page 190: ...r wrap occurs 1 Remove the front cover from the machine 2 Place a sheet of 20 lb paper 30 mm above the first paper exit sensor A and make sure that VRI 05 B for VT2300 VT2500 VRl 02 for VT2100 VT21 30...

Page 191: ...nit is closed LEDI 04 A for VT2300 VT2500 LEDI 01 for VT2100 VT2130 VT21 50 is OFF b When the shelter plate is installed and the master eject unit is closed LEDI 04 A for VT2300 VT2500 LEDI 01 for VT2...

Page 192: ...enoids Using a spanner 1O mm gradually rotate the drum rotation shaft counterclockwise to move the exit pawl A to the drum Make sure that the clearance between the drum and the exit pawl is 0 3 to 0 5...

Page 193: ...ise the paper table to the correct position Manually turn on the paper feed and the printing pressure solenoids Using a spanner 1O mm gradually rotate the drum rotation shaft counterclockwise at a con...

Page 194: ...10 5 DELlVERY TABLE REPLACEMENT 1 2 3 4 Open the delivery table Remove the leaf spring A for GND located under the table 1 screw Remove the stoppers B 2 screws each Remove the delivery table 5 82...

Page 195: ...th front and rear covers of the machine 2 Remove the antistatic brush bracket A 4 screws 3 Remove the harness clamp B 1 screw 4 Disconnect the sensor connectors C 5 Disconnect the vacuum motor connect...

Page 196: ...ews A securing the vacuum guide plate Remove the tension roller B 2 screws Remove the bearing C 1 E ring Disconnect the first paper exit sensor connector D Remove the delivery belts E Disconnect the s...

Page 197: ...10 8 VACUUM MOTOR REPLACEMENT B 1 2 3 4 Remove the vacuum unit See page 5 83 Turn the vacuum unit A over Loosen the 4 hexagon bolts B Remove the vacuum motor C 5 85...

Page 198: ...TAPE MARKER...

Page 199: ...9 8 Tape Feed Speed 3 9 s Tape Size Outside Diameter 3 1 or smaller Inside Diameter 0 8 or larger Width 0 67 to 0 71 Dimensions 6 1 W X 4 1 D X 2 4 H Weight 1 5 lb Power Source 24 VDC and 5 VDC from m...

Page 200: ...r C flexing the tape into a V shape This keeps the tape stiff as it is fed out After the tape has fed out the proper length the drive motor rotates in the opposite direction clockwise and the cutter D...

Page 201: ...terclockwise to feed tape However since a one way bearing is mounted in the cam drive gear B the cutter cam C does not rotate The drive motor starts rotating in the opposite direction 2 500 millisecon...

Page 202: ...When the manual cut switch A is pressed the timer starts counting and the drive motor starts feeding tape 2 500 milliseconds later the drive motor reverses to cut the tape If the manual switch is pres...

Page 203: ...ews tape dispenser cover B and the upper housing C 1 screw 1 tape dispensing assembly D 2 connectors cutter assembly E 2 screws 5 Replace the NOTE Make sure that the cutter moves smoothly by rotating...

Page 204: ...k the cutter spring A Remove the cam drive gear B 1 E ring Remove the pinch roller support bracket C 4 screws Remove the cutter home position sensor assembly D and replace the sensor 1 screw 1 connect...

Page 205: ...er main switches 2 Press the manual cut switch A NOTE Do not press the switch longer than 2 5 seconds 3 Measure the tape length If the tape is longer than 250 mm turn VR2 B counterclockwise If the tap...

Page 206: ...TROUBLESHOOTING...

Page 207: ...the Power Supply PCB No output reduction and image mode indicators are displayed 12 V CN503 4 on Machine functions are correct but the image is Power Supply PCB No output almost completely black When...

Page 208: ...he jam indicators Not interrupted F and blink and reset is impossible OFF condition When the master is being ejected the jam Interrupted indicators F and blink essure Plate ON condition The pressure p...

Page 209: ...tops and jam indicators G and blink OFF condition After one sheet of paper is printed the machine Paper does not stops and jam indicators B En and blink exist Second Paper Exit ON condition When the m...

Page 210: ...te ed Interrupted Master making When the Master Making key is pressed 1 After the new master is wrapped around the drum and one sheet of paper trial print is delivered the drum does not stop rotating...

Page 211: ...tion Always ON A4 Master making length is 172mm sensor 3 Paper B5 sideways detected LT Master making length is 8 1 HLT len hwlse A4 Master making length is 287mm OFF Paper A4 lengthwise not detected L...

Page 212: ...OFF ON OFF o ON ON OFF o OFF OFF ON o ON OFF ON o OFF ON ON o ON ON ON o L 1 version Paper Size Detection Sensor Image Length Master Making Length SN1 SN2 SN3 8 1 10 6 13 6 13 9 354mm OFF I OFF I OFF...

Page 213: ...tion circuit See page 5 72 Are drum screens clogged with dried ink Printer has not been used for a long time No L Yes Clean or replace the drum screens See page 5 73 Has the ink inside the drum separa...

Page 214: ...o knobs securing the platten roller and adjust the platten roller pressure evenly I Make prints in Test Pattern mode and check the image See page 4 17 I I Does the same problem still occur with the te...

Page 215: ...feed section adjusted to the cor rect tension L Yes No Adjust the belt tension See page 5 3 Are any of the pulleys and or gears in the original feed section loose L No Tighten the screws securing the...

Page 216: ...1 Are any of the pulleys and or gears in the original feed section loose IY es Tighten the screws securing the pulleys and or the gears 7 1o...

Page 217: ...Yes Replace the roller See page 5 50 i I Has the timing belt slipped off the paper feed roller pulley I No L Yes Put belt back on v Has the plunger of the paper feed solenoid been pulled out No I U Is...

Page 218: ...on the paper feed roller shaft slipping Paper is often not fed forward at high printing speeds L Yes Lightly sand the roller shaft surface with fine sandpaper increases the coefficient of friction and...

Page 219: ...s the one way clutch on the lower semnd feed roller shaft slip ping Paper jams frequently at high printing speeds L Yes Lightly sand the roller shaft surface with fine sandpaper increases the coeffici...

Page 220: ...nting pressure stopper and the stopper pin mrrect L No Adjust the clearance See page 5 58 I Is the printing pressure timing correct I 1 Adjust the timing See page 5 56 Is the paper detecting pin movin...

Page 221: ...ust the belt tension Is the one way clutch installed on the paper feed roller shaft slipping I I No L Yes Lightly sand the paper feed fine sandpaper and replace roller shaft with the one way clutch Is...

Page 222: ...Electrical Data...

Page 223: ...rt I t 1 1 1 AC DRIVE CIRCUIT I I 1 6 m 8 1 m...

Page 224: ...I 4 INK DETECTING CIRCUIT 1 1 I 4 lt Z go n 7 0 0 a 8 2...

Page 225: ...D A GND A GND A GNO A GND A GND A GND A GND A GND A Ss 801 2 801 4 I 2 0s 801 8 N C 0s I 0s2 ON C 801 8 t 4 92B 00 y 801 9 2 RS I RS2 8 801 10 A 2C elc L 7 1s IG Ss Ss 620 02E 4 801 16 10 dlD I E 13 8...

Page 226: ...VT2300 VT2500 PAPER SIZE DETECTION CIRCUIT EmimIl 1 m i i J PM m...

Page 227: ...TAPE MARKER CIRCUIT OPTION 8 5...

Page 228: ...Feed Switch has been added Addendum page 1 7 27 There have been changes made to the Operations Panel Addendum page 1 8 Three sensors and a circuit board have been added to detect paper size Addendum p...

Page 229: ...r Pl moves into the notch on the bottom of the cam located behind the gear C At this time the master eject motor A stops as the lower end of the lever Pl pushes the pressure plate position switch Q Th...

Page 230: ...is accesses 1 0 check mode LT version Turn on the power switch while holding down the Print Start key Stop key and Clear key This accesses i O check mode NOTE When the 1 0 check mode is accessed only...

Page 231: ...indicators A turn on when a switch or sensor that is being tested is actuated VT2300 VT2500 A Hdb15 m51E VT2100 VT21 30 VT21 50 l Lower Combhw 2 originals Qzl El b In output mode the component corres...

Page 232: ...C216 SERVICE MANUAL PN RCFM2105...

Page 233: ...UM CONNECTION MECHANISM 2 6 2 2 CIRCUIT 2 7 3 PAPER DELIVERY 2 8 3 1 EXIT PAWL AIR PUMP MECHANISM 2 8 INSTALLATION 1 INSTALLATION PROCEDURE 3 1 SERVICE TABLES 1 MAINTENANCE TABLE 4 1 1 1 TABLE OF SERV...

Page 234: ...MENT 1 OPTICS ADJUSTMENT 5 2 1 1 PREPARATION FOR ADJUSTMENT 5 2 1 2 BLACK LEVEL ADJUSTMENT 5 3 1 3 SHADING ADJUSTMENT 5 3 1 4 SCAN LINE POSITION ADJUSTMENT 5 4 1 5 READING START POSITION ADJUSTMENT In...

Page 235: ...OVERALL MACHINE INFORMATION...

Page 236: ......

Page 237: ...m Master feed eject Roll master automatic feed eject Printing area Maximum 250 mm x 355 mm 9 8 x 13 9 at 20 C 65 RH Leading edge margin 5 3 mm at 0 position Print paper size Minimum 90 mm x 148 mm 3 6...

Page 238: ...second When not master processing Pixel density 300 dots inch Master eject box capacity 30 masters Normal condition 25 masters 10 C 30 RH Condition Paper feeding Friction roller center separation syst...

Page 239: ...280 mm width Master VT II M 300 dots inch Master roll 250 masters 1 roll Roll diameter 130 mm Master length 480 mm 1 master Max run length 2000 prints Ink colors Black Red Blue Green Brown 500 cc pack...

Page 240: ...separation from the drum the ink roller has been shifted forward the paper feed table The distance L has been changed from 5 0 mm to 3 5 mm NOTE The optional color drum for the VT2105 is commonly use...

Page 241: ...roller evenly the second ink supply hole count from the front side of the drum shaft is covered with a strip of tape 7 Exit Pawl Air Pump To ensure paper separation from the drum the exit pawl air pum...

Page 242: ...plate down on the originals 15 Master Eject Solenoid Moves the master eject roller to contact the drum surface 21 Master Eject Clamper Solenoid Opens the master clamp to eject the master 22 Drum Lock...

Page 243: ...whether the ADF unit is set correctly or not Sensors 1 Original Registration Sensor Informs the CPU when the original leading edge reaches the exposure glass 2 2nd Original Sensor Detects when the ori...

Page 244: ...onitors the key operation 48 Main Control PCB Controls all machine functions both directly and through other boards 50 Image Processing PCB Controls the master processing performance Counters 55 Copy...

Page 245: ...DETAILED SECTION DESCRIPTIONS Detailed Descriptions...

Page 246: ......

Page 247: ...duction ratio lens B position of the VT2105 is different from the SS800 series The thermal head drive board has been removed The function of this board has been moved to the image processing board and...

Page 248: ...CN601 7 CN601 9 M Red Yellow Black Stabilizer 1 3 15 5V M SOL CN403 13 CN403 11 CN403 25 CN403 27 CN403 15 CN403 3 CN403 5 CN403 1 CN403 7 IN CN403 9 OUT 1 1 1 CN605 1 2 3 4 5 6 CN601 21 CN601 23 CN6...

Page 249: ...lenoid O 607 2 When the original pressure solenoid is energized CN607 2 goes to 0V Original Registration Sensor I 603 4 When the original registration sensor is activated CN603 4 goes to 0V 2nd Origin...

Page 250: ...emoved The function of this board has been moved to the image processing board and the main board CPU ENL Main Board Thermistor Temperature detection ENLTRIG ENL STOROBE STOROBE HERR Image Processing...

Page 251: ...24V is applied from PSU only during the master making process This is controlled by the VHDCNT signal CN104 33 from the main board VHDCNT CN104 33 VHD CN505 1 CN505 3 0 V 19 24 V 5 V 0 V ENLTRIG ENL...

Page 252: ...horizontally due to the guidance of the shafts E The bracket C also pushes the drum lock lever F to release the drum lock allowing the drum to be removed While the drum is out of home position the dru...

Page 253: ...ection PCB I 104 9 When there is no ink on the ink roller CN104 9 goes to 0V SOL COM NC NO SOL 7 8 1 2 5 6 CN102 43 CN102 41 CN104 9 GND Ink Detection 12 V GND SIG Color Drum 24 V 2 A CN102 45 CN102 1...

Page 254: ...ansmitted to the pump gear A through gears and a timing belt B The gear A rotates and drives the piston C back and forth The piston moves forward and pushes a jet of air out through the nozzle D This...

Page 255: ...INSTALLATION Detailed Descriptions...

Page 256: ......

Page 257: ...listed below 1 Original Exit Tray 1 2 Right Tray Bracket 1 Left Tray Bracket 2 3 Fixing Screws 2 4 Master Spools 1 5 Thermal Head Cleaner 1 6 Operating Instructions USA and Asia version only 1 7 NECR...

Page 258: ...ove the tape and string securing the covers and units as shown on the right a Open the paper feed tray Then remove the cushion plate A from the paper feed roller section b Open the master delivery uni...

Page 259: ...sheet from the master clamper d Reinstall the drum unit in the machine e Push down the drum lock lever B 5 Install the original exit tray B a Hook the right and left tray brackets on the stepped screw...

Page 260: ...he printing paper size using the scale on the table 7 Installing the Master Roll Type VT G M a While lifting the release lever slide the scanner unit to the left b Attach a spool to each end of the ma...

Page 261: ...st the original guide to match the original size b Set the original face down c Input the desired number of prints with the number keys and press the Master Making key NOTE With a new machine the mast...

Page 262: ......

Page 263: ...SERVICE TABLES...

Page 264: ......

Page 265: ...1 Defective PROM 2 Defective control PCB E 04 Temperature of the thermal head or the power supply unit is high Temperature of the thermal head becomes greater than 57 C or the temperature of the power...

Page 266: ...ersion OFF US version 9 DP101 7 Erase White Line Turn on to erase the white line 60 mm from the leading edge NOTE1 Normal OFF 10 DP101 8 Double Master Compression If this switch is ON when the master...

Page 267: ...cause trouble NOTE3 The following skip number can be selected by setting DIP SW 103 5 and 103 6 DPS103 1 Sheet 1 Rotation 1 Sheet 3 Rotation 1 Sheet 5 Rotation 1 Sheet 8 Rotation 5 OFF ON OFF ON 6 OF...

Page 268: ...601 Black level adjustment 2 6 TEST PIN TABLE Main Board No Test Pin Function Standard Voltage 1 TP 101 GND 0 V 2 TP 102 1st paper exit sensor PDLV ON 5 10 V OFF 0 V 3 TP 103 1st paper exit sensor PRO...

Page 269: ...down the Print Start key Stop key Clear key and Full Master Detection switch LT version Turn on the main switch while holding down the Print Start key Stop key and Clear key 2 Press the Memory Class...

Page 270: ...LED ON Reverses the master eject motor turn the eject rollers Turns on the master eject motor pressure plate up down Turns on the cutter motor moves it from front to rear Turns on the cutter motor mov...

Page 271: ...Detection Indicator lights when switch ON SN Paper End Indicator lights when paper is set SN Paper Table Low Limit Indicator lights when sensor ON SN Paper Table Height Indicator lights when sensor O...

Page 272: ...s generated by the image processing PCB Example Problem Vertical white lines appear on the print Possible Cause 1 If the same problem appears on the output image from the thermal head in test pattern...

Page 273: ...image 5 Set the original on the original table CAUTION To prevent overheating of the thermal head make the original as short as possible Any type of original is suitable as the test pattern being use...

Page 274: ...T2000 S X NOTE3 Color Drum VT3000 L X Color Drum VT3000 S X Others Cassette B4 X Cassette VT3000 L X Cassette VT3000 S X Tape Marker Type 20 O Priport Table O Priport Table VT3000 X NOTES 1 The VT M m...

Page 275: ...REPLACEMENT AND ADJUSTMENT...

Page 276: ......

Page 277: ...ing belt B PRINTING SPEED ADJUSTMENT Adjust the drum speed by turning VR101 on the main board EXIT PAWL CLEARANCE ADJUSTMENT Adjust the exit pawl clearance so that the distance between the exit pawl a...

Page 278: ...the oscilloscope to the following test pins on the A D conversion board 3 Access I O Check Mode Turn on the main switch while holding the Print Start key Stop key and Clear key on the operation panel...

Page 279: ...same as the standard black level 1 4 V 0 03 V 1 3 SHADING ADJUSTMENT Adjust the shading plate position so that the wave is shaped as shown above TP604 standard black level TP603 wave shape TP604 stan...

Page 280: ...he wave is similar to the above illustration 1 5 READING START POSITION ADJUSTMENT In The Main Scan Direction Set the test chart so that the center line located at the leading edge of the test chart i...

Page 281: ...n chart so that the 300 DPI section can be read Adjust the lens position so that the above wave appears 1 7 REDUCTION RATIO ADJUSTMENT Position the resolution chart so that the 300 DPI section can be...

Page 282: ...ation ratio in the sub scan direction using DIP103 1 2 3 on the main board so that the printed image length is 100 0 5 by comparing the original image length DIP SW Correction Ratio DPS 103 Original L...

Page 283: ...h while holding the Print Start Stop and Clear keys LT version Turn on the main switch while holding the Print Start Stop Clear keys and the full master detection switch A4 version 4 Input 35 in the c...

Page 284: ...per timing 1 Remove the rear cover 2 Set the drum in the home position 3 Confirm that the mark A on the pump drive gear B is right over the gear shaft C 4 If incorrect remove the support plate D 5 scr...

Page 285: ...PCRIP 10 Priport Controller Installation Guide FSM 6 1 VT2105...

Page 286: ...This page intentionally left blank VT2105 6 2 FSM...

Page 287: ...lent quality and performance in handling the thirty five industry standard Type 1 compatible fonts built into the Controller Pipeline Associates PCL 5 compatible interpreter is also built into the Con...

Page 288: ...t sets of hardware parts in the kit Do not open the plastic bag containing the longer set of black mounting studs the longer flat ribbon cable and the S shaped yellow metal bracket The parts in this b...

Page 289: ...hort I O Ribbon Cable C to the connector CN406 on the Image Processing Board E Refer to figure 2 FIGURE 2 FRONT VIEW OF FRAME WITH INTERFACE PCB Interface Harness G Ribbon Cable C Studs B Studs B Main...

Page 290: ...ove the screw securing the main power cable harness to the cable channel to allow the cable harness to be moved clearing the channel 12 Remove the rear cover from the machine 13 Working from the rear...

Page 291: ...roller Box to the Priport Snap the Ferritecore around the cable nearest the MALE end of the cable connects to the Priport 21 Refer to the PCRIP 10 Priport Controller Installation Guide for the proper...

Page 292: ...the customer s computer is turned off 2 Attach the DB 25 Male end of a standard PC parallel printer cable to the customer designated parallel output port on the rear of the computer Record the choice...

Page 293: ...e PCRIP 10 labeled Serial In Figure B Serial Connection C Macintosh computers AppleTalk Standard 1 Make sure that the customer s computer is turned off 2 Attach one 8 pin mini din Male end of a standa...

Page 294: ...Priport is plugged in and turned on B Next check to see that the cable from the PCRIP 10 to the Priport is securely seated in the ports at each end C If the Ready light does not come on after these s...

Page 295: ...ncludes PostScript font samples as well as configuration status from the PCRIP 10 An example of this page can be found on page 6 35 of the Priport Controller User s Guide 9 The configuration status in...

Page 296: ...ve LOW GND means the connection is a ground NC indicates that the pin has no connection Signal Pin Signal Pin Strobe Input 1 Data 1 Input 2 Data 2 Input 3 Data 3 Input 4 Data 4 Input 5 Data 5 Input 6...

Page 297: ...pin outs shown above are recommended however any standard serial printer cable should work D SERIAL INTERFACE CABLE PIN ASSIGNMENTS FOR CONTROLLER Signal Pin Protective ground shield 1 Transmitted dat...

Page 298: ...or 9 bits at a time 70 nanoseconds describes how fast the memory can respond in billionths of a second to commands from the Intel CF processor chip on the main board of the PCRIP 10 HOW TO UPGRADE RAM...

Page 299: ...ve the clip on one end of the socket to release the edge of the SIMM 7 Gently move the clip on the other end of the socket to release the other edge When both edges are released the SIMM will rotate f...

Page 300: ...P 10 Ready light is off go to Step 17 16 If the Diagnostic Status Page still shows only 4 Megabytes as the Controller RAM size you need to recheck that each of the 4 SIMMs you just installed match the...

Page 301: ...lem it is possible though highly unlikely that one of the new SIMMs is defective If the SIMMs were purchased from reputable dealer or distributor these components should have been tested and should al...

Page 302: ...This page intentionally left blank VT2105 6 18 FSM...

Page 303: ...Priport Controller User s Guide FSM 6 19 VT2105...

Page 304: ...This page intentionally left blank VT2105 6 20 FSM...

Page 305: ...occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged...

Page 306: ...f Adobe Systems Inc Intel by Intel Corp Hewlett Packard LaserJet and PCL 5 by Hewlett Packard Company IBM by International Business Machines Corp Apple Macintosh LaserWriter and AppleTalk by Apple Com...

Page 307: ...ntroller DO NOT CONNECT A SERIAL CABLE TO THE DIAGNOSTIC PORT 2 The Controller is connected from the Priport port on its backpanel to the input port on the back of the Priport The required cable is a...

Page 308: ...he Controller or permanently if desired NOTE See Step 9 on page 6 26 on how to save configuration changes you have made with an IBM and compatible computers See Step 5 on page 6 28 on how to save conf...

Page 309: ...plains the general function of each item in the menu bar The first item on each of the pull down menus is context sensitive help This item describes the functions of all the other items available on w...

Page 310: ...here is a limited amount of memory to be allocated to input buffers Use the right arrow key to move the highlight to InputBufrs pull down menu and ENTER ENTER The selections available are Parallel Inp...

Page 311: ...y require a longer timeout value If you use the Set Inter Job Timeout Value to change this setting we recommend that you increase the timeout value in 10 second increments until you achieve the desire...

Page 312: ...5 0 1 A new window will NOT appear on the screen but a new smaller menu bar with only three pull down menus File Edit Special will appear Step 3 Under the File Menu the selections available are Downlo...

Page 313: ...n Chooser Within the Chooser left hand dialog box point and click on LaserWriter The Macintosh will then poll the AppleTalk network and return the Priport name in the right hand dialog box If it is no...

Page 314: ...At power on the ready light remains off for a short time When ready light turns on the Controller is ready for use B Ready Light Slow Flash When a slow flash occurs the Controller is processing the d...

Page 315: ...up to 20 feet appr 6 meters if necessary The potential for line communication problems are greater the farther the Priport is from the computer 3 Which is faster the serial port or the parallel port...

Page 316: ...o a different page size you must use the Configuration Program to make those changes In order to output to the Priport through the Controller you need to select the appropriate printer driver in your...

Page 317: ...scanned images are saved as graphic files they can be included in documents you create in various software applications 17 Can you set the number of copies to print from the computer No the number of...

Page 318: ...er 2 There is no master making at all The Customer Engineer who installed the Controller should have tested both the connection between the Controller and the Priport the connection between your compu...

Page 319: ...ument prints out as unrecognizable text This symptom is usually the result of sending a PostScript file to a Controller that is still configured in PCL 5 compatibility mode Check to make sure that you...

Page 320: ...6 19 APPENDIX A DIAGNOSTIC STATUS PAGE VT2105 6 36 FSM...

Page 321: ...6 20 POINT TO POINT DIAGRAM VT2105 CONTROLLER ADDENDUM FSM 6 37 VT2105...

Page 322: ...6 21 See Accessories Parts Catalog List for PCRIP 10 page 2...

Page 323: ...C224 SERVICE MANUAL PN RCSM2105...

Page 324: ......

Page 325: ...NISM 2 2 2 OPTICS 2 3 2 1 OVERALL 2 3 2 2 THERMAL HEAD 2 4 3 DRUM 2 5 3 1 DRUM CONNECTION MECHANISM 2 5 4 PAPER DELIVERY 2 6 4 1 EXIT PAWL AIR PUMP MECHANISM 2 6 INSTALLATION 1 INSTALLATION PROCEDURE...

Page 326: ...er Test Pattern Image Mode 4 12 5 AVAILABLE OPTION SUPPLY TABLE 4 14 REPLACEMENT AND ADJUSTMENT 1 OPTICS ADJUSTMENT 5 2 1 1 PREPARATION FOR ADJUSTMENT 5 2 1 2 BLACK LEVEL ADJUSTMENT 5 3 1 3 SHADING AD...

Page 327: ...OVERALL MACHINE INFORMATION...

Page 328: ......

Page 329: ...ng area Maximum 250 mm x 355 mm 9 8 x 13 9 at 20 C 65 RH Leading edge margin 5 3 mm at the 0 position Print paper size Minimum 90 mm x 148 mm 3 6 x 5 8 Maximum 325 mm x 447 mm 12 7 x 17 5 Print paper...

Page 330: ...ter eject box capacity 70 masters Normal condition 60 masters 10 C 30 RH Condition Paper feeding Friction roller center separation system Feed table side plate width settings 88 mm to 330 mm 3 46 to 1...

Page 331: ...80 mm width Master VT II M 300 dots inch Master roll 257 masters roll Roll diameter 130 mm Master length 480 mm master Max run length 2000 prints Ink colors 600 ml pack Black Red Blue Green Brown Yell...

Page 332: ...paper separation from the drum the ink roller has been shifted towards the paper feed table The distance L has been changed from 5 0 mm to 3 5 mm same as the VT3600 NOTE The optional color drum for t...

Page 333: ...VT3600 The pump system can optionally be installed in the models of the VT2000 series 8 Main Board and Image Processing Board The main board and the image processing board have been combined into one...

Page 334: ...between each printed sheet of paper as a result the image will be darker than normal and more ink will be consumed 17 Economy Function New Function If Economy mode is selected on the operation panel...

Page 335: ...21 Ink Supply Solenoid Releases the spring clutch to activate the ink supply pump 29 Master Eject Solenoid Positions the master feed rollers against the drum to eject the used master 51 Paper Feed So...

Page 336: ...limit position 24 Full Master Box Sensor Informs the CPU when the master eject box is full of used masters 25 Upper Pressure Plate Sensor Informs the CPU when the pressure plate is at the upper limit...

Page 337: ...he wall voltage 8 Fluorescent Lamp Exposes the original 15 Fluorescent Lamp Stabilizer Controls the exposure lamp 31 Reverse Roller Clutch Transfers the master feed motor rotation to the reverse rolle...

Page 338: ...ELECTRICAL COMPONENT LAYOUT 1 2 3 4 5 6 7 8 9 10 11 16 17 18 12 13 14 15 20 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 C224 1 10 SM...

Page 339: ...59 61 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 37 38 66 39 65 64 63 62 60 SM 1 11 C224...

Page 340: ......

Page 341: ...DETAILED DESCRIPTIONS...

Page 342: ......

Page 343: ...and gear train D When the master eject solenoid not shown is energized the lower master eject rollers E will be pressed against the drum surface to pick up the curled trailing edge of the used master...

Page 344: ...sensor E is actuated Spring F pull down on the pressure plate G and the used master in the master eject box is compressed The pressure plate will stay remain in the lower position until the master ma...

Page 345: ...e reflected light into an analog electrical signal which will then be converted into a 4 bit digital data in the A D conversion PCB will then convert The main control PCB changes the 4 bit data into a...

Page 346: ...ual thermal head characteristics The main control PCB controls the thermal head to reproduce the image on the master The thermal head energy is controlled by changing the pulse width The pulse is cont...

Page 347: ...ue to the guidance of the shafts E The bracket C will also push the drum lock lever F to release the drum lock allowing the drum to be removed While the drum is out of home position the drum lock sole...

Page 348: ...pump gear A through gears and a timing belt B The gear A will rotate and drive the piston in the air pump C back and forth When the piston moves forward it will pushe a jet of air out through the noz...

Page 349: ...INSTALLATION NOTE THE MACHINE MUST BE INSTALLED BY A CUSTOMER SERVICE REPRESENTATIVE WHO HAS COMPLETED THE TRAINING COURSE ON THIS MACHINE...

Page 350: ......

Page 351: ...1 INSTALLATION PROCEDURE 1 Ensure that you have all the accessories listed below 1 Original Exit Tray 1 2 Operating Instructions 1 3 NECR 1 SM 3 1 C224...

Page 352: ...emove all of the strips of tape securing the covers and units as shown above a Open the paper feed tray and remove the cushion plate A from the paper feed roller section b Open the master delivery uni...

Page 353: ...ve the drum unit d Remove the protective sheet A from the master clamper e Reinstall the drum unit in the machine f Push the drum lock lever B downward 5 Install the original exit tray C 6 While lifti...

Page 354: ...for the printing paper size use the scale on the table 8 Installing the Master Roll Type VT II M a While lifting the release lever slide the scanner unit to the left b Attach a spool onto each end of...

Page 355: ...atch the original size b Place an original into the ADF face down c Input the desired number of prints with the number keys and press the Master Making key NOTE With a new machine the master paper mis...

Page 356: ......

Page 357: ...SERVICE TABLES...

Page 358: ......

Page 359: ...per feed sector gear Yearly Grease Second feed sector gear Yearly Grease Edge of each cam Yearly Grease Master pressure plate groove Yearly Grease Type of Oil and Grease Oil Motor Oil SAE No 30 Grease...

Page 360: ...edges of the masters using a cloth dampened with ethyl alcohol Master feed and delivery Inspection The master should be properly fed and clamped without generation of skew folding etc The master shoul...

Page 361: ...sing a cloth dampened with ethyl alcohol Second paper feed rollers Cleaning Wipe off built up ink and paper powder on the second feed rollers using a cloth dampened with ethyl alcohol Press roller Cle...

Page 362: ...th screen 2 years or 1 200 000 prints Paper Feed Unit Paper feed rubber side plate Paper feed roller Upper separation roller Separation plate Lower separation roller Feed roller brake 1 200 000 prints...

Page 363: ...the encoder output signals are at the H level 1 Encoder connector of the image shifting section is disconnected 2 Defective encoder E 06 Mechanical lock The drum rotation sensor detects that the drum...

Page 364: ...aking a master OFF Make one print after making a master OFF 7 DPS103 5 Beeper ON OFF Turn on to sound the beeper OFF 8 DPS103 6 Security Function If this switch is on prints cannot be made without mak...

Page 365: ...t 5 Rotations 1 Sheet 8 Rotations DPS103 1 OFF ON OFF ON DPS103 2 OFF OFF ON ON Skip paper setting can also be changed by key operation Press a number key while pressing the skip paper feed key to sel...

Page 366: ...R TABLE No VR Function 1 VR101 MSPD Main motor speed adjustment 2 VR102 PDLV 2nd paper exit sensor adjustment 3 VR103 ROLL 1st paper exit sensor adjustment 4 VR104 MDLV Master eject sensor adjustment...

Page 367: ...CESS I O CHECK MODE 1 Turn on the main switch while holding down the Print Start key Stop key and Clear key 2 Press the Memory Class key to select either Input or Output mode Memory indicator 1 Input...

Page 368: ...sor Paper Table Lower Limit Sensor Paper Height Sensor Right Cutter Switch Left Cutter Switch Master Buckle Sensor Master End Sensor Ink Detection Color Drum Drum Safety Sensor Master Eject Sensor Upp...

Page 369: ...ed Lamp is energized Cutter Motor rotates to move the cutter unit from the front of the machine to rear Cutter Motor rotates to move the cutter unit from the rear of the machine to front Image Shiftin...

Page 370: ...Problem Vertical white lines appear on the print Possible Cause 1 If the same problem appears on the output image from the thermal head in test pattern image mode the cause is in area B as shown above...

Page 371: ...l on the original table CAUTION To prevent overheating of the thermal head make the original as short as possible Any type of original is suitable as the test pattern being used is in the image proces...

Page 372: ...S X NOTE3 Color Drum VT3000 L X Color Drum VT3000 S X Others Cassette B4 X Cassette VT3000 L X Cassette VT3000 S X Tape Marker Type 20 O Priport Table O Priport Table VT3000 X NOTE 1 The VT M master...

Page 373: ...REPLACEMENT AND ADJUSTMENT...

Page 374: ......

Page 375: ...0 5 mm by turning the adjustment bolt B PRINTING SPEED ADJUSTMENT Adjust the drum speed by turning VR101 on the main board EXIT PAWL CLEARANCE ADJUSTMENT Adjust the exit pawl clearance until the dista...

Page 376: ...table and the original table cover 2 Connect the terminals of the oscilloscope to the following test pins on the A D conversion board 3 Access I O Check Mode Turn on the main switch while holding the...

Page 377: ...P603 is the same as the standard black level 1 4 V 0 03 V 1 3 SHADING ADJUSTMENT Adjust the shading plate position until the wave is shaped as shown above TP604 standard black level TP603 wave shape T...

Page 378: ...the wave is similar to the illustration above 1 5 READING START POSITION ADJUSTMENT In The Main Scan Direction Set the test chart so that the center line located at the leading edge of the test chart...

Page 379: ...n the resolution chart so that the 300 DPI section can be read Adjust the lens position until the above wave appears 1 7 REDUCTION RATIO ADJUSTMENT Position the resolution chart so that the 300 DPI se...

Page 380: ...tion ratio in the sub scan direction using DIP103 1 2 3 on the main board until the printed image length is 100 0 5 when compared with the original image length DIP SW Correction Ratio DPS 104 Origina...

Page 381: ...Access I Check Mode Turn on the main switch while holding the Print Start Stop and Clear keys 5 Input 35 in the copy counter using the number keys and set 0 in the Memory Class display by pressing the...

Page 382: ...ime 1 Remove the rear cover 2 Set the drum in the home position 3 Confirm that the mark A on the pump drive gear B is located directly over the gear shaft C 4 If incorrect remove the support plate D 5...

Page 383: ...RICOH PRIPORT SS830 SS950 SERVICE MANUAL RICOHCORPORATION...

Page 384: ...Overall Machine Information...

Page 385: ...table capacity Power source Desk top Digital Full automatic one drum stencil system Sheet Maximum 307 mm x 432 mm 12 0 x 17 0 120V version 100 XO 93Y0 75 40 64 Line Photo Drum unit replacement system...

Page 386: ...101 kg 222 7 lb 26 kg 57 3 lb mm x 607 mm x 577 mm 29 0 X 28 9 X 22 8 1279 mm x 607 mm x 656 mm 50 4 X 23 9 X 25 9 640 mm x 570 mm x 455 mm 25 2 X 22 4 X 17 9 66 g mz or 1 8 mm height 98 mm to 316 mm...

Page 387: ...Delivery Delivery side plate movement distance Print counter Master counter Supplies Air knife vacuum delivery 80 mm to 320 mm 3 15 x 12 6 7 digits 6 digits Master 16 dots mm Ink Thermal master 280 m...

Page 388: ...Paper delivery table capacity Desk top Digital Full automatic one drum stencil system Sheet Maximum 307 mm x 432 mm 12 0 x 17 0 120V version 10oyo 93 o 7 Y 0 64 Line Photo Drum unit replacement system...

Page 389: ...kg 213 9 lb Storing 732 mm x 607 mm x 577 mm 28 8 X 23 9 X 22 7 Working 1290 mm x 607 mm x 661 mm 50 8 X 23 9 X 26 0 Table 640 mm x 570 mm x 455 mm 25 2 X 22 4 X 17 9 98 mm to 316 mm 38 6 x 12 44 10...

Page 390: ...upply system Press roller pressure 10 0 3 kg Paper Delivery Delivery side plate movement distance Print counter Master counter Supplies Air knife vacuum delivery 80 mm to 320 mm 3 15 x 12 6 7 digits 6...

Page 391: ...MEMO 1 7...

Page 392: ...DF unit Adjust these guides to position the originals correctly Place the originals on this table Used to open the original table unit to the left for master installation Used to adjust the contact pr...

Page 393: ...r installing a new master roll Used to install the master roll or to clean the thermal head Press to replace the drum or to remove misfed paper The master paper is wrapped around this unit Set the ink...

Page 394: ...DRIVE LAYOUT 30 29 _ 31 35 36 32 12 11 12 25 26 9 Master Feed Unit 58 57 56 55 1 1o...

Page 395: ...Motor DC 80W 28 Pulse Disk 29 Coupled Pulley 20 and 48T 30 Timing Belt 100 x L 31 Motor DC 2 25W 32 Pulley 15T 33 Coupled Gear 62T and 20T 34 Gear 20T 35 Pulley 20T 36 Timing Belt 128 M x L 37 Motor...

Page 396: ...condition occurs within the machine Used to automatically process masters and make prints Press to reduce the image Press to shift the image forwards or backwards on the print paper Press to enter th...

Page 397: ...ey can be used only after the machine stops operation 15 Speed Keys Press to adjust the rotation speed of the machine according to the type of image and printing paper 16 Image Mode Key Press to selec...

Page 398: ...condition occurs within the machine Press this key to rotate the drum Press to reduce the image Press to shift the image forwards or backwards on the print paper Press to enter the number of prints Di...

Page 399: ...peed of the machine according to the type of image and printing paper 16 Image Mode Key Press to select line mode or photo mode according to the type and quality of the original 17 Combine 2 Press to...

Page 400: ...it to the thermal head to make holes on the surface of the master and then set the master around the drum I 4 Paper Feeding Send paper to the drum section by using a center separation sys tem consist...

Page 401: ...Lamp Stabilizer 7 Right Cutter Switch 8 Power Supply P C B 9 Thermal Head Drive Control P C B 10 Thermal Head 11 Master End Sensor 12 Master Feed Motor 13 Cutter Motor 14 Left Cutter Switch 15 Master...

Page 402: ...ety Switch 27 Image Shift Motor 28 Reverse Roller Solenoid 29 Encoder 30 1st Drum Position Sensor 31 2nd Drum Position Sensor 34 35 32 Paper Feed Solenoid 33 Paper Table Drive Motor 34 Drum Rotation S...

Page 403: ...aper Table Height Sensor 51 Paper End Sensor 52 Master Processing Control P C B 53 Paper Table Safety Switch 54 Make up Control P C B 950 only 55 Paper Table Lower Limit Sensor 56 Printing Pressure Se...

Page 404: ...23 25 28 32 36 48 Original Pressure Solenoid Master Eject Solenoid Presses the original pressure plate down on the originals Moves the master eject roller to contact the drum surface Opens the master...

Page 405: ...eases the cover safety functions Turns the power on or off Informs the CPU when the master eject box is full of masters Informs the CPU when the pressure plate has reached the home position 65 Check w...

Page 406: ...Controls the AC component by relays C nverts the light intensity into the electrical sig Converts the analog signal into the digital signal Controls the LED performance and monitors the key operation...

Page 407: ...Feed Roller 1st Original Transport Roller Exposure Grass 2nd Original Transport Roller Fluorescent Lamp Original Exit Tray Feed Sub Mirror I 28 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 l...

Page 408: ...Sectional Description...

Page 409: ...original forward at the same time The lowestoriginalis separated fromthe otheroriginals by the originalfeed roller D and the separation blade E When the 2nd original sensor F detects the original the...

Page 410: ...ollers through a series of gears a to f The rollers D are driven by the ADF motor through a drive belt E J are driven by the ADF drive motor C ADF drive motor is a dc motor The pull out The original p...

Page 411: ...energized and the pressure plate presses the originals against the pull out rollers When the 2nd original sensor detects the original which is separated by the separation blade and the original feed r...

Page 412: ...d with a command sheet the 1st original sensor is ac tivated When the Master Making key is pressed the ADF drive motor turns on and the command sheet is fed by the pull out rollers and the original fe...

Page 413: ...ADF Drive Motor Original Pressure Solenoid ADF Safety Switch m 5V N603 1 cN60 1 N603 4 3N603 2 3ND CN601 1 N603 3 CN601 2 CN601 21 E CN601 1 CN601 2 CN601 2 N604 24V 3 1 tN604 3 2N604 2 GND N607 2 5v...

Page 414: ...iption Original Feed o CNIOI I 5 Command 10 When the ori inal trans ort motor 7 J turns on the vo tage of C 101 1 is OV Reading o CNIOI 6 Command When the master processing board receives the reading...

Page 415: ...is OV ADF Drive I CN607 6 lov When the ADF drive motor starts Motor rotating the voltage of CN607 6 is OV Original o CN607 2 VI V When the ori inal pressure solenoid Pressure SOL 7 is energized he vol...

Page 416: ...ety Switch GZ Drum Safety Switch Master Processing A DConversion P C B Control P C B CN603 3 cN601 CN603 2 GND CN601 12 CN603 4 CN605 1 24V CN605 2 24V CN605 3 CN605 4 CN605 5 CN605 6 24V s CNG04 I 3N...

Page 417: ...osure Glass F Fluorescent Lamp The light reflected from the original goes through the lens A and is changed to an analog signal in the CCD B The electrical signal from the CCD is converted from an ana...

Page 418: ...to make the light inten sity of both direct and reflected light the same A heater E is wrapped around the fluorescent lamp It prevents light intensity reduction due to low temperature SS830 The fluore...

Page 419: ...ocal distance 43 mm 43 05 0 32 mm 950 38 mm 37 9 Y 0 42 830 F No F4 5 The above illustration shows the layout necessary to transfer an image from an A3 original 297 millimeter width to the CCD B ccl N...

Page 420: ...CD is off while the rotary switch resets from the last element to the first element This off time is the end of our main scan We can say that our scanning is a raster scan very much like the picture i...

Page 421: ...from the original is absorbed in the photodiode and the capacitor stores the charge corresponding to the light intensity The CCD is composed of many such pixel elements in series The image signal of...

Page 422: ...are used as the standard black level The first 32 pixels read DO to D31 are dummy pixels Pixels D32 to D5 032 are the effec tive pixels S1 to S5 000 After that there are four more dummy pixels Therefo...

Page 423: ...pixels are used as the standard black level The first 32pixelsread Dl to D32 are dummy pixels Pixels D33to D3 68Oaretheeffec tive pixels S1 to S3 648 After that there are four more dummy pixels There...

Page 424: ...Direct Current Amplification J I Clamp SH Approx 6V 0s CCD Output Signai Conversion SS950 12V 4 7K 2 2K _ _j 12V w C669 12V L IC628 T 6V 5V VR600 4 w IC620 Vo T 7 7 7 J 1 7V 1 7V 0s 5 1 Signai Conver...

Page 425: ...red by discharging the capacitor 6 1 Platen Cover Peak Hold Standard White The platen cover peak hold is used as standard white when processing data to create the shading distortion data which is late...

Page 426: ...l is stored in a memory location corresponding to that pixel 6 2 Original Reading Peak Hold of VH Background Corrected Waveform vp V VP x35 z0 1 7V Black Level 1 Line Mode Selector 2 Switch 3 ON The r...

Page 427: ...ential difference between 1 7 volts and the output from the D A converter converted shading distortion data This corrects for shading distortion as well as matching the output level to the original ba...

Page 428: ...2 3 H L H COM 5 Standard H H H COM 1 MANUAL 3 4 5 L H H COM 6 The printing density can be changed by the printing density switch when in the line mode This switch changes the threshold level to 47 Z0...

Page 429: ...ls 0 642 4 When the reduction command is sent from the main board the timing signal generator sends the thinning timing control signal to the reduction processing circuit Some of the 4 bit image data...

Page 430: ...motor movement 0123456 78910111213 A Phase B Phase C Phase D Phase E Phase CN605 1 CN403 17 CN605 3 CN403 18 CN605 5 CN403 19 CN605 7 CN403 20 CN605 9 CN403 21 10 1 line 1 16 mm Note The reduction rat...

Page 431: ...al Head Temp Low 7 I Average Resistance o Low Thermal Head Resistance The resistance of the thermal head varies from one head to the another The information of the thermal head resistance is sent to t...

Page 432: ...he applied voltage according to the average resistance of the thermal head The thermal rating of each head is documented on the thermal head cover There fore after installing a new thermal head always...

Page 433: ...u Master Processing Control PCB CN402 11 Main Board The thermal head temperature detection signal is applied if CN404 I 1 becomes greater than 3 13 volts Thermal head detecting temp 54 C Note The ther...

Page 434: ...on the thermal head cover There fore after installing a new thermal head always recalibrate the power supply unit according to the VHD ratings on the thermal head cover Adjust VHD using VRI on the pow...

Page 435: ...04 10 CN402 12 Main Control Board ICN102 12 The thermal head temperature detection signal is applied if CN708 I becomes greater than 2 53 volts Thermal head detecting temp 55 C Note Thermal head tempe...

Page 436: ...modulated command data is reduced to 1 64 and stored in the area memory The area memory stores the command sheet area data as area solid fill data The image data read by the CCD is also converted and...

Page 437: ...o 001 18 BLACK H Edited image data WHITE L 5 I 001 11 Outline image Designation I 001 9 Diagonal H Designated function mode Closed L Pattern 1 2 4 I 001 6 7 8 Selection of the background pattern BCD...

Page 438: ...l in each of the 8 x 8 pixel squares is black the square is stored as black data 10 4 Designated Area Memory t ommand Sheet Readlng Memory processln9 The designated area by the command sheet is stored...

Page 439: ...Sub Scanning D E F Note The above operation also Direction acts in the opposite direction G H I 2 Solid Fill Operation Diagonal Line How to decide whether pixel E data is black or white 1 2 3 When th...

Page 440: ...ut signal CN NO OFF 1 2 3 4 5 6 7 11 12 12 22 13 23 14 24 15 25 16 26 BCD1 001 12 H L H L H L H L L H L H L H BCD2 001 13 H H L L H H L L H L L H H L BCD3 001 14 H L H H L L L L H H H L L L BCD4 001 1...

Page 441: ...utput Image data Designated area data Oriainal Command Sheet Inverted data of Image data designated area Original Command Sheet A I Fn3 Outline Image Step 1 The outline image data is designated area d...

Page 442: ...ated area is processed by the photo mode processing The non designated area is processed by the line mode processing Above processing is performed independent of the image mode selection on the opera...

Page 443: ...2 Fn6 data put 1 y A 9 A Step 3 The sten 2 data is ORed with the Fn6 data and the edited image data is output Fn2 data y Step 3 Step 4 L The Fn2 data is ORed with the step 3 data Fn14 Fn24 and the ed...

Page 444: ...the edited image data is output Step 2 The Fn6 data is ORed with the step 1 data and the edited image data is output Step 3 The step 2 data is ORed with the Fn2 data and the edited image data is outpu...

Page 445: ...area Area recognized 1 Form of the Serial pattern The designated Separation the area to be designated area is recog designated as follows area nized as fol lows ml ml L m mu m L l tX m Q T K Double c...

Page 446: ...K a 4 Density of When using a As the designat Mark using a black pen the desig pencil with low ing line is too nated line reflectivity or a light no desig color pen nated area is recognized 5 Type of...

Page 447: ...on and skewing or handwriting ability the desig nated area the neighboring image may or may not be recognized as a designated area Preferred designated area 2 1 2 3 2 mm 2 mm lJ u mm 2 mm I Image in t...

Page 448: ...MASTER FEED SECTION 1 Overall cl D The thermal head A burns an image on the master B as it is being fed to the drum C After this the master is clamped and wrapped around the drum 2 36...

Page 449: ...drum turns 160 degrees past the actuation position of the second drum posi tion sensor A the cam D is moved to the drum s side as the master feed clamper solenoid C turns on When the drum turns an ad...

Page 450: ...ller K and the lower feed roller L for master feeding The spring clutch B is located behind the reverse roller N When the reverse roller solenoid A turns on the rotation of the upper feed roller K is...

Page 451: ...wever since the feed rollers F turn continuously the master continues to be fed causing the master to buckle This buckle is detected by the master buckle sensor E When the sensor turns on the main mot...

Page 452: ...F This is to shift the cutter unit to the rear non operation side As the cutter G rotates and travels to the rear it cuts the master When the right cutter switch H turns on the cutter motor A starts...

Page 453: ...motor turns on and the reverse roller solenoid energizes when the original has fed 14 mm The main motor stops and the clamper remains open when the drum rotates 220 degrees past the point where the 2n...

Page 454: ...the sensor is activated CN104 17 becomes 5V Reverse Roller Solenoid o CN1 04 23 24V 1 When the solenoid is turned on CNI04 23 becomes OV o CNI 02 30 247 W Master Feed Clamper Sol When the solenoid is...

Page 455: ...en the sensor is activated CNI 06 Detect 8 becomes OV Reverse Roller o CNI02 19 When the solenoid is turned on Solenoid 24v CNI02 19 becomes OV Master Feed o CN 104 30 4 When the solenoid is turned on...

Page 456: ...to eject the master into the master eject box The ejected master is compressed by the pressure plate To eject the master wrapped around the drum the drum rotates in the direction opposite to the print...

Page 457: ...rts rotating counterclockwise and the gear H is driven clockwise through gears D E F and G The upper first eject roller J also turns clockwise because gear H has a one way clutch At the same time the...

Page 458: ...id B turns on and the supporter C turns counterclockwise around the upper eject roller shaft D This forces the lower first eject roller E to contact the drum As the drum turns the curled trailing edge...

Page 459: ...ing When the master I I 1st master 2nd Master A Eject Process 7 eject switch is not activated within tion during the 1st master eject process the drum direction to repeat the master eject process 2nd...

Page 460: ...the drum s side After that the clamper sector gear D rides on the cam C and the gear E turns counterclockwise opening the master clamper F for master ejection When the drum turns 13 degrees past the f...

Page 461: ...The gear M continues to turn until the lever 1 moves into the notch on the bottom of the cam located behind the gear M At this time the master eject motor A stops as the lower end of the lever 1 push...

Page 462: ...ure plate goes down and the pressure spring D compressed by the pressure If the full master detecting switch F does not turn on when the pressure plate goes down this means that the master eject box i...

Page 463: ...ver Pl moves into the notch on the bottom of the cam located behind the gear C At this time the master eject motor A stops as the lower end of the lever PJ pushes the pressure plate position switch Q...

Page 464: ...ter eject motor starts rotating in reverse to drive the master eject rollers T3 When the drum rotates 20 degrees past the 2nd drum position sensor the master eject solenoid is energized to press the m...

Page 465: ...25 v m When the pressure plate position Position 5Tec switch turns on the voltage of Ov CN 104 25 is 0 Master Eject I CN 104 24 v m When the master eject detecting Detection 5 ec switch turns on the...

Page 466: ...4 I 1 is Pressure Plate I CNI04 16 m When the pressure plate position Position 5 ec switch turns on the voltage of Ov CNI04 16 is OV Master Eject I CNI04 18 When the master eject detecting Detection v...

Page 467: ...tion A A Separation Plate B Paper Feed Roller C Upper Separation Roller D 2nd Upper Feed Roller E 2nd Lower Feed Roller F Lower Separation Roller This machine uses a center separation system wh and ro...

Page 468: ...tom to the top of the paper feed roller cam D the sector gear F turns clockwise and the gear H is turned counterclockwise The rotation of the gear H is transmitted to the upper separation roller shaft...

Page 469: ...he feed roller rotation is resisted by the feed roller pressure spring C The force difference between the feed roller assembly weight and the pressure spring force is applied to the paper as a feed ro...

Page 470: ...ft separation levers E the sheets are separated and a sheet of paper is fed to the second feed rollers When 2 sheets of paper are fed brake force is applied to the lower sheet of paper The pressure be...

Page 471: ...Upper Separation Roller E Separation Pressure Adjusting Lever When the paper table lowers the paper feed roller level A also lowers and presses the left separation lever B to release the separation ro...

Page 472: ...s formed between the pin of the sector gear and the stopper Therefore the bearing of the sector gear A moves along the second feed roller cam face When turning the gear B counterclockwise its rotation...

Page 473: ...clockwise the bearing of the lever C moves down from the top of the cam D mounted behind the sector gear A and the lever C and the upper roller shaft E turn clockwise As the upper roller shaft E is a...

Page 474: ...e of the sleeve C is also threaded The sleeve is fixed to the feed table stay F through a bracket D The feed table brackets G mounted under the table are fixed on the both ends of the adjusting dial s...

Page 475: ...worm gear C also turns The worm wheel D turns clockwise and the gear F on the both sides turn to raise the racks G When no paper is present the paper end sensor B is not activated and the paper table...

Page 476: ...height sensor K the phototransistor senses the light from the photocoupler which up to now was cut off by the lever causing the paper table motor to turn OFF and stop raising the paper table As print...

Page 477: ...table The paper table motor turns off when the paper table height sensor turns on At the same time the main motor starts rotating in the reverse direction T2 After the master eject and master clamping...

Page 478: ...Main Control PCB Description CN No Level Pa er Feed P o CNI02 31 av When the solenoid is on CNI02 31 is So enoid 1 Ov Ov Paper Table o CN 102 22 When the actuator is out of the sen Helght Sensor sor...

Page 479: ...Signal Name 1 0 Main Control PCB Description CN No Level Pa er Feed P o CNI04 31 NV When the solenoid is on CN1 04 31 is So enoid l V Ov Paper Table o CNI02 10 Jihli When the actuator is out of the se...

Page 480: ...feeler A detects whether paper is fed correctly to the second paper feed roller section Only when the paper is correctly fed printing pressure is applied the press roller B contacts the drum to transm...

Page 481: ...B and slight clearance is made between the paper detecting arm D and the pressure ON OFF lever C At this moment the paper turns the paper detecting feeler E slightly clockwise and a clearance forms in...

Page 482: ...ime as the paper feed solenoid When a paper misfeed occurs the paper feed solenoid and the printing pressure solenoid are de energized but the print pressure is still applied to the drum This print pr...

Page 483: ...V When the printing pressure solenoid sure Solenoid is ON CN 102 31 becomes OV 6 Electrical Timing 2nd Drum Position Sensor Paper Feed Solenoid I m Pressure Detecting Sensor Print Counter TI When the...

Page 484: ...ler B Ink C Ink Roller D Press Roller E Paper F Drum In this section ink is supplied from the ink cartridge and is applied to the ink roller uniformly The ink is then transferred to the printing paper...

Page 485: ...e driving noise this mechanism uses of helical gears On this machine it is possible to change the drum for color printing so gears H and J have grooves as shown below to prevent the drum from shifting...

Page 486: ...ocked by the stopper C to lock the drum in the machine completely At the same time the drum detecting switch E is turned on by the top of the stopper C When pulling the lever D to the operation side t...

Page 487: ...revent the drum from rotating when the drum is pulled out of the machine the drum stopper A drops into the drum lock B to secure the drum When the drum is installed in the machine the drum stopper A i...

Page 488: ...the drum unit from being pulled out any further In this condition if the operator pulls the handle B the drum unit cannot drop When the stopper releasing lever is moved to the operation side as illust...

Page 489: ...the ink roller L decreases and the ink detector turns on the ink supply solenoid E turns on and the ink supply stopper F releases from the clutch sleeve al lowing the gear D and gear G to turn The pi...

Page 490: ...adjusted to give a distance of 0 08 millimeters between itself and the ink roller It rotates to create an even thickness of ink The ink roller does not contact the screen F when not printing However d...

Page 491: ...not present This pulse is compared to a standard pulse to detect whether or not there is ink in the drum 1 2 3 The standard pulse is output from OUTPUT 1 The pulse length To can be ad justed by adjust...

Page 492: ...ns off when the ink detecting signal goes LOW T2 If after the ink supply solenoid turns on the drum turns a further 20 rotations and the no ink signal remains HIGH the No Ink indicator D blinks When t...

Page 493: ...escription CN No Level Ink Supply o CN 102 32 When the solenoid turns on CNI 02 Solenoid 24 10 32 s v Drum Safety I CNI02 28 When the drum detecting switch turn Switch OV r 24 on CN 102 28 is 24V 12 F...

Page 494: ...PCB Description CN No Level Ink Supply o CN 104 32 When the solenoid turns on CN104 Solenoid zq v 32 is OV Drum Safety I CNI 04 7 When the drum safety switch and the Switch 0 1 24V ADF safety switch...

Page 495: ...D E F G and H as illustrated on the next page The cam gear J has a spiral track which the lever K moves along When the cam gear turns clockwise the pin of the lever K moves towards the outside of the...

Page 496: ...B 4 R c _ H Q I B cl J J This brake mechanism prevents the print image from shifting during the printing process Gear Q pressed by spring R is used to brake gear C 2 83...

Page 497: ...he image shifting motor turns counterclockwise View from A as shown next page 3 Electrical Operation SS830 Image Shlftlng Key Backward _ SW220 CN103 29 CN104 35 GND Image Shlftlng Motor CN104 36 _Sw21...

Page 498: ...n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Hexadecimal No o 1 3 2 6 7 5 4 c D F E A B 9 8 bl o 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 b2 o 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0 b3 o 0 0 0 1 1 1 1 1 1 1 1 0 0 0 0 M o 0 0...

Page 499: ...D Drum E Paper F Belt G Vacuum Fan H Press Roller This section consists of the exit pawl A and air knife blower fan B which separates the leading edge of the paper from the drum D and the vacuum unit...

Page 500: ...wl lever D then turns clockwise along the surface of the exit pawl drive cam B Therefore the exit pawl A also comes near the drum until the stopper F contacts the adjusting screw E This keeps a small...

Page 501: ...in motor turns on the gear F mounted on the motor shaft drives the belts B through gears G H J pulley K and the drive belt 1 The first and second paper exit sensors check the paper feed condition Pape...

Page 502: ...This is to prevent the back and the leading edge of the print from being contaminated by the printed paper in the delivery tray The angle of the wing guide can be changed by the wing guide release le...

Page 503: ...n the Paper Wrap indicator blinks and the drum stops 6 Exit Misfeed Paper Wrap 1st Drum Posit Ion Sensor 2nd Drum Posltlon Sensor Paper Feed Sol I II I I II I I I Printing Pressure Sensor 1 r II I I I...

Page 504: ...Relay Blower o CNI04 13 1 When the air knife motor and the vacuum motor turn on the CN 104 13 becomes OV 9 Electrical Timing SS950 Print Start 1st Ir rn Posl ion SN Main Motor Fowardlng Left Cutter SW...

Page 505: ...comes more than 3V OLr v 24 1 When the paper passes the CNI 02 8 becomes more than 3V When the air knife motor and the vacuum motor turn on the CNI04 13 becomes OV Master Wran Start Kev Countef Cut Fl...

Page 506: ...Installation...

Page 507: ...atly affect the performance of a machine 1 Optimum environmental condition Temperature 10 to 30 C 50 to 86 F Humidity 20 to 9070 RH On a strong and level base Well ventilated and wide room Minimum ven...

Page 508: ...corrosive gases 3 Ground Dusty areas Locations directly exposed to cool air from an air conditioner or to reflected heat from a space heater Sudden temperature changes from low to high or vice versa m...

Page 509: ...Securely connect the power cord to a power source a 120V 60Hz More than 5 5A Make sure the plug is firmly inserted in the outlet Avoid multiwiring Voltage must not fluctuate more than 10 40 Do not pi...

Page 510: ...Place the machine near a power source providing clearance as shown below r 1 J 1 Paper Paper Delivery Feed Table Table More More than H c m than 60 cm 60 cm 23 7 23 7 I 10 cm 4 0 T 61 cm 24 0 L More...

Page 511: ...ccessories are in the quantities according to the following list 1 Original Exit Tray 1 2 Right Tray Bracket 1 Left Tray Bracket 1 3 Fixing Screws 2 4 Master Spools 2 5 Thermal Head Cleaner 1 6 Operat...

Page 512: ...option table 3 Remove the tape and string retaining the covers and units as shown to the right 1 Open the paper feed tray Then remove the cushion from the paper feed roller arm 2 Open the master deliv...

Page 513: ...um unit 3 Remove the protection sheet clamp ed in master clamper 4 Reinstall the drum unit in the ma chine 5 Install the original exit tray 1 Hook the right and left tray brackets on the stepped screw...

Page 514: ...g paper size using the scale on the table 7 Setting a Master Roll 1 While moving up the release lever slide the scanner unit to the left 2 Place both spools into a master roll 3 Set the master roll in...

Page 515: ...in 10 Test Print 1 2 3 Set the original face down on the original table Adjust the original guide to match the original size Use the Number number of prints Master Making key 830 keys to set the and p...

Page 516: ...pped around the removed drum to protect the drum from dust and drying 2 Keep the removed drum unit in the drum case Install the color drum unit While this color drum is installed the color drum indica...

Page 517: ...case of a new machine the master paper misfeed in dicator F will blink be cause a master is not wrap ped around the drum yet Press the Reset key then press the Master Making key 950 Start key 830 4 Af...

Page 518: ...Service Tables Modes...

Page 519: ...very call Grease Gears for each cam Every call Grease Paper feed sector gear Every call Grease Second feed sector gear Every call Grease Edge of each cam Every call Grease Master pressure plate groove...

Page 520: ...ction Cleaning Cleaning Cleaning Check the performance of all the sensors Remove the stains from sensors with dry cloth Wipe off the ink and paper powder with cloth dampened with warm water and mild s...

Page 521: ...eck that the bearing shafts Bearing for each cam shaft Oil contain a light coating of oil Bearing for main motor shaft Oil Bearing for speed reduction shaft Oil Gears on the drum drive shaft Grease Ch...

Page 522: ...r powder with cloth dampened with water Wipe off paper powder with cloth dampened with water and wipe off ink with cloth dampened with water Wipe off paper powder with cloth dampened with water and wi...

Page 523: ...r powder with cloth dampened with water Separation blade Cleaning Wipe off paper powder with cloth dampened with water 3 1 PM Schedule II Lubrication Points every 600 000 prints or 12 months Inspect a...

Page 524: ...defective head or the power supply unit 2 Thermal head defective is high 3 Power supply unit defective Temperature of the thermal head becomes greater than 57 C or the temperature of the power supply...

Page 525: ...cover safety switch functions except ADF cover safety Nor mal OFF ADF Cover Open ITurn on to release ADF cover on the main control PCB I No LED I FUNCTION I REMARKS I I 1 LED 100 I Main Motor ON I Wh...

Page 526: ...ions Normal OFF 2 Photodiode on the main control PCB I No LED I FUNCTION I REMARKS I I 1 LED 101 I Main Motor ON I When the main motor turn on I I 2 LED 102 I Ink Detection I When ink is present I 3 L...

Page 527: ...Image Density 6 DPS400 6 High Low I 400 5 O N ON OFF OFF 400 6 ON OFF ON OFF 7 DPS400 7 Output the Test Pattern Image Normally OFF 8 DPS400 8 Non used 1 DIP SW SS830 120V Version on the master proces...

Page 528: ...ife 1 year or 6 000 masters 1 year or 6 000 masters 15 000 masters 1 year or 6 000 30 000 masters 30 000 masters nasters 1 year or 6 000 masters 2 years or 1 200 000 prints 2 years or 1 200 000 prints...

Page 529: ...ither Input or Output Memory Indicator 1 Input Memory Indicator O Output 4 Use the Numeral keys to enter the proper numbers in the copy counter Reference the Service Program Table 5 a When checking in...

Page 530: ...mm Press the Class key to select either Input or Output Memory Indicator 1 Input Memory Indicator O Output Use the Number keys to enter the proper numbers in the copy counter Reference the Service Pr...

Page 531: ...witch A This accesses 1 0 check mode LT version Turn on the power switch while holding down the Print Start key Stop key NOTE and Clear key This accesses 1 0 check mode When the 1 0 check mode is acce...

Page 532: ...on when a switch or sensor that is being VT2300 VT2500 actuated A 1 12145 I 2 I o 1 2 I I c1 I j c 4 VT2100 VT21 301VT21 50 11 mage Position I Auto Cycb m o loufor Combine 2 Origlnala m l b In output...

Page 533: ...cutter motor Move it from front to rear 950 Move it from rear to front 830 0020 0 Turn on the cutter motor Move it from rear to front 950 Move it from front to rear 830 0021 0 Turn on the image shift...

Page 534: ...switch ON Indicator lights when switch ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator lights when sensor ON Indicator lights when master i...

Page 535: ...t Key Auto Cycle I ml 3 Lower Combine 20rioinals I Press the Make up Key Fn is displayed in the counter Press the 8 key 8 is displayed in the counter printed at within the 2 11 II l II Ii a e 1 11 Pro...

Page 536: ...density and thin therefore the desig nated area is not recognized as a closed loop even if the line on the command sheet is a closed loop Therefore the designated area can not be memorized 2 The desi...

Page 537: ...ection Full width of the thermal head Same as the vertical size of the original set on the original table A 9 d B Fluorescent Lamp CCD A D Conversion Master Thermal Head PCB ProcessingpCB Drive PCB Th...

Page 538: ...as possible Any type of original is suitable as the test pattern being used is in the master processing PCB memory 6 Press the Master Making key Start key SS830 After these operations the machine beg...

Page 539: ...Adjustment and Disassembly...

Page 540: ...b SS830 Slide the scanner unit to the left B Front cover 6 screws Remove the master feed unit cover A to remove the upper right screw Open the front door to remove the front screws C Rear cover 6 scre...

Page 541: ...nd rear original table frames H Original table 6 screws Remove the front and rear original table frames G to remove the original table Note When installing the original table make sure both original g...

Page 542: ...A Make sure that the belt deflects 2 to 3 mm 3 If not loosen the mounting screws B of the original feed motor C and adjust belt tension by moving the original feed motor 4 Using a tension gauge apply...

Page 543: ...securing the stopper A Remove the platen plate B Remove the original guide C Remove the ADF unit cover D Remove hook springs E 5 screws Remove the separation guide plate F Adjust the original pressur...

Page 544: ...embly 1 Exposure Glass 1 2 3 4 5 Move the scanner unit to the left Open the ADF unit A Remove both fluorescent lamp covers Remove both exposure glass leaf springs B Carefully remove the exposure glass...

Page 545: ...to the left Remove the front fluorescent lamp cover Disconnect the 4P heater connector B Remove the front fluorescent lamp holder A Carefully remove the fluorescent lamp C so that it does not contact...

Page 546: ...5 Move the scanner unit to the far left Remove the fluorescent lamp cover Turn the fluorescent lamp 90 Remove the fluorescent lamp holder A Carefully remove the fluorescent lamp so that it does not co...

Page 547: ...ecuring the locking arms Remove the guide plate B Disconnect the original registration sensor connector G Remove the sensor with the securing plate F Remove the original registration sensor H from the...

Page 548: ...aten plate B 3 Remove the original guide C 4 Remove the ADF unit cover D 5 screws 5 Remove hook springs E 6 Remove the separation guide plate F 7 Remove the separation blade assembly H 8 Disconnect th...

Page 549: ...end original feed roller shaft B 4 Remove the ADF drive gear C and bushing Front 5 Remove the original feed roller assembly D 6 Remove the stopper E hexagonal screw 7 Replace the original feed roller...

Page 550: ...e indicated ad justment procedures in the horizontal section should also be done Check Item output of Scan Line Reading Start Focus Reduction Shading Position of Ratio Adjustment Item White Level Posi...

Page 551: ...0 CN 602 I TP 600 0 0 cTP 601 oTP 602 oTP 603 CN601 I oscilloscope I Test pin I Channel 1 CH1 TP 600 I Channel 2 Trigger CH2 TP 603 GND TP602 3 Turn on the power switch while pressing the Print Start...

Page 552: ...hod 1 2 3 4 5 6 the ends distortion to the ends and aber Remove Receiving Plate D P N C2033020 Close the scanner unit A Press the Print Start key Start key 830 to turn on the fluorescent lamp Confirm...

Page 553: ...from the edge of the lower original guide plate as shown on the next page 2 Press the Print Start key Start key SS830 to turn on the fluorescent lamp and confirm that the wave form is similar to the...

Page 554: ...enter line located at the leading edge of the test chart is positioned above the original leading edge sensor ac tuator A Close the upper original guide unit B Press the Print Start key Start key SS83...

Page 555: ...CCD and the lens Method 1 2 3 4 5 Position the test chart so that the 8 lines mm section on the test chart can be read Press the Print Start key Start key SS830 to turn on the fluorescent lamp Confirm...

Page 556: ...n the lens and the original Method 1 2 3 4 5 Position the test chart so that the area containing 8 lines mm on the chart can be read test Press the Print Start key Start key SS830 to turn on the fluor...

Page 557: ...ound of the test chart is not copied Method 1 Position the test chart so that the background area white area of the test chart can be read 2 Press the Print Start key Start key SS830 to turn on the fl...

Page 558: ...he prints with the test chart If the prints are not within specification open the front cover of the machine and adjust the magnification ratio using DIP SW400 on the master processing board e DIP SW...

Page 559: ...nment and therefore the image shifting position If necessary adjust the gear alignment as follows after removing the en coder B Caution Adjust the encoder position after removing the connector F of a...

Page 560: ...achine Check the voltage noted on the decal located on the thermal head The voltage varies according to the individual thermal head Disconnect CN 504 of the power supply PCB A Place the master between...

Page 561: ...uge apply a 11O gram load to the center of the belt A Make sure that the belt deflects 1 2 to 1 8 mm 3 If incorrect adjust the belt tension by raising or lowering the master feed motor B Feed Roller D...

Page 562: ...it Remove the cutter unit cover After moving the cutter slider A fully to the left make sure that the left cutter switch B is turned on and that the switch stroke C is 0 1 to 0 5 mm Also make sure tha...

Page 563: ...Purpose To ensure proper operation of the reverse roller clutch Method 1 Remove the master processing unit 2 Adjust the solenoid A position so that there is 0 5 to 1 mm clearance be tween the stopper...

Page 564: ...e screw The mounting plate screw is accessed through a hole in the side plate Cut about a 30 millimeters wide strip from the master roll to make a test sheet Insert the test sheet between the platen r...

Page 565: ...onnector A Remove the cutter unit B 2 screws Remove the cutter cover C 4 screws When moving the cutter motor be careful not to damage the cutter Remove the cutter D 1 nut When reassembling move the cu...

Page 566: ...5 6 Slide the scanner unit to the left Remove the master paper Remove the cutter unit A Disconnect the buckle sensor connector B Remove the buckle sensor together with the bracket C Remove the buckle...

Page 567: ...5 6 Lift the lever and slide the scanner unit to the left Remove the master material Remove the thermal head cover A 3 screws Remove the platen roller B Disconnect the thermal head connectors C Remov...

Page 568: ...6 screws Unplug the 3 connectors A Remove the 2 springs B Remove the adjusting plate C 1 screw 1 E ring Remove the thermal head unit D 2 E rings Remove the guide plate E 2 screws Disconnect the 5 con...

Page 569: ...move the master processing unit 2 Remove the bottom plate A of the master processing unit 3 Disconnect the 5 connectors a to e 4 Remove the control board B 6 screws Note Refer to the Thermal Head Remo...

Page 570: ...llers B are touching the drum surface by enabling 1 0 check No 7 Output Mode A and also confirm that they are separated from the drum when releasing the plunger If it is out of adjustment loosen the s...

Page 571: ...A and position the pressure plate B at the maximum height 3 Confirm that the distance between the switch E and lever D is 0 1 to 0 5 mm when the lever edge D is positioned in the ditch on the cam C bo...

Page 572: ...r eject unit 2 Turn the motor gear A and position the pressure plate at its lowest posi tion Then turn the gear further so that the arm B turns on the full master switch D 3 Confirm that the distance...

Page 573: ...Disassembly 1 Master Eject Unit B 1 Remove the master eject unit cover A 2 screws 2 Disconnect the connector B 3 Remove the E ring C to pull out the shaft 4 Carefully remove the master eject unit 5 3...

Page 574: ...ower shaft C 2 E rings 4 Remove the gear D 1 E ring 5 Remove the gear E 1 Hexagon Headless Set Screw 6 Remove the gear F 1 E ring 7 Remove the E rings G to pull out both upper 300 and lower rollers 20...

Page 575: ...the paper table is opened and that the safety switch A turns on when the paper table is closed Also make sure that the distance between the actuator B and the safety switch A is 0 3 mm to 0 5 mm when...

Page 576: ...4 in the copy cOunter Press the Print Start key Start key SS830 to raise the paper table After the paper table stops insert a scale into the slot at the end of the paper table Make sure that the dist...

Page 577: ...ight range 14 lb to 65 lb Step 1 Method 1 Loosen the screw C securing the lower adjusting plate B Note When loosening the screw C hold the lower adjusting plate B in the original position for fine adj...

Page 578: ...the master feed unit Align the lower adjusting plate notch with the center notch of the link D and tighten the screw C Hook a tension gauge 500 gram range to the paper feed roller shaft E and insert a...

Page 579: ...inkles Method 1 Make sure that the distance between the lower guide plate A and the lower second feed roller B is O to 0 1 mm as shown 2 if incorrect remove both front and rear covers and loosen the s...

Page 580: ...clockwise so that the upper second feed roller A contacts the lower second feed roller 3 Make sure that the clearance between the bushing B and the bushing supporter C is 0 05 to 0 1 mm as shown 4 If...

Page 581: ...on panel Enter in the memory display and 4 in the copy counter Then press the Print Start key Start key SS830 to raise the paper table to the correct position Turn on the paper feed solenoid A manuall...

Page 582: ...the high lobe of the cam F Make sure that the overthrow clearance between the latching plate C and the sector stopper D is 0 1 to 0 3mm Fig 1 If the overthrow clearance is incorrect loosen the two All...

Page 583: ...r 6 screws 2 With a lOmm open end wrench gradually rotate the shaft A counterclockwise until the cam follower of the second paper feed sec tor gear B is at the high lobe of the cam E 3 Make sure that...

Page 584: ...next page Remove the drum unit and the rear cover from the machine Turn on the paper feed solenoid and gradually turn the drum rotation shaft to feed paper by rotating the drum rotation shaft A with...

Page 585: ...vel Clear l O 4 and key in 30 Feed 2 sheets and confirm that the image position is within reasonable tolerance with the original IMAGE POSITION IS INCORRECT Clear l O 30 and key in 1 Reference the dru...

Page 586: ...and reinsert the drum Change DIP SW setting SS950 DPS 101 1 to ON position SS830 DPS 101 6 to ON position Main SW ON and activate the l O MODE Select O output key in 4 and lift the PF table to feed l...

Page 587: ...Start key Start key 830 Stop key and Clear key on the operation panel Enter O in the memory display and 4 in the copy counter Press the Print Start key Start key 830 to raise the paper table to the p...

Page 588: ...2 Paper Feed Roller 61 i D 1 Remove the left clamper A 2 Remove the left bushing B 3 Remove the paper feed roller shaft C 4 Remove the 2 paper feed rollers D 5 48...

Page 589: ...eparation Roller Paper Feed Roller Unit A 1 Remove 2 hexagon screws A 2 Remove the clampers B 3 Remove the upper separation roller paper feed roller unit from the machine by sliding the shaft to the r...

Page 590: ...r Separation Roller Perform the following separation roller unit procedure after removing the paper feed roller upper A B 1 Remove the paper guide disk A 2 Remove the upper separation roller B 5 50 Re...

Page 591: ...Perform the following procedure after removing the paper feed roHer upper separation roller unit 1 Remove the front plate C of the paper feed section 4 screws Lift up then pull out horizontally 2 Remo...

Page 592: ...rn the drum rotation shaft counterclockwise to position the bearing of the pressure release arm B on the top of the pressure cam A 3 Make sure that the overthrow clearance between the paper detecting...

Page 593: ...machine 6 screws Using a lOmm open end wrench turn the drum rotation shaft counterclockwise and position the bearing of the pressure release arm A on top of the pressure cam B While holding this cond...

Page 594: ...Start key Start key SS830 to raise the paper table to the correct position Set the Image Shifting indicator at O position and turn the drum to the correct position for replacement Set a protractor on...

Page 595: ...int results without decreasing the run length Method 1 Remove the rear cover of the machine 6 screws 2 Adjust the clearance A to 6 mm by turning the adjusting bolt B NOTE This procedure should be used...

Page 596: ...he overthrow clearance between the printing pressure ON OFF lever A and the printing pressure stopper C is 0 1 to 0 7mm Also confirm the smooth movement of the printing pressure stopper by manually mo...

Page 597: ...Disassembly 1 Press Roller cl A B 1 Remove a screw A 2 Remove the holding plate B 3 Remove the press roller 4 Remove both right and left bearings C 2 E rings 5 57...

Page 598: ...Remove the rear cover of the machine 6 screws Apply a 1000 gram load using a tension gauge to the center of the main drive belt A Make sure that the belt deflects 1 5 mm If incorrect remove the drum u...

Page 599: ...ke sure that the drum rotation sensor B is positioned so that the pulse disc is inserted into the sensor by 8 1 mm as shown above If not loosen the screw C securing the sensor bracket and adjust the s...

Page 600: ...Speed Change key to set the speed at the maximum level 2 Press the reset key while pressing the O key and make sure that the drum rotation speed is 120 10 rotations minute 3 If not remove the front c...

Page 601: ...1 Press the Speed Change key to set the speed at the maximum level 2 Press the Idling key and make sure that the drum rotation speed is 120 10 rotations minute 3 If not remove the front cover of the...

Page 602: ...s pulled out Method 1 Press the Drum Rotation button to stop the drum at the home position for drum replacement 2 Make sure that the distance between the center of the drum lock A and the center of th...

Page 603: ...A using the following procedure Turn on the power switch while pressing the Print Start key Start key SS830 Stop key and Clear key on the operation panel Enter 0 in the memory display and 9 in the co...

Page 604: ...llows Turn on the solenoid A using the following procedure Turn on the power switch while pressing the Print Start key Start key SS830 Stop key and Clear key on the operation panel Enter in the memory...

Page 605: ...he drum unit Remove the stainless steel screen tetron screen and the metal screen from the drum unit Remove the ink around the ink roller A and the doctor roller B Make sure that the distance between...

Page 606: ...roller and the doctor roller Insert a 0 08 mmgap gaugebetweenthe doctor rollerand the ink roller Then make sure that a O I mm gauge can not penetrate the gap Check the gap at the right center and left...

Page 607: ...ron screen the drum unit applied evenly to the ink either end should be less and the metal screen from Loosen the bolt A and the screw B that secure the ink roller unit to the drum shaft Insert the dr...

Page 608: ...en the ink supply solenoid turns off Method 1 Remove the drum unit from the machine 2 Remove the front cover of the drum unit 3 Press in the solenoid plunger by hand and make sure that the distance be...

Page 609: ...CHI probe of an oscilloscope to TPI the CH2 probe to TP2 and the GND lead to TP I 2V Select the 5 microsecond range Install a drum with no ink or remove the ink bottle and make prints until the Add I...

Page 610: ...nt screen plate C into the tetron screen D as shown in the above figure 6 Insert the tetron screen under the flap of the stainless screen E At this time the red printed circle F must face the operatio...

Page 611: ...support bracket 6 screws Note Hold the timing gear assembly F to prevent it from falling when remov ing the top support bracket Disconnect the encoder motor Remove the timing gears assembly F Remove t...

Page 612: ......

Page 613: ...at the jam in dicator blinks properly after an exit misfeed or a paper wrap occurs 1 Remove the front cover of the machine 2 Place a sheet of 20 lb paper B 30 mm away from the paper exit sensor A and...

Page 614: ...m the following items a b c When the shelter plate is removed and the master eject unit is closed LED 101 LED 104 SS830 should be OFF When the shelter plate is installed and the master eject unit is c...

Page 615: ...tivating the paper feed solenoid to feed a sheet of paper and manually activate the printing pressure solenoid to move the exit pawl A to the drum Make sure that the clearance between the drum and the...

Page 616: ...solenoid Using a lOmm open end wrench gradually rotate the drum rotation shaft counterclockwise at a constant speed While rotating make sure that the exit pawl A does not contact the master clamper B...

Page 617: ...c Disassembly 1 Delivery Table 1 Open the delivery table 2 Remove the spring for GND located under the table 1 screw 3 Remove the stoppers A 2 screws 4 Remove the delivery table 5 77...

Page 618: ...front and rear covers of the machine 2 Remove the antistatic brush bracket A 3 Remove the harness clamp B 1 screw 4 Disconnect the sensor connectors C 5 Disconnect the vacuum motor connector D 6 Remo...

Page 619: ...3 Delivery Belt B 1 Remove the vacuum unit 2 Remove the tension roller A 2 screws 3 Remove the delivery belts B 5 79...

Page 620: ...2 screws each 3 Remove the wing guides B 1 screw each 4 Remove the belt rollers C 2 E rings each then remove the tapes D from the vacuum guide plate 5 Remove the vacuum guide plate E 6 screws 6 Unplu...

Page 621: ...5 Vacuum Motor A B 1 Remove the vacuum unit 2 Loosen the allen screw A mounted on the motor shaft 3 Remove the harness clamp B 1 screw 4 Remove the vacuum motor C 2 screws 5 81...

Page 622: ...Troubleshooting...

Page 623: ...e horizontal and locked in place due to a bend in the pressure plate drive link A Therefore the master eject motor B is locked and the main con trol PCB is damaged A Countermeasure 1 Correct the form...

Page 624: ...the contamination build up dust etc build up on the light emitting on the light emitting and light detecting and light detecting surface A of the surfaces A of the sensor second drum position sensor W...

Page 625: ...r the drum has rotated in reverse by 200 degrees the master eject jam indicator lights and drum rotation stops Possible causes 1 The master eject switch A is faulty Check the performance of the master...

Page 626: ...er and stops at the regular position e Possible causes 1 The looseness of the stopper shaft A prevents the clutch stopper from catching the reverse roller clutch B Therefore the rotation of the revers...

Page 627: ...master paper is detected the main motor A does not rotate so the drum can not wrap the master paper around itself The detec tion of the buckle in the master paper does not turn off Therefore the jam i...

Page 628: ...9 cm and remains in the plotter unit The Master Misfeed indicator lights before the drum rotates I Possible causes c Countermeasure 1 The master buckle sensor is faulty 1 Change the master buckle sens...

Page 629: ...lamp the master because the master clamper action is incorrect Remove smooth clamper the drum unit and confirm movement of the master A by moving the sector gear by hand A e Countermeasure 1 Loosen th...

Page 630: ...not move cl 2 The mounting position of the ink supply solenoid is not correct so when the ink supply solenoid A ison the stopper D does not release the clutch Countermeasure 1 After cleaning the clut...

Page 631: ...pty indicator is displayed D Possible causes 3 The coil of the ink supply is open circuit and the solenoid A does not turn Check the performance solenoid A ink supply on of the ink supply solenoid A b...

Page 632: ...n there is no oscilloscope Remove the ink from inside the drum Turn VR 901 on the ink detection board fully clockwise or counter clockwise If LED 102 on the main PCB does not go out the ink detection...

Page 633: ...does not turn off 1 2 Possible causes The variable resistor for ink supply detection is not e Connection CN Ijusted correctly 18 7 8 between the drum connector male A and the main body connector fema...

Page 634: ...ower speed than usual this is be cause the allen screw for the worm gear of the paper table drive motor is loose Allen Screw 1 Countermeasure Tighten the allen screw Confirm that there is no resistanc...

Page 635: ...the master clamper c The drum is locked because the op tional drum protection sheet which was not removed is jammed in the machine 2 The fuse blows because the rear cover pinches the harness from the...

Page 636: ...the paper table height sensor A and adjust the stop position of the paper feed table CAUTiON The paper table drive motor is equipped with thermal protection If the main switch is turned on and off E 0...

Page 637: ...r islowered This causes a vertical image shift of about 2 or 3 cm A 2 Incorrect movement of the upper second feed roller B shaft delays the upper second feed roller B contact ing the lower second feed...

Page 638: ...earance between the paper feed sector pin A and the sec tor stopper B is too large therefore the sector pin A can not be locked by the sector stopper B 2 The sector stopper because the sector comes of...

Page 639: ...between the paper detecting arm A and the printing pressure ON OFF Lever B is too small therefore the paper detecting arm A can not rotate and paper is stopped by the paper detecting pin C When the pr...

Page 640: ...otograph mode these white lines appear more clearly than in normal mode Phenomenon SS830 5 2 Vertical low density strips occur with a width of about 5 0 mm Confirm with fac simile thermal paper T Poss...

Page 641: ...lace the thermal head Phenomenon 5 4 Many vertical black lines appear on the image The lines vary with every master I I I I i I Possible causes 1 The fluorescent lamp flickers the fluorescent lamp bra...

Page 642: ...thermal head A and the platen roller B is even 2 The fixing screws D of the platen roller are loose 3 The platen roller is slightly deformed Countermeasure 1 Insert a screw driver into the hole on the...

Page 643: ...orrect 1 Adjust the CCD position Main scan direction I Phenomenon 5 7 Spots appear all over the image regardless of original size The image of the original is not printed Possible causes 1 The scanner...

Page 644: ...causes c Countermeasure 1 The scanner harness is faulty 1 1 Repair the faulty section of the scan ner harness or replace the scanner harness Phenomenon 5 9 The image is reduced towards the original fe...

Page 645: ...et key is pressed B i Possible causes 1 Incorrect positioning of the interrupter B prevents the sensor fror tivated 1being ac A Iii w c Countermeasure 1 Adjust the interrupter B so that when the beari...

Page 646: ...er supply isfaulty The voltage between pin No 6 No 5 830 and No 7 No 8 830 of CN503 should be 5V The voltage between pin No 7 No 8 830 and No 3 No 7 830 of CN503 should be 12V Power Supply P C B CN503...

Page 647: ...ition sensor A main tains the sensor ON condition inter rupted When printing starts the first paper delivery sensor is OFF and the second drum position sensor A is ON as mentioned above therefore the...

Page 648: ...tting and light detecting surfaces of the first drum position sensor A maintains the sensor ON condition interrupted therefore the drum is always judged to be at the sensor on position A The first dru...

Page 649: ...nctions are correct but the image is almost completely black and when the Print Start key is pressed the add ink in dicators fi D blink after 20 rotations if ink is present No output No output No outp...

Page 650: ...e master is ejected and one sheet of Feeler is paper trial print is delivered the jam un actuated dicators F blink and reset is impos sible OFF condition When the master is being ejected the jam Feele...

Page 651: ...y can be activated but jam indicators B blink OFF condition Not interrupted Feeler is not actuated Though there is paper on the paper table Paper End indicators B fi blink Pressure Sensor ON condition...

Page 652: ...nd is not detected Master End in dicators C do not blink and jam in dicators C blink OFF condition Even if the master is present the Master Not actuated End indicators C blink Right Cutter Switch ON c...

Page 653: ...sed After the new master is wrapped around the drum and one sheet of paper trial print is delivered the drum rotation does not stop The stop key does not work On print When the Print Start key is 1 1...

Page 654: ...ge on the master paper and CN504 2 is OV 24V CNI03 I on No input When the main switch is turned on the ADF Main PCB drive motor turns on 5 Image position blinks 12V CNI03 2 on No input The counter ind...

Page 655: ...on No output Machine functions are correct but when the Power Supply PCB Start key is pressed the add ink indicators D blink after 20 rotations if ink is present 5V CN503 5 on No output When the main...

Page 656: ...cators A blink Master Eject Switch ON condition After the master is ejected and one sheet of Feeler is paper trial print is delivered the jam un actuated dicators F 3 blink and reset is impos sible OF...

Page 657: ...ble does not go up and Not interrupted when printing starts jam indicators B blink Paper End Sensor ON condition When there is no paper on the paper feed Not interrupted table the Start key can be act...

Page 658: ...End Sensor ON condition Normal operation when a master is present Actuated Master end is not detected Master End in dicators C fi do not blink and jam in dicators C blink OFF condition Even if the ma...

Page 659: ...ne sheet of paper trial print is delivered the drum rotation does not stop The stop key does not work Second Drum OFF condition On print When the Start key is pressed Position Sensor Not interrupted 1...

Page 660: ...IOV CN504 I No output There is no image on the master paper and CN504 2 is OV 24V CNI05 I on No input All indicators are displayed Main PCB 12V CNI05 2 on No input The counter indicator is not display...

Page 661: ...TECHNICAL SERVICE BULLETINS...

Page 662: ...sted on the part chart on page 2 have been changed to accommodate the new style clutch NOTE The part number of the ROM and Main PCB for the VT2105 has been changed The Main PCB has not been changed ex...

Page 663: ...l have the new style Main CPU ROM and reverse roller clutch installed during production UPDATE NO 2 MAIN CONTROL BOARD IMAGE PROCESSING BOARD Due to parts standardization the Main Control Board includ...

Page 664: ...rd 230V 1 1 3 S 67 31 C2168113 C2168052 Main Control Board 115V 1 1 3 S 67 31 C2158057 C2168057 IC Main Board 1 1 3 S 67 32 C2169501 Flat Cable Main PCB 0 1 67 47 DENOTES NEW ITEM UNITS AFFECTED All V...

Page 665: ...Parts Update is being issued to update all Ricoh VT2105 Parts Catalogs This informati on should be incorporated into all existing Ricoh VT2105 Parts Catalog documentation Please correct your Parts Cat...

Page 666: ...FIELD SERVICE MANUAL INSERT GENERAL The Field Service Manual page s listed below must be replaced with the page s supplied Each bull etin package contains 2 sets of replacement pages PAGES The revise...

Page 667: ...JECT FIELD SERVICE MANUAL INSERT GENERAL The Field Service Manual page s listed below must be replaced with the page s supplied Each bull etin package contains 2 sets of replacement pages PAGES The re...

Page 668: ...Breaker 5A 110 120V 1 1 3 67 126 12081245 Relay DC24V 4 2 87 109 12081042 Power Relay DC24V 0 2 1 87 130 DENOTES NEW ITEM UPDATE NO 2 AC DRIVE BOARD To improve reliability the relays RA303 and RA304...

Page 669: ...mp Spring C2244715 after removing the socket 2 screws NOTE 1 When you remove the socket ink will leak out Make sure to place absorbent material under the work area prior to disassembling the ink pump...

Page 670: ...DESCRIPTION CORRECT DESCRIPTION PAGE ITEM C2162702 Front Cover LT Front Cover 9 18 C2162705 Front Door Ass y Front Door LT 9 22 REFERENCE PART NO INCORRECT DESCRIPTION CORRECT DESCRIPTION PAGE INCORR...

Page 671: ...ushing 4 x 8 x 4 5 mm 1 61 57 H0022226 Bushing Head Roller 1 61 58 H0121181 Bushing M6 2 61 59 07200020Z Retaining Ring M2 1 61 119 07200025Z Retaining Ring M2 5 1 61 120 DENOTES NEW ITEM Continued In...

Page 672: ...C2012226 C2192226 Gear 22T 1 1 0 13 33 14030539 Photointeruptor EE SX450 P1 n n 1 15 17 118 111 AW020041 Photointeruptor n n 1 0 15 17 118 111 55061535 Right Side Pad 2 0 17 6 C2095092 Rubber Plate Le...

Page 673: ...ber 2 2 0 45 31 C2154948 C2194948 Drum Clamper Ass y 1 1 0 45 36 C2134583 Stainless Screen 1 0 45 37 C2194583 Teflon Screen B4 0 1 0 45 37 C2003546 C2193546 Lower Belt 4 4 0 63 7 C2003545 C2193545 Upp...

Page 674: ...r Belt 4 4 1 63 9 C2193546 C2193606 Lower Belt 4 4 1 63 7 UNITS AFFECTED All VT2105 Priports manufactured after Serial Number C321604XXXX will have the new style Master Ejec t Belts installed during p...

Page 675: ...93606 Lower Belt 4 4 1 63 7 C2193545 C2193605 Upper Belt 4 4 1 59 28 C2193546 C2193606 Lower Belt 4 4 1 59 29 UNITS AFFECTED All VT2105 2200 Priports manufactured after Serial Number C321604XXXX and C...

Page 676: ...f 1994 to April of 1995 had an insufficient amount of grease applied to these gears during production FIELD COUNTERMEASURE Inspect these gears and lubricate as necessary Also lubricate these gears whe...

Page 677: ...even if the master is damaged ink does not exist around the area beneath the master where the paper leading edge contacts there are no holes in the metal screen However after a long printing run ink l...

Page 678: ...hen you install the tape However to adhere the t ape firmly some area of the sand paper should be covered Even if the sandpaper is not used on the cloth screen the old type cloth screen install the ta...

Page 679: ...e Motor Relay Harness Kit has been registered as a service part C2238131 Install the kit as shown below NOTE The Motor Relay Harness Kit C2238131 includes One Relay Harness includes the capacitors One...

Page 680: ...tabilizer Due to excessive load there is a possibility of capacitor C2 on the fluorescent lamp stabilizer shorting out NOTE The 24 volts DC supplied to the fluorescent lamp stabilizer is not cut by op...

Page 681: ...ing thethennal head when reinstalling SOLUTION Ensure proper assembly of thermal head when reinstalling NOTE Original size screws must return to original SCCBW holes Themal Head The acmw contack ttm3...

Page 682: ...paper end is detected 2 Cover Open is displayed CAUSE The CPU on the main board malfunctions due to static electricity SOLUTION Install the ground wire in the paper table section as illustrated RICOH...

Page 683: ...CTED All SS83O gSO priports manufactured after Serial Numbrs 22181OOOCKl and 2918120000 respectively will have the ground wire installed during production a NEW PART NO C2038098 DENOTES NON ITEM REFER...

Page 684: ...proper CPU operation Retain this information with all SS83CV950 parts catalog documentation until a newmi op blications package with this update is distributed Cl51 H e a 0sc100 29 H Cl21 UNITS AFFECT...

Page 685: ...1 C2033206 ADF Cover YES 55 39 3 3 C2023143 c2033209 Cam Knob YES 55 39 23 23 UNITS AFFECTED All SS830 950 priports manufactured after Serial Numbers 2219030000 and 2199030000 respectively will have t...

Page 686: ...itch is turned ON When the Copier is installed and turned ON the paperfeed table raises and the paper feed shaft is released from the fixing plate I Fixing Plate Rea Side Plate Released Fixed REFERENC...

Page 687: ...S NEW ITEM I I I 1 REFERENCE DESCRIPTION Main Control Board IC TMfvl24126 AP 20 Only compatible with P N C2068035 IC TA805OP 3 ICSTK6962H 1 O 1 63 1 121 UNITS AFFECTED All SS836 priports manufactured...

Page 688: ...lications package with this update is distributed Maln Commutation Btush Motor OLD P N c2008402 C2038404 NEW P N c2038481 c2038453 DESCRIPTION Main Motor DC8OW Commutation Brush REFERENCE INT PAGE ITE...

Page 689: ...h the soft urethane rubber type brake pad no change in part number BULLETIN NO 83OI950 007 SS830 950 PRIPORTS D A T E 12 8 89 Brake PI Brake Pad UNITS AFFECTED All S 3930 950 priports manufactured aft...

Page 690: ...lamp stabilizer no change in part number with one which has a GREEN coloreddecaf hcal Black Green Old Fluorescent Lamp Stabllhr PRODUCTION COUNTERMEASURE The fluorescent lamp stabilizer has been modif...

Page 691: ......

Page 692: ...SOLUTION The corrugated paper used for the outerbox has been changed to increase its strength by approximately 40 Ricoh recommends that all Priports be stacked no more than three 3 high when storing U...

Page 693: ...nk roller and the doctor roller to the specification standard of 0 08mm This may be accomplished by following the procedure below NOTE Ensure a O lmm gap gauge cannot lx inserted batwean the ckxtor an...

Page 694: ...main power switch to cancel the spedal mode 3 Make copies with several masters until all the ink is used inside the drum until copies are blank 4 Remove the drum unit from the machine and place it on...

Page 695: ...auge between the rollers NOTE Check the gap in three 3 locations left rfght and center C Ensure a 0 1 mm gauge cannot be inserted in the gap NOTE Check the gap In three 3 ocatfon s feft rfght end cent...

Page 696: ...e posftbned a6ove the pinion gear as shown 13 Retighten the four clamper screws 14 Insert a 0 3mm gap gauge between the interrupter plate U and the piniongear tighten the pinion gear Allen screw NOTE...

Page 697: ...grounding spring plate have been added to ensure proper grounding NEW P N DESCRIPTION D2034511 Spring Plate Supporter c2034512 Grounding Spring Plate 08011135 Philips Pan Head Screw M3 x 3 l DENOTES N...

Page 698: ...ER The configuration of the stopper stud and the size of the spring arm have been changed to correct misaligned front rear and scanner covers _ Rear Cover V F M gnment Scanner Right Cow II I Front Cov...

Page 699: ...g documentation until a newmicropublica tions package with these updates is distributed l UPDATE NO 1 MASTER EJECT SECTION The dimensions of the following parts have been changed to increase durabilit...

Page 700: ...rect the parts catalog as follows REFERENCE c PART NO INCORRECT IDESCRIPTION CORRECT DESCRIPTION PAGE ITEM C2014670 Platen Roller Ink Pump 33 33 REFERENCE I INCORRECT P N CORRECT P N DESCRIPTION PAGE...

Page 701: ...er and insulating sheets have been added Ribbon cables are wrapped with special tape which has a metal wire covering and the clamps have been changed to metal A conductive plate spring and ground wire...

Page 702: ...fety Switch Bracket Conductive Plate Sprfng 1 Flat Cable Master Processing Harness Clamp Cover Master Processing Board Insulating Sh t Make Up I J _D J UNITS AFFECTED All SS950 priports manufactured a...

Page 703: ...a newmicropublica tions package with these updates is distributed l UPDATE NO 1 POWER SUPPLY UNIT A capacitor and grounding wire have been added for elec tromagnetic interference protection Grounding...

Page 704: ...30 REFERENCE NEW PART NO DESCRIPTION INT PAGE ITE C2035230 Lower Second Feed Roller AS A 21 18 C2035231 Gear l 4T SET 21 12 UNITS AFFECTED All S 30 950 priports manufactured after Serial Numbers 22191...

Page 705: ...l utilize these parts as service parts only l UPDATE NO 4 BELT TENSIONER Two 2 holes have been added to the feed roller holder P N C203 5057 a belt tensioner assembly has been added and the material o...

Page 706: ...4 of 4 etaining Ring M4 l DENOTES NEW ITEM UNITS AFFECTED All SSS30 950 priports manufactured after Serial Numbers 221912XXXX and 219912XXXX respectively will have the belt tensioner assembly and new...

Page 707: ...point FIELD COUNTERMEASURE Replace the main control board PROM or the main control board NOTE No change in part numbers only suffix C2u38042P PART NO Main Control Board DESCRIPTION ORDERING PROCEDURE...

Page 708: ...of the cutout has been shifted as ilh Wated to prevent original misfeeds 259mm 279mm NSW t I REFERENCE OLD PART NO NEW PART NO DESCRIPTION INT PAOE rrEM SS83OSS9SO c2a33109 c2033111 Separation Guide P...

Page 709: ...mal head cover and guide plate installed during production o UPDATE NO 3 CAPACITOR A capacitor has been added to the master processing control board to ensure good copy quality NOTE No changa in the p...

Page 710: ...INT IPAGEI EM o2036026 Thermal Head Drive Board 1 Y E S I47 67 1 3 14010298 I Transistor 2SC2712Y 14010855 ITransistor 2SJ143 14o2u949 IZoner Diode RDlSESS3 14O80408 I IC PST518A 14060764 16091026 16...

Page 711: ...Parts Catalog documentation until a new micropublications package with this update is distributed Plate Nut Koy Counter Acceooory Counter W I REFERENCE OLD P N 22032016 C2032048 DENOTES NEW ITEM UMITS...

Page 712: ...rmation with all SS330 950 Parts Catalog documentation until a new micropublications package with this update is distributed Slit Rear Shield Drum Flange w SS830 Page 35 17 DRUM SECTION II I INTERCHAN...

Page 713: ...eSS950 Priports will in most cases eliminate the offsetting effect as the Image denslty is slightly reduced However thermal heads with a higher reference voltage such as24 9V may have to be reduced to...

Page 714: ...Replace the motor P N C2038451 PRODUCTION COUNTERMEASURE A new method is used to connect the wires to the commutators The part number of the main motor C2038451 remains the same However the color of...

Page 715: ...positioned slightly low causing the CCD to receive more intense light than normal This symptom may not occur after the fluorescent lamp turns on because the light intensity of the lamp is stillIOW How...

Page 716: ...s characters similar to the figure illustrated under symptom Make 10 continuous prints of each original in the Auto cycle mode CcMkm whether the image problem appears on the print made from the 4th or...

Page 717: ...Lamp Stabi llzer C201 3075 Scanner Stay cm1 8105 Flat Cable Mdstcr Processing c2018017 A D Cowerston Board PAGE 71 830 35 A D CONVERSiON BOARD Q tr Per Assrmblr 1 Q ty Per Assembly I66 167 I610 0537 H...

Page 718: ...OLD PART NO C206603SB NEW PART NO C2066035C DESCRIPTION Main Control Board ss950 C2066036B C2038042P C2036046J c2066036c C2038042Q C2036045K PROM Main Control Board PROill INVERCl4ANGEABlLl7 Part num...

Page 719: ...is distributed UPDATE NO 1 SEARING SUPPORTER individual bearing holders have been installed in place of the DRIVE SECTION Index No Parr No Descriprion Q cy Per Assemb 1 y I c201 2218 Stud Gear 30T I I...

Page 720: ...221009xxxX will have the new stylebearing hdder installed during productIon e UPDATE NO 2 FIXING SCREW The configuration of the fixing screw hasbeen changed for easier replacement PAGE42 SS8w PAGE50 S...

Page 721: ...C2232226 Gear 22Z 2 2 3 7 33 C2242302 C2232302 Image Shifting Arm Large 1 1 3 7 34 08077013 Spacer 10 2 x 14 x 0 2 mm n n 4 3 7 110 C2232225 Image Shifting Arm Ass y 0 1 7 44 C2232229 Feed Cam Gear 1...

Page 722: ...T 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be used in OLD machines OLD parts can be used in OLD and NEW machines 1 NEW parts can be used in OLD and NEW machines...

Page 723: ...ration Panel A4 1 0 3 7 C2242440 Operation Panel Cover 0 1 3 7 Change part numbers on Page 5 and 7 REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY PAGE ITEM C2242117 C2262117 Right Grip Paper Delive...

Page 724: ...rs and Descriptions on Page 11 REFERENCE OLD PART NEW PART OLD DESCRIPTION NEW DESCRIPTION QTY PAGE ITEM 55061535 C2095092 Right Side Pad Rubber Plate Lever 2 11 6 C2245094 C2245074 Shielding Sheet Ac...

Page 725: ...14 C2174596 Sponge Front Bank Plate 2 1 41 21 C2174597 Sponge Rear Bank Plate 1 41 23 Denotes new Item number Add to parts to list and change Part Numbers and Descriptions on Page 43 REFERENCE OLD PA...

Page 726: ...243255 Original Table Ass y A4 0 1 47 2 C2033011 C2243021 Dust Shielding 1 1 47 32 C2244016 C2194022 Master Roller Catcher 1 1 51 22 Add items 21 to page 55 REFERENCE NEW PART NUMBER DESCRIPTION QTY P...

Page 727: ...4 10242267 12042376 Micro Switch V 162 3c25 65 125 C2182071 C2182071 Safety Switch Stopper 1 65 8 AA143005 Stepped Screw M4 x 2 5 1 0 65 20 C2182185 Stepped Screw 0 1 65 20 C2182173 C2182173 Support P...

Page 728: ...Numbers on page 73 REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY PAGE ITEM C2134041 C2134042 Master Flange 1 73 1 C2033075 C2243077 Original Exit Tray 1 73 4 C2013023 Right Bracket Original Tray...

Page 729: ...ller has been changed from gray to pink The shaft of the new upper master feed roller has a groove however some of the first production rollers do not have the groove They can be distinguished by the...

Page 730: ...s to facilitate assembly on the roduction line and revent possible cable damage from incorrect installation Fl AT CABI F POSUIQU Mark B Mark A T_apmg PAGE 61 SS830 Mark B I J PAGE 45 SS950 30 SCANNER...

Page 731: ...3 SS830 31 EDITING CONTROL BOARD Index Part No Descrlvtl Q cy Per No A smbly 172 1611 f4133 Res stor 13KQ l LT 5 1 3 1611 Llfl R lstor I OQ I f T f5 B 209 11070654 Fuse 2A 125V 1 210 11070655 Fuse 5A...

Page 732: ...to ensure reliability 24v 601 2 T 24V 24v 601 4 24V LO I 6 24V 601 8 3 C600 47JI 50V GND 8 601 10 GNO B 601 12 GNO B 601 14 GND B 601 16 GND B VMGND PAGE 45 SS950 PAGE 65 SS950 22 SCANNER SECTION Ill...

Page 733: ...3 4523 Stainless Screen I 39 C203 fL521J Screen Plate Spring 2 flo C200 b679 Rear Shield Drum Flange I 41 C2034560 Rear Drum Flange I I L3 C200 8522 Ground WI re I C200 L9L0 Clamper Magnet I C203 4565...

Page 734: ...ffix change only PAGE 71 SS950j 35 AC DRIVE BOARD l lex Nu P cr No De r r ttnn Q ty Per As ernbly 102 1102 0919 Connector 12P I 1 I 115 i IL02 OL26 Zener I lode RD12FB2 116 IL02 0646 Diode S5VB20 1 I...

Page 735: ...30 Dc r vc on Stud Gear 30T Drum Clamper Roller Sllde Guide Iconnector Plate lClamPer Spring I 1 aster Elect So lenold Soleno d Bracket Ink Detecting Board Drum Harness Stud Support Side Plate Is de G...

Page 736: ...not necessary to remove the seal as the projection on the ink pump inlet will break the seal when the cartridge is set into the drum cartridge holder o I I PAGE 3 9 SS830 950 UNITS AFFECTED All SS830...

Page 737: ...edges may transfer to the inside of the drum screen and leak from the drum edges during large duplicating runs FIELD COUNTERMEASURE Install drum blade kit P N C2079011 and perform the following instal...

Page 738: ...securing the ink roller shaft stay C then install the new front drum blade C2074745 D and secure it with the internal hexagon head screw Iv 4x8 E and the flat washer M4 F Remove the old rear drum bla...

Page 739: ...cts the ink roller F F PRODUCTION COUNTERMEASURE The following has been implemented to prevent leakage The front and rear drum blades have been changed to scrape off ink build up on the ink roller edg...

Page 740: ...Gear 45T Bearing Holder Gear 20T Adjusting Plate Doctor Roller Front Side Plate Ink Roller Front Drum Blade Front Bank Plate Drum Doctor Roller Ink Roller Stay Drum Ink Roller Rear Drum Blade Gear 36...

Page 741: ...n part number of the thermal head cleanefi Old Type New Type Cap B Bottle After the cap is removed the The lid remains inside the cap internal cap must be pulled out UNITS AFFECTED Ail SS830 Priports...

Page 742: ...ts have been CJ 3 modified to improve durability and prevent the possibility of the front door dislodging l New PAGE 3 SS830 1 EXTERIOR I Index No I Part No I Descr pt on I Q ty Per Assembly I 11 I C2...

Page 743: ...Part numbersC207247 5 C2072478and C2072479 are replacing C201 2485 C2012481 and C2 12483 Part numbersC2072475 C2072478and C2072479 must bereplaced AS ASET UNITS AFFECTED All SS830Priports manufactured...

Page 744: ...ailure to feed paper B NOTE This failure only occurs during operation if operated manuall the paper will feed correctly SOLUTION Remove the paper feed roller gear A and the second feed roller gear B L...

Page 745: ...UTION Replace the print pressure cam with P N C2075560 This will apply print pressure to the pressure roller 5 approximately 7mm earlier in the drum rotation angle C l OQ CA o NOTE Pedorm exit pawl ti...

Page 746: ...0 6002 C200 5553 C203 5505 C203 5507 C200 5552 5053 0223 C203 2034 C203 5509 C200 6008 C203 6003 C200 6004 C200 2225 C200 2224 c2075560 l Print Pressure Bush ng Print Pressure Stopper Spring Master Fe...

Page 747: ...installing a new separation plate inspect the bond between the rubber separation pad and separation plate If the bond is insufficient apply a strong adhesive i e super glue Rubber Separation Pad Separ...

Page 748: ...TYIINTI PAGE I ITEM I I I I ISS830 950 I VT2130 I c2035231 I 22075231 I Gear 14T 11 1111 21 127 12 UNITS AFFECTED All VT2130 Priports manufactured after Serial Number C2801 070011 will have the new st...

Page 749: ...0 Priports manufactured after Serial Number C2801 070011 will have the new style feed roller arm installed during production All SS830 950 Priports will utilize the feed roller arm as a service part o...

Page 750: ...of diode D115 to increase the response of the power supply NOTE There is no change in the part number of the power supp y unit only a suffix change P N C2138302B I REFERENCE OLD PART NO NEW PART NO DE...

Page 751: ...nge for the AID conversion board only a suffix change PIN C2038018A to C2038018B REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM 14072339 I ITTL IC SN74LS241NS I 1 0 I I 65 I 132 14071...

Page 752: ...Non dmunvera Usigh B Poaizbnam la carlucda di inchloetro NEW Handling instructions Sal the Ink in the machine immediately atter the cap is removed 10 prevent entry of air EEzilm E Dan Farbbehalter aof...

Page 753: ...o the magnet plate fits properly Old Magnet Plate r o Q z Magnet Catch New O llo I REFERENCE OLD PART NO NEW PART NO DESCRIPTION QTY INT PAGE ITEM C2002432 C21 32435 Maanet Plate 1 1 1 9 24 UNITSAFFEC...

Page 754: ...ded to the upper second feed roller guide plate B as illustrated The brush will reduce static electricity between the paper and the master which may cause paper misfeeds at the drum B 41 mm 9 5 mm J r...

Page 755: ...TERCHANGEABILITY CHART o OLD and NEW parts oan be used in both OLD and NEW parts CAN NOT be used in OLD machines NEW machines 2 OLD parts can be used in OLD and NEW machines NEW parts oan be used in O...

Page 756: ...33032 Lock Lever 1 1 3s 59 43 49 35 18 35 C2033033 C21 33033 Lock Lever 1 1 IL 3s 59 43 49 25 16 25 Transmission 055301 OOE Allen Screw M3x1 O 1 0 uL4 116 110 116 05530060E Allen Screw M3x6 1 1 59 43...

Page 757: ...ENOTES NEW ITEM INTERCHANGEABILITY CHART REFERENCE QTY INT PAGE INDEX 87 2 1 1 87 2 1 1 87 2 1 1 87 2 0 1 87 24 0 1 87 24 0 OLD and NEW parts can be used in both OLD and 3 NEW parts CAN NOT be used in...

Page 758: ...th the page s supplied Each bulletin package contains 5 sets of replacement page s Additional sets can be ordered through NSPC reference part number P2130039 PAGES The revised areas have been highligh...

Page 759: ...NEW machines OLD parts CAN NOT be used in NEW machines NEW OLD parts CAN NOT be used in NEW machines 3 parts CAN NOT be used in OLD machines Must be installed as a set on units manufactured prior to t...

Page 760: ...034560 C2134560 Rear Drum Flange 1 1 1 35 41 41 34 INTERCHANGEABILITY CHART o OLD and NEW parts can be used in both OLD and NEW parts CAN NOT be used in OLD machines NEW machines 2 OLD parts can be us...

Page 761: ...e part number of the ROM and Main PCB for the VT2130 has been changed The Main PCB has not been changed except for the ROM The old and new PCB s are interchangeable REFERENCE OLD PART NO NEW PART NO D...

Page 762: ...1 0 57 15 56073616 Guide Plate Spring 1 0 57 14 06220060E Spring Pin 2 x 6mm 1 0 57 105 03140080Z Philips Screw 1 0 57 106 05740060E Hexagon Headless Screw M4 x 6 1 0 57 108 03130200Z Philips Screw 3...

Page 763: ...Spacer 4 x 20 x 6 0 2 3 S 23 4 03140100Z Philips Screw M4 x 10 0 2 23 111 DENOTES NEW ITEM INTERCHANGEABILITY CHART 0 OLD and NEW parts can be used in both OLD and NEW machines 2 NEW parts CAN NOT be...

Page 764: ...rcuit Breaker 5A 110 120V 1 1 3 63A 121 12081245 Relay DC24V 4 2 75 109 12081042 Power Relay DC24V 0 2 1 75 129 DENOTES NEW ITEM UPDATE NO 2 AC DRIVE BOARD To improve reliability the relays RA303 and...

Page 765: ...he 2 rollers which are fixed to the Bottom Plate have been moved 2 The positions of the E rings that fix the rollers to the Upper Pulley Shaft have been moved 3 The Pressure Plate has been changed the...

Page 766: ...output via DIP Switches NOTE This ROM can be obtained through normal NSPC channels or by downloading a Hex file for local programming via the Ricoh Technical Services BBS refer to Service News and Inf...

Page 767: ...IPTION QTY PAGE ITEM C2032083 Exit Pawl Bushing 1 31 30 DENOTES NEW ITEM Continued Page 31 PRESS ROLLER SECTION Add the following part CUSTOMER SERVICE GROUP MECHANICAL PAPER PATH ELECTRICAL OTHER Not...

Page 768: ...mm 1 57 57 H0022226 Bushing Head Roller 1 57 58 H0121181 Bushing M6 2 57 59 07200020Z Retaining Ring M2 1 57 121 07200025Z Retaining Ring M2 5 1 57 122 Incorrect Incorrect index number or illustratio...

Page 769: ......

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