Rice Lake Altralite Installation Manual Download Page 13

Troubleshooting

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4.0

Troubleshooting

This section provides information regarding the troubleshooting of the Altralite Floor Scale.

4.1 Troubleshooting Guide

4.2 Periodic Maintenance

The space between the platform side and pit frame, and the surface beneath the platform must be periodically cleaned to 

prevent debris build up. More frequent cleaning of these areas is necessary with scales mounted in pits.

Do not attempt to use scales with load cells that are not hermetically sealed in washdown applications. 

Water damage is a common cause of failure in non-hermetically-sealed load cells. Use care with high pressure 

steam wash downs for hermetically-sealed load cells. The steam may not damage the load cells, but the 

elevated temperatures may cause incorrect readings until the unit cools to room temperature.

Issue

Possible Cause

Solution

System does not operate - no display Power disconnected

Check and reconnect

Indicator fuse blown

Replace fusel; Check for cause

Interface cable cut or disconnected

Repair

Signal leads incorrectly installed at indicator Install according to indicator installation manual

Display stays at zero

Indicator faulty

Service indicator

Load cell connections faulty

Check cable connections in junction box and at indicator

Erratic weights

Vibration near scale

Remove source of vibration or move scale

Platform not level to within 1/4''

Level scale by adjusting feet or shimming if necessary

Load cell or cable water damage

Replace

Debris under load cells or platform

Clean

Indicator faulty

Use simulator to test indicator for stability; 

Service indicator

Consistently high or low weights

Indicator not properly adjusted to zero

Zero the indicator according to indicator manual

Platform binding

Obtain adequate clearance for free platform movement

Indicator not calibrated

Calibrate according to indicator manual and 

Section 3.3 

on page 8

Load cells are faulty

Test and replace load cells if necessary

Feet touching deck underside

Adjust feet downward to provide clearance

Table 4-1.  Troubleshooting

CAUTION

Summary of Contents for Altralite

Page 1: ...Altralite Portable Low Profile Floor Scale Installation Manual PN 202864 Rev A October 20 2020...

Page 2: ...marks of their respective companies All information contained within this publication is to the best of our knowledge complete and accurate at the time of publication Rice Lake Weighing Systems reserv...

Page 3: ...lation Overview 2 2 2 Site Preparation 2 2 3 Unpacking 2 2 4 Assembly 3 2 4 1 Installing and Adjusting Feet 3 2 4 2 Mounting Plate Installation 3 2 5 Junction Box Connections 4 2 5 1 Electrical Interf...

Page 4: ...table Low Profile Floor Scale ii Visit our website www RiceLake com Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake...

Page 5: ...e available from the Rice Lake Weighing Systems website at www ricelake com Warranty information can be found on the website at www ricelake com warranties 1 1 Safety Safety Signal Definitions Indicat...

Page 6: ...dicator must be protected against crushing cutting or moisture damage If the chosen site has potential dangers some method of protection such as running the cable in conduit will be necessary In opera...

Page 7: ...in contact with the floor check the deck with the spirit level to be sure the scale is within 1 4 of level 2 4 2 Mounting Plate Installation For permanent applications the scale should be secured to...

Page 8: ...down applications are shown When planning cable routing with either of these two methods leave a loose coil of excess cable under the scale to facilitate future lifting of the scale for servicing or c...

Page 9: ...re 2 5 Cover Plate Figure 2 6 Section Showing Installed Altralite Floor Scale and Pit Frame Site Considerations Debris floor sweepings or material spills may accumulate in the pit and interfere with s...

Page 10: ...with access ramps side movement of the scale is automatically eliminated and no other mounting plates are necessary Access ramps can only be attached to the scale on one of the two scale sides that ar...

Page 11: ...l must be matched by adjusting the signals with potentiometers at the junction box This process is known as trimming Figure 3 1 Trim Potentiometers 1 Remove the junction box cover and identify correct...

Page 12: ...read within 1 of the test weight used 3 3 Calibration Procedure Refer to the indicator manual to determine correct calibration procedures It is recommended that the scale be exercised before calibrat...

Page 13: ...Check and reconnect Indicator fuse blown Replace fusel Check for cause Interface cable cut or disconnected Repair Signal leads incorrectly installed at indicator Install according to indicator instal...

Page 14: ...oad cell capacity on the affected scale corner 2 Screw in the overload stop until the indicator reading changes then back off the overload stop 1 6 turn Repeat for each corner where the load cell has...

Page 15: ...lb capacity torque to 75 ft lbs Figure 4 3 Foot Pad Side View 8 Route the load cell cables near each corner so that the cable is free from possible contact with each foot 9 Hold the cable in position...

Page 16: ...e out of the junction box enclosure and tighten the cord grip dome nuts with a wrench To be watertight the nuts must be tightened to the point where the rubber sleeving begins to protrude out of the n...

Page 17: ...t available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration imprope...

Page 18: ...ebsite www RiceLake com 6 0 Specifications End Load Capacity 100 full scale at 5000 lbs Cable Length 20 6 1m for connecting junction box to indicator Warranty Altralite Weldment 5 years Load Cell 2 ye...

Page 19: ......

Page 20: ...ada Mexico 800 321 6703 International 715 234 9171 Europe 31 0 26 472 1319 Rice Lake Weighing Systems is an ISO 9001 registered company Rice Lake Weighing Systems Specifications subject to change with...

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