RHINO SE10-4A Operator'S Manual Download Page 31

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SAFETY

SE10-4A/SE15-4A 03/09

Safety Section 1-25

SAFETY

DANGER! Make certain that drivelines are correct
length and are securely attached.

P/N 00756494

DANGER! Guard Missing, Do Not Operate. If you
see this decal, Do Not Operate the mower until the
shield has been replaced.

P/N 00756004

WARNING! Never use your hand to check for oil
leaks. Always use paper or cardboard.

P/N 00756059

DANGER! Rotating Driveline Keep Away, Contact
can cause death.

P/N 00756005

Summary of Contents for SE10-4A

Page 1: ...5158 Email parts servis rhino com FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at...

Page 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...n this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guideb...

Page 4: ...A Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSales...

Page 5: ...LS 3 7 FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT 3 9 FRONT AND REAR DEFLECTORS Standard Equipment CHAINGUARDS OPTIONAL EQUIPMENT 3 10 HYDRAULIC SYSTEM ASSEMBLY 3 10 H...

Page 6: ...E MOWER FROM THE TRACTOR 4 38 MOWER STORAGE 4 40 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 40 Tire and Wheels 4 42 Transporting on Public Roadways 4 42 Hauling the Tractor and Implement 4 44 TROUBLESHO...

Page 7: ...Safety Section 1 1 2009 Alamo Group Inc SAFETY SECTION...

Page 8: ...ord are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided W...

Page 9: ...f The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased S3PT 10 Wait a minute Save a life...

Page 10: ...n or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others SG 25 NEVER use dr...

Page 11: ...of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding SG 38 Repeated or substantial...

Page 12: ...ing into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control seri...

Page 13: ...f the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when...

Page 14: ...insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of...

Page 15: ...or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous...

Page 16: ...tion see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a...

Page 17: ...the final cut more uniform SRM 01 Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar The Implement could tip over and cause equ...

Page 18: ...riveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Imp...

Page 19: ...ontrol which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cau...

Page 20: ...ansport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tir...

Page 21: ...to maintain adequate vision of the public roadway and traffic can result in serious injury or even death STI 10 Make sure the PTO shield integral driveline shields and input shields are installed whe...

Page 22: ...airs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properl...

Page 23: ...it parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety SPRM 1 SEE YOUR RHINO DEALER Be sure you have adequate knowledge...

Page 24: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals...

Page 25: ...il Leak 16 00756005 1 DANGER Rotating Driveline 17 D302 2 LOGO Rhino Logo 18 00763977 1 INSTRUCT Notice to Owner 19 00763613 1 INSTRUCT Slip Clutch 20 D102 1 INSTRUCT PTO Sft to Hitch 21 1458392 2 REF...

Page 26: ...bjects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating bl...

Page 27: ...up Inc SAFETY DANGER Stay clear when lowering or raising wings P N 00753840 Blade Rotation Counter Clockwise P N D137 Blade Rotation Clockwise P N D138 For safety and to guarantee optimum product reli...

Page 28: ...oup Inc SAFETY WARNING Avoid Bodily Injury Use 540RPM PTO Speed Only P N D103 PELIGRO Spanish Translation for Driveline Safety P N 00773723 Peligro Translation If you do not know how to read English p...

Page 29: ...e guards which have been removed for maintenance Never operate with guards missing or broken Chain guards gearbox driveline shields rubber fabric deflectors and solid band enclosures are subject to we...

Page 30: ...SAFETY SE10 4A SE15 4A 03 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY Multi Hazard Decal Sheet P N 00749117...

Page 31: ...d are securely attached P N 00756494 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shield has been replaced P N 00756004 WARNING Never use your hand to c...

Page 32: ...N D302 Operator s Manual with repair parts and warranty was attached to this implement during final inspection P N 00763977 Attention Do not operate until all slip clutches are properly adjust and ar...

Page 33: ...ing and working under raised components Block securely before working under mower Install Weight Box and Weight Min of 700lbs before operating to prevent turning over the center section which can caus...

Page 34: ...er P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 WARNING Keep mower deck clear of debris There is a risk of fire...

Page 35: ...5 4A 03 09 Safety Section 1 29 2009 Alamo Group Inc SAFETY WARNING Explosion Hazard Release all air pressure in tire before loosening bolts P N 1006348 WARNING Jack Maximum Capacity 1 800 lbs Side Loa...

Page 36: ...afe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employe...

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Page 81: ...Introduction Section 2 1 2009 Alamo Group Inc INTRODUCTION SECTION...

Page 82: ...injury faced when operating this machine Rhino typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and...

Page 83: ...ght Tongue attaching Plate on the center Mainframe section Chain Guards are extra equipment Deflectors Driveline Integral Shields and Gearbox Shields are standard equipment and are to be used at all t...

Page 84: ...e tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Wa...

Page 85: ...Assembly Section 3 1 2009 Alamo Group Inc ASSEMBLY SECTION...

Page 86: ...before tightening hardware Refer to chart on page 5 8 for proper torque All bolts are Grade 5 unless otherwise specified 1 Position center section on flat surface Elevate approximately 10 inches from...

Page 87: ...sert 1 2 x 1 1 4 bolt 3 and tighten nut 4 FIGURE Mnt R 0170 4 Install Center Axle Legs 1or 2 and Outer Axle 16 to Center Axle 2 using 3 4 x 4 bolts 18 and lock nuts 7 Tighten securely NOTE Install bol...

Page 88: ...g Driveline to shaft on Divider Gearbox Insert clamp bolts or clamping cone depending on driveline type and tighten securely 75 lb ft torque Many of the equipment components are HEAVY 60 lbs or greate...

Page 89: ...t out from the other side using a hammer and punch NOTE The clamping cone is serviced only as a complete assembly Do not attempt to disassemble the clamping cone 7 Install Center Divider Gearbox Shiel...

Page 90: ...on 3 6 2009 Alamo Group Inc ASSEMBLY 10 Install Transports Bars on lower Cylinder Pin and retain using cotter pin Install Transport Bar over pin welded to wing frame to store when not in use 11 Check...

Page 91: ...es and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane T...

Page 92: ...09 Assembly Section 3 8 2009 Alamo Group Inc ASSEMBLY Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section Mower is now assembled and r...

Page 93: ...ts assigned agricultural task DEFLECTORS Front and rear Deflectors Standard Equipment are recommended for the average user and will provide superior protection from thrown objects with proper operatio...

Page 94: ...ashers 4 HYDRAULIC SYSTEM ASSEMBLY 1 This unit can be operated on any tractor which has at least two remote outlets IMPORTANT Remote outlets connected to wings cylinders must have a float detent posit...

Page 95: ...r system there is no relief valve provided When the oil flow is blocked and there is no relief valve the pump either stops breaks a hose is blown or the engine stalls Hose failure or a pump shaft fail...

Page 96: ...2009 Alamo Group Inc ASSEMBLY WINCH AND STAND ACCESSORY Install Mounting Bracket 1 onto left rear side of Center Section Install 5 8 x 1 1 2 bolts and locknuts through holes in frame to retain bracket...

Page 97: ...Operation Section 4 1 2009 Alamo Group Inc OPERATION SECTION...

Page 98: ...sist in explaining the operation of a rotary mower and are not necessarily of a SE10 4A 15 4A cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without...

Page 99: ...Cat 5 Driveline Size Wings Cat 4 or Cat 5 Cat 4 or Cat 5 Deck Thickness 10 Ga 10 Ga Side Skirt 1 4 x 9 1 4 x 9 Jack Stand Std Std Overall Width 187 133 Blade Overlap 6 6 Transport Width 96 88 Wing Li...

Page 100: ...onal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wea...

Page 101: ...safety chain attachment point Hydraulics Minimum of 1 hydraulic port extra 3 spool valve required Minimum 2 ports 3 ports recommended if additional 3 spool control valve is not used Front End Weight...

Page 102: ...e equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the...

Page 103: ...t the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor ca...

Page 104: ...ntially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PT...

Page 105: ...understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Never allow children or...

Page 106: ...ered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures...

Page 107: ...rely attach the mower safety chain to the tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on sto...

Page 108: ...operate the wings must be plumbed together and will be controlled using one hydraulic control valve and the center section with the remaining control valve Ensure that the operator is aware that each...

Page 109: ...htly lower than the rear 3 Shut down the tractor place the transmission in park and set the parking brake before dismounting 4 Level the mower deck front to rear by adjusting the leveling rods linking...

Page 110: ...After wings are leveled retighten jamnuts to maintain settings 7 2 Setting Deck Pitch To facilitate safe and efficient operation the mower should be operated with the deck approximately 3 4 LOWER IN...

Page 111: ...shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachme...

Page 112: ...Contact your local dealer or Technical Service for proper directions OPS R 0004_J Engagement Check Procedure With the driveline attached position the mower to the point where the telescoping drivelin...

Page 113: ...make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and ap...

Page 114: ...if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation in...

Page 115: ...r brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each...

Page 116: ...position and not damaged Replace worn broken and missing sections immediately Ensure the driveline integral shields are in good condition and rotate freely Inspect that all bolts and screws are in pos...

Page 117: ...maintenance section Inspect each gearbox oil level using dipstick level indicator and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and...

Page 118: ...oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraul...

Page 119: ...wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent o...

Page 120: ...BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnorma...

Page 121: ...safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pi...

Page 122: ...shing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steerin...

Page 123: ...speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping character...

Page 124: ...ent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operat...

Page 125: ...tion When transporting only raise the center section high enough to clear ground obstacles OPS R 0016 10 5 Operating Position To lower the wings remove the transport lock braces and secure braces on s...

Page 126: ...k the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tract...

Page 127: ...ough the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loos...

Page 128: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These ma...

Page 129: ...at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and...

Page 130: ...etrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystan...

Page 131: ...and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing sp...

Page 132: ...s or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extingu...

Page 133: ...xtremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avo...

Page 134: ...e to a complete stop before exiting the tractor OPS U 0016 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop M...

Page 135: ...esting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jac...

Page 136: ...ing in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle...

Page 137: ...st 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mowe...

Page 138: ...inflate OPS R 0035 14 2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required saf...

Page 139: ...headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most...

Page 140: ...ns and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rat...

Page 141: ...extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make oc...

Page 142: ...shaft shaft clean and replace New blade or bolts matched with Replace blades or bolts in sets worn blade or bolts Drivelines not phased correctly Replace driveline Implement tractor yokes must be in l...

Page 143: ...squirting from breather Oil leaking by piston ring A small Do not carry cutter on cylinder Use vent hole amount of leakage is normal stroke control Piston ring worn Replace piston ring Cylinder wall s...

Page 144: ......

Page 145: ...Maintenance Section 5 1 2009 Alamo Group Inc MAINTENANCE SECTION...

Page 146: ...llustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use M...

Page 147: ...MAINTENANCE SE10 4A SE15 4A 03 09 Maintenance Section 5 3 2009 Alamo Group Inc MAINTENANCE...

Page 148: ...MntP R 0032 Tongue The Tongue Hitch Pins attach the Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the trac...

Page 149: ...n and oil added until it shows proper level on dipstick Dipstick is in top of main housing Use Multi Purpose Gear Oil P N 00786250 Gearbox capacity is 3 quarts in each box DIVIDER GEARBOX The Test Plu...

Page 150: ...is turning or when the Wings are being raised It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the Center and Wing...

Page 151: ...embly Do not attempt to disassemble the clamping cone MAIN CV DRIVELINE SAFETY SHIELD Protective Driveline Shields should e installed on Drivelines as shown in Figure Mnt R 0218 below The protective I...

Page 152: ...cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope...

Page 153: ...ter no more than 1 2 notch wear BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in Mnt R 0008 Always sharpen blades by grinding...

Page 154: ...ot diameter for wear Replace bolt if worn more than 1 4 inch at any point See Figure Mnt R 0014 Install blade bolts with partially worn side of bolt either toward or away from center Tighten locknut t...

Page 155: ...bushing If the bottom of the square hole 1 16 or greater than the square shoulder of the new blade bolt the bar should be replaced Failure to replace a worn blade carrier bushing as described above ma...

Page 156: ...p clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating 1 To adjust the coil spring slip clutch tighten the spring bo...

Page 157: ...tch lining plates are not rusted corroded together Before using the cutter use the following procedure to make sure the clutch will slip and give the overload protection required There are two types o...

Page 158: ...damaged parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain t...

Page 159: ...ll Pin Hammer 7 Socket Wrench 8 Screw Driver 9 Punch Long Drift 10 14mm Socket 11 17mm Socket 12 Pry Bar 13 Special Socket 00761024 Order from Dealer Be certain to clamp or securely support the gearbo...

Page 160: ...ION 1 1 Housing 2 1 Lockwasher 3 16 Bolt 4 1 Input Cap 5 1 Input Shaft 6 1 Input Seal 7 1 Gear Adj Shim 30 8 1 Gear Adj Shim 50 9 2 Input Cap Gasket 10 10 2 Input Cap Gasket 25 11 1 Gear Mounting Spac...

Page 161: ...s item 3 from front Bearing Cap item 4 this will allow front cover to be removed It may be required to drive a wedge between front cover and main housing to loosen cover Step VI Remove Input shaft ite...

Page 162: ...Gears Housing and Covers Shafts should be inspected at Seal wear areas Bearing areas Splines Threads and all surface areas Check Housings for cracks and condition of all holes that are threaded Check...

Page 163: ...nds STEP VII Press new output seal item 19 into output cap item 13 Using one gasket item 20 install lower output cap into main housing Retain using bolts and washers items 14 15 NOTE Use gasket sealan...

Page 164: ...t Install Bolts item 3 into Bearing Cap and tighten them Check Bearing Pre Load Bearing Preload should be from 12 to 14 pounds of Rolling Torque if rolling torque is low remove shim item 9 or 10 and i...

Page 165: ......

Page 166: ...Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is appr...

Page 167: ...ual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require...

Page 168: ...SE 10 4A SE 15 4A SOM 03 09 P N 00777391C Printed U S A SE 10 4A SE 15 4A FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER...

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Summary of Contents for SE10-4A

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RHINO SE10-4A, Operator'S Manual, Page: 31 / 168

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