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FlexWeigh System 101

ii

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Summary of Contents for FlexWeigh System 101

Page 1: ...FlexWeigh System 101 Basic Filler Version 1 02 Operation Manual June 10 2020 PN 120491 Rev C...

Page 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Page 3: ...rounding 7 2 5 Parts Kit Contents 7 2 6 Option Cards 8 3 0 Setup Menu 9 3 1 Entering the Setup Menu 9 3 2 Setting the System Time and Date 10 3 3 Modifying the Setup Password 11 3 4 Enabling Disabling...

Page 4: ...exWeigh System 101 ii Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webina...

Page 5: ...as been read and all instructions are understood Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing Systems dealer for replacement m...

Page 6: ...tal and total registers Transmitted audit trail Digital I O board Relay rack and SSR relay outputs Fast feed Slow feed Fill complete optional Zero tolerance optional The iRite program and source code...

Page 7: ...ll process This requires that the E Stop button is in a stopped position Resume Starts the fill process from a paused state This requires that the E Stop is in a run position Manual Allows manual cont...

Page 8: ...or entry into the setup menu Setting the password to nothing will cause the system to not prompt for a password when the Setup Menu softkey is pressed Enabling Disabling ID 1 ID 1 This allows the oper...

Page 9: ...n the FlexWeigh System 101 unit and this manual If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately 2 2 Enclosure Disassembly The FlexWeigh System 101 m...

Page 10: ...es are 18 AWG unless otherwise specified Figure 2 3 Wiring Diagram Inside Enclosure See Figure 5 3 on page 26 for wiring part numbers Note A B Detail A Detail B Inside Enclosure To Terminal Block R To...

Page 11: ...Part No Description Qty 14626 Kep nuts 8 32NC 6 6 15133 Lock washers No 8 type A 6 6 15631 Cable ties 4 single A D 6 dual A D 4 15665 Reducing glands for 1 2 NPT cord grips 11 11 15887 6 position scre...

Page 12: ...2 2 Option Card Locations Slot Bit Type Function 0 1 Programmability E Stop 0 2 Start 0 3 Resume 0 4 Reset 0 5 6 Off Currently not used 2 1 Output Fast Fill 2 2 Slow Fill 2 3 Fill Complete 2 4 Zero T...

Page 13: ...the entered value against the system password and performs one of the following actions If the password is valid the Setup Menu Main Screen displays Figure 3 2 If the password is invalid Invalid pass...

Page 14: ...date 3 Press the Enter key to save the settings Figure 3 4 Time and Date Main Screen The Cancel softkey can be pressed at any time to exit this sequence without saving any changes 04 27 2011 02 15PM S...

Page 15: ...d to verify 5 Re enter the password and press the Enter key again The system performs one of the following actions If the passwords match the system displays Password Changed If the passwords do not m...

Page 16: ...eeds Use the following steps to modify the filling speeds 1 From the Main Setup Menu Screen Figure 3 7 press the Setup Password softkey a password is not required 2 Press the More softkey to access th...

Page 17: ...s of operation Figure 3 9 Auto Print Disabled Softkey 3 8 Delay After Discharge Use the following steps to modify the delay after discharge 1 From the Main Setup Menu Screen Figure 3 7 on page 12 cycl...

Page 18: ...tional output Slow Fill By pressing the Slow Fill softkey the digital I O is tested and the Slow Fill icon on the setup menu screen is darkened while it s being tested Press the Slow Fill softkey agai...

Page 19: ...enu Screen 1 Press the Presets softkey Softkeys in Figure 4 2 are displayed Figure 4 2 Presets Softkey Parameters 2 Press the corresponding softkey to edit the data Parameters that can be edited inclu...

Page 20: ...t the cycle switches from Fast Feed to Dribble Feed 1 Enter the dribble weight using the arrow keys and the numeric keypad 2 Press Enter on the 920i to save that value The existing number needs to fir...

Page 21: ...ue before the FlexWeigh System 101 will start a batch 1 Enter the preact weight using the arrow keys and the numeric keypad 2 Press Enter on the 920i to save that value The existing number needs to fi...

Page 22: ...onsecutive Number Print Sub Total Print Total Consecutive Number Press the Consecutive Number softkey to enter the next number to be weighed The system keeps incrementing every time a batch is running...

Page 23: ...ey Figure 4 7 on page 18 to access the Print Total softkey 2 Press the Print Total softkey to access the following screen Figure 4 10 Clear Total Screen 3 Press the Yes softkey to clear the total and...

Page 24: ...he fast fill and leaves the slow fill on until the target weight preact weight is satisfied Dual Speed Filling Turns on the fast fill until the dribble weight is satisfied The system turns on the slow...

Page 25: ...er to integrate with the FlexWeigh System 101 is the TMU 220 Tape Printer but will easily integrate with any strip printer Hook up the printer to the FlexWeigh System 101 per printer manual instructio...

Page 26: ...anel Push Button Includes Manual Fill Maintained Off Spring Return Manual Switches Fill On Jog Fill Fast Slow Optional Front Panel Event Pilot Lights Includes Green Ready Red Fill Complete Amber Filli...

Page 27: ...Appendix Rice Lake Weighing Systems All Rights Reserved 23 5 3 Product Dimensions Figure 5 1 FlexWeigh System 101 Basic Filler Enclosure Dimensions 14 33 11 00 18 24 18 83 19 63 14 22 6 69 14 00...

Page 28: ...t Parts Illustration See Detail A 29 27 51 48 30 3 47 98 28 46 13 25 24 69 67 70 13 26 50 99 68 74 16 5 4 53 28 9 13 14 19 20 17 12 11 4 5 44 5 52 18 92 1 4 5 6 23 55 22 105 106 91 90 21 83 78 79 80 7...

Page 29: ...ingle Channel A D Card 1 48 68724 920i Cover Gasket 1 49 66502 Overlay Membrane Switch 1 50 109549 920i CPU Board Assembly 1 51 15650 Cable Tie Mount 3 4 in 7 52 16861 Label High Voltage 3 53 16892 La...

Page 30: ...Red Stranded 4 1 2 15432 Wire 18 AWG Brown Stranded 2 5 1 3 15435 Wire 18 AWG Blue Stranded 33 1 4 15451 Wire 18 AWG Yellow Stranded 8 1 5 15431 Wire 18 AWG Black Stranded 2 1 50 109549 920i CPU Board...

Page 31: ...caused by accident misuse neglect alteration improper installation improper repair or improper testing Rice Lake Weighing Systems shall be the sole judge of all alleged non conformities Such equipmen...

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Page 33: ......

Page 34: ...anada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change wi...

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