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Series NK/F, NKP/F, NKS/F, NKSP/F, NKL/F, NKLP/F

 

Page 15

 

9520-070-en

 

Revision  10 

TM 8361

 

Edition  10/2010 

9.1.1  Safety stuffing box 

Insert  sealing  foil 

413

  between  the  upper  and 

lower halve of the shell 

120

.

Displace packing rings 

402/1

 by 90° against each 

other 

Screw  in  stuffing  box  screws 

901/3

. Only  tighten 

in the event of a leak. 

Safety  stuffing  box  with  monitor  using  warning 
connection
Tighten  stuffing  box  bolts 

901/3

  with  torque  in 

accordance with 

Section 1.3

.

See also 

Section 10.10

.

For  detailed  installation  and  inspection  regulations 
see QM No. 0910-08-1005, available from Richter on 
request. 
 

9.2  Valve actuation 

The  valve  stem  has  a  pivot  to  attach  a  hand  lever 
respectively a coupling. 

Hand lever respectively pivot parallel to the axis of 
the pipeline:

Valve open

 

Hand lever respectively pivot at right angles to the 
axis of the pipeline:

Valve closed

 

In the case of a coupling, 2 red marks indicate the 
position of the disc on them. 
Marks parallel to the axis of the pipeline:

Valve open

 

Marks at right angles to the axis of the pipeline:

Valve closed

 

9.2.1  Actuated with lever 

The throttling plate 

519

 permits a fixing of the lever at 

15°  intervals.  It  is  lockable  with  a  commercially 
available padlock. 
 

9.2.2  Actuated by means of worm gear 

In  the  standard  version,  the  manufacturer  normally 
provides  worm  gears  with  a  special  pick-up  for  the 
stem pivot. 

The  bracket  and  the  coupling  are  thereby  not 
required. 

Commercially  available  worm  gears  equipped  with  a 
connection as per ISO 5211 can also be connected. 

These require a bracket and a coupling however. 

This  version  is  also  necessary  for  butterfly  valves 
with a safety stuffing box. 

Couplings and brackets are available as accessories 
in the Richter range of products. 
 

9.2.3  Remotely actuated 

Richter  butterfly  valves  can  be  remotely  actuated  by 
means of pneumatic, hydraulic or electric quarter-turn 
actuators  equipped  with  a  connection  as  per  ISO 
5211. 

Couplings  and  brackets  are  available  as  accessories 
in the Richter range of products. 
 

9.2.4  Required breakaway torque 

The  breakaway  torque  of  the  actuator  must 
be  at  least  as  high  as  the  breakaway  torque 
of the butterfly valve, about 20% higher being 
better however. 

Media of higher viscosity and/or those with solids may 
require an increased factor of safety when calculating 
the  size  of  the  actuator.  This  is  particularly  true  for 
non-Newtonian  fluids  such  as  high  polymer  sub-
stances,  suspensions,  pastes,  lubricants,  resins, 
lacquers etc. 

Admissible  factors  of  safety  lie  in  the  range  of  20  - 
50% of the breakaway torque. 

To  prevent  damage  to  the  valve,  particular  attention 
must be paid to the torque Mdmax in 

Section 1.8

.

9.3  Options 

 

9.3.1  Safety stauffing box 

The  safety  stuffing  box  acts  independently  from  the 
standard  shaft  gasket  and  can  be  re-adjusted  by 
hand. 

Only with the option safety stuffing box: A sealing foil 

413

  is  inserted  between  the  upper  section  and  the 

lower section of shell. 

If  the  shaft  gasket  is  damaged,  the  valve  can  thus 
continue to be operated for a short time. 
See drawing 

Section 10.10

.

In  order  to  ensure  leak  monitoring,  Richter  recom-
mends the combination of the safety stuffing box with 
a warning connection. 

If  only  the  safety  stuffing  box  is  present,  do  not 
tighten it  so that any leak becomes visible. 
Otherwise  the  valve  may  be  destroyed  by  an 
unnoticed internal leak. 
 

9.3.2  Monitoring connection 

The  monitoring  connection,  between  the  standard 
shaft gasket and the safety stuffing box, can be fitted 
with attachments for monitoring pressure. 

It  can  indicate  leaks  or  build  up  a  protective  nitrogen 
layer. See drawing  

Section 10.10

.

Summary of Contents for NK/F series

Page 1: ...enance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 070 en Revision 10 Edition 10 2011 Series NK F NKP F NKL F NK...

Page 2: ...ation 13 7 1 Initial commissioning 13 7 2 Improper operation and their consequences 13 7 3 Shutdown 13 7 3 1 Additional advice for shut off and control butterfly valve with actuator 13 8 Malfunctions...

Page 3: ...unit plastic lined Certified to Clean Air Act TA Luft Strength and tightness P10 P11 of the pressure bearing body tested to DIN EN 12266 1 Gas tight P12 in the seat to DIN EN 12266 1 leak rate A Flan...

Page 4: ...F Actuator connection to ISO 5211 NKL F Lever DN 50 80 100 150 200 2 3 4 6 8 DN 50 80 100 150 200 2 3 4 6 8 Gear DN 50 80 100 150 400 2 3 4 6 16 DN 50 80 100 150 250 2 3 4 6 10 NKLP F Actuator connect...

Page 5: ...in lbs 2 x M8 3 27 Pipe screws flanges to ISO DIN Flange nom size Screws Tightening torque mm ISO DIN Nm 50 4 x M16 30 80 8 x M16 25 100 8 x M16 30 150 8 x M20 55 200 8 x M20 75 250 12 x M20 65 300 12...

Page 6: ...m mm mm 50 2 28 4 43 F07 80 3 67 17 5 46 F07 100 4 87 24 5 52 F07 150 6 142 48 56 F10 200 8 193 71 60 F10 250 10 243 92 68 F12 300 12 292 112 78 F12 350 14 343 137 78 F14 400 16 389 150 102 F14 1 See...

Page 7: ...6 0 7 0 0 7 4 0 150 6 16 0 11 0 12 0 3 7 4 5 200 8 23 0 15 0 19 5 3 7 4 5 250 10 35 0 25 0 29 0 9 5 300 12 54 0 33 0 47 5 9 5 350 14 68 0 47 0 15 0 400 16 97 0 69 0 15 0 Actuator see data of the manuf...

Page 8: ...in the loss of any and all claims for damages For example non observance may involve the following hazards Failure of important functions of the valve plant Risk to people from electric mechanical and...

Page 9: ...es for applications in potentially explosive areas based on the Directive 94 9 EC ATEX The valves are intended for use in a potentially explosive area and are therefore subject to the conformity asses...

Page 10: ...ituents The inspection intervals are to be reduced compared with the usual times Actuators and electric peripherals such as temperature pressure and flow sensors etc must comply with the valid safety...

Page 11: ...ocking plate on shut off and control butterfly valves with a single acting actuator See also Section 6 4 1 and the drawing in Section 5 4 Mount flange caps 5 3 Return consignments Valves which have co...

Page 12: ...re made of metal or enamel PTFE lined gaskets with a metal inlay should be used These gaskets are available as special accessories in the Richter range 6 3 Direction of flow and installation position...

Page 13: ...arts jamming Operation with solids leads to increased wear There must be no foreign matter on the sealing surfaces Operation during cavitation leads to increased wear Non observance of the pressure te...

Page 14: ...ered with all the details in acc with the valve identification Only original spare parts may be installed To prevent leaks a regular check of the connec tion screws should be made in line with the ope...

Page 15: ...essories in the Richter range of products 9 2 3 Remotely actuated Richter butterfly valves can be remotely actuated by means of pneumatic hydraulic or electric quarter turn actuators equipped with a c...

Page 16: ...1005 available from Richter on request 10 Drawings 10 1 Legend 120 shell 221 disc stem unit 229 guide pin up to DN 150 6 inclusive 300 plain bearing 400 1 o ring 405 thrust ring 409 body lining 412 pr...

Page 17: ...F NKSP F NKL F NKLP F Page 17 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 2 Sectional drawing NK F DN 50 150 2 6 Double flange body with lever assembly disc stem unit PFA lined Only with optio...

Page 18: ...Page 18 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 3 Sectional drawing NK F DN 200 300 8 12 Double flange body with lever assembly disc stem unit PFA lined DN 250 300 10 12 standard with warm...

Page 19: ...F NKSP F NKL F NKLP F Page 19 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 4 Sectional drawing NKS F DN 50 150 2 6 Wafer style body with lever assembly disc stem unit PFA lined Only with option...

Page 20: ...F Page 20 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 5 Sectional drawing NKS F DN 200 400 8 14 Wafer style body with lever assembly disc stem unit PFA lined DN 250 400 10 14 standard with worm...

Page 21: ...S F NKSP F NKL F NKLP F Page 21 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 6 Sectional drawing NKL F DN 50 150 2 6 Lug style body with lever assembly disc stem unit PFA lined Only with option...

Page 22: ...F Page 22 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 7 Sectional drawing NKL F DN 200 400 8 14 Lug style body with lever assembly disc stem unit PFA lined DN 250 400 10 14 standard with worm...

Page 23: ...Series NK F NKP F NKS F NKSP F NKL F NKLP F Page 23 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 8 Worm gear 10 9 Actuator...

Page 24: ...P F Page 24 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 10 Option safety stuffing box Lever unit Worm gear Option monitoring connection see lever unit Actuator Option monitoring connection see...

Page 25: ...mm inch 135 5 31 160 6 30 175 6 89 212 8 35 232 9 13 Standard with worm gear h mm inch 40 1 57 48 1 89 I mm inch 300 11 81 500 19 68 B mm inch 66 2 60 93 3 66 106 4 17 135 5 31 165 6 50 L mm inch 43 1...

Page 26: ...0 1 57 B mm inch 66 2 60 93 3 66 106 4 17 135 5 31 165 6 50 195 7 68 230 9 06 L mm inch 43 1 69 46 1 81 52 2 05 56 2 20 60 2 36 68 2 68 78 3 07 D mm inch 165 6 50 200 7 87 222 8 74 285 11 22 340 13 39...

Page 27: ...Series NK F NKP F NKS F NKSP F NKL F NKLP F Page 27 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 13 Dimensional drawing NKP F...

Page 28: ...05 56 2 20 60 2 36 68 2 68 78 3 07 D mm inch 165 6 50 200 7 87 222 8 74 285 11 22 340 13 39 405 15 94 470 18 50 C mm inch 90 3 54 128 5 04 150 5 91 212 8 35 265 10 43 315 12 40 365 14 37 E mm inch 28...

Page 29: ...0 16 H1 mm inch 135 5 31 160 6 30 175 6 89 212 8 35 232 9 13 Standard with worm gear h mm inch 40 1 57 48 1 89 B mm inch 72 2 84 89 3 50 100 3 94 128 5 04 165 6 50 I mm inch 300 11 81 500 19 68 L mm i...

Page 30: ...4 128 5 04 165 6 50 195 7 68 225 8 86 258 10 16 282 11 10 L mm inch 43 1 69 46 1 81 52 2 05 56 2 20 60 2 36 68 2 68 78 3 07 102 4 02 D mm inch 135 5 31 178 7 01 205 8 07 268 10 55 326 12 83 380 14 96...

Page 31: ...Series NK F NKP F NKS F NKSP F NKL F NKLP F Page 31 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 16 Dimensional drawing NKSP F...

Page 32: ...68 78 3 07 102 4 02 D mm inch 152 5 98 207 8 15 236 9 29 300 11 81 352 13 86 434 17 09 520 20 47 558 21 97 630 24 80 C mm inch 90 3 54 128 5 04 150 5 91 212 8 35 265 10 43 315 12 40 365 14 37 430 16...

Page 33: ...16 H1 mm inch 135 5 31 160 6 30 175 6 89 212 8 35 232 9 13 Standard with worm gear h mm inch 40 1 57 48 1 89 I mm inch 300 11 81 500 19 68 B mm inch 72 2 84 89 3 50 100 3 94 128 5 04 165 6 50 L mm in...

Page 34: ...128 5 04 165 6 50 195 7 68 225 8 86 258 10 16 282 11 10 L mm inch 43 1 69 46 1 81 52 2 05 56 2 20 60 2 36 68 2 68 78 3 07 102 4 02 D mm inch 152 5 98 207 8 15 236 9 29 300 11 81 352 13 86 434 17 09 5...

Page 35: ...Series NK F NKP F NKS F NKSP F NKL F NKLP F Page 35 9520 070 en Revision 10 TM 8361 Edition 10 2010 10 19 Dimensional drawing NKLP F...

Page 36: ...68 78 3 07 102 4 02 D mm inch 152 5 98 207 8 15 236 9 29 300 11 81 352 13 86 434 17 09 520 20 47 558 21 97 630 24 80 C mm inch 90 3 54 128 5 04 150 5 91 212 8 35 265 10 43 315 12 40 365 14 37 430 16...

Page 37: ...Machinery Angewandte DIN EN ISO 12100 2 Technische Spezifikation AD 2000 Applied Technical Specification berwachungsverfahren 97 23 EG Surveillance Procedure Zertifizierungsstelle f r Druckger te der...

Page 38: ......

Page 39: ...plication if the safety instructions and the following parameters are observed Device Type A Proof Test Interval 1 year HFT 0 single channel usage SU 231 FIT SD 26 FIT DU 195 FIT DD 62 FIT SFF 62 1 PF...

Page 40: ...mination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the rep...

Page 41: ...logical 2 and with which cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with...

Page 42: ...t WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel and is...

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