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MAINTENANCE

FN20/FN14 NITRO 02/10

Maintenance Section 5-5

MAINTENANCE

DIVIDER GEARBOX

The filler pressure relief Dipstick Plug is on top of the Gearbox.

Mnt-R-0005.

Do not over-fill. If Gearboxes are filled above proper, pressure under working conditions may

cause the Grease Seals to leak.

Recommended lubricant for all gearboxes is Multi-Purpose Gear Oil P/N 00786250.

Many of the equipment components are

HEAVY

(70 lbs or greater) and Special Lifting

Procedures are recommended. Use lifting assistance such as mechanical assistance, two

people, and proper lifting techniques when connecting or installing the driveshaft to reduce

the possibility of back injuries.

Summary of Contents for NITRO FN14

Page 1: ...5158 Email parts servis rhino com FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at...

Page 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...OPERATION SECTION 4 1 Standard Equipment and Specifications 4 3 OPERATOR REQUIREMENTS 4 4 TRACTOR REQUIREMENTS 4 5 ROPS and Seat Belt 4 5 Tractor Safety Devices 4 6 Tractor Horsepower 4 6 Tractor Hydr...

Page 4: ...4 Transporting on Public Roadways 4 45 Hauling the Tractor and Implement 4 47 TROUBLE SHOOTING GUIDE 4 48 MAINTENANCE SECTION 5 1 Lubrication 5 2 Tongue 5 4 CENTER WING GEARBOXES 5 4 DIVIDER GEARBOX 5...

Page 5: ...this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebo...

Page 6: ...A Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSales...

Page 7: ...Safety Section 1 1 2010 Alamo Group Inc SAFETY SECTION...

Page 8: ...ord are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided W...

Page 9: ...tor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how t...

Page 10: ...could result if the operator is under the influence of drugs or alcohol SG 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help pre...

Page 11: ...ever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining p...

Page 12: ...ctor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the t...

Page 13: ...around you Inadvertent movement of the Tractor or Implement may cause serious injury or death SG 29 In case of mechanical difficulty during operation place the transmission in the park position set th...

Page 14: ...rly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing...

Page 15: ...ion see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a...

Page 16: ...the final cut more uniform SRM 01 Do Not attempt to raise or lower the implement wing unless the Implement tongue is securely attached to the Tractor drawbar The Implement could tip over and cause equ...

Page 17: ...riveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Imp...

Page 18: ...ontrol which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cau...

Page 19: ...ansport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tir...

Page 20: ...in serious injury or even death STI 10 Make sure the PTO shield integral driveline shields and input shields are installed when using PTO driven equipment Always replace any shield if it is damaged o...

Page 21: ...njury or even death SG 35 Use caution and wear protective gloves when handling sharp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sh...

Page 22: ...make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material c...

Page 23: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals...

Page 24: ...fs 1 SER PLATE Serial Number Plate 14 D137 2 INSTRUCT CCW Blade Rotation 15 D138 1 0 INSTRUCT CW Blade Rotation 16 00771283 1 INSTRUCT 5 Yr Gearbox Warranty 17 00771284 1 INSTRUCT 2 Yr Driveline Warra...

Page 25: ...SAFETY FN20 FN14 NITRO 02 10 Safety Section 1 19 2010 Alamo Group Inc SAFETY Decal Description Multi Hazard Decal Sheet P N D389 Decal D389 consists of the following multi hazards...

Page 26: ...SAFETY FN20 FN14 NITRO 02 10 Safety Section 1 20 2010 Alamo Group Inc SAFETY Driveline Hazards P N D388 Decal D388 consists of the following multi hazards...

Page 27: ...SAFETY FN20 FN14 NITRO 02 10 Safety Section 1 21 2010 Alamo Group Inc SAFETY Multi Hazard Decal Sheet P N D390 Decal D390 consists of the following multi hazards...

Page 28: ...clear when lifting folding and working under raised components Block securely before working under mower Install Weight Box and Weight Min of 700lbs before operating to prevent turning over the center...

Page 29: ...ty and to guarantee optimum product reliability always use genuine RHINO replacement parts P N 00760657 DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the shi...

Page 30: ...10 Safety Section 1 24 2010 Alamo Group Inc SAFETY Blade Rotation Counter Clockwise P N D137 Blade Rotation Clockwise P N D138 INFORMATION 5 Year Gearbox Warranty P N 00771283 INFORMATION 2 Year Drive...

Page 31: ...2010 Alamo Group Inc SAFETY Logo Product Name Rhino P N 99102 Logo Product Name Rhino P N D302 P N D303 Logo Product Name Rhino Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT t...

Page 32: ...visible P N 1458392 Amber Reflector Keep reflectors clean and visible P N 1458393 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from y...

Page 33: ...oup Inc SAFETY WARNING Jack Maximum Capacity 3 200 lbs Side Load 2 000 lbs P N D482 IMPORTANT Transport Latch Lower and lock before transporting mower roadway P N D520 DANGER Crushing Hazard Falling W...

Page 34: ...afe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employe...

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Page 79: ...Introduction Section 2 1 2010 Alamo Group Inc INTRODUCTION SECTION...

Page 80: ...th a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Rhino typically offers three types of shi...

Page 81: ...speed either 540 or 1000 RPM Should you desire to change PTO input speed contact your local Rhino dealer who will assist you in performing the necessary modifications A different Driveline and gearbo...

Page 82: ...ement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honor...

Page 83: ...Assembly Section 3 1 2010 Alamo Group Inc ASSEMBLY SECTION...

Page 84: ...ng Cylinders are filled with oil Always keep bystanders away while raising and lowering the wings To lower the wings hook the hydraulic hoses to the tractor From the Operators Seat use the tractor hyd...

Page 85: ...positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 2 through clevis and drawbar and retain in position with a 1 locknut 3 Tighten the locknut se...

Page 86: ...Bars Latches are locked in the position to hold the wings vertical before removing shipping strap Figure AsmP R 0118 10 Stand between the wings of the implement and remove nuts holding the shipping st...

Page 87: ...es by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is trapped in the hydraulic circuit Continue to cycle th...

Page 88: ...llar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveli...

Page 89: ...YPE OF TIRE OR WHEEL such as automotive tires and rims DO NOT EXCEED THE MAXIMUM SPEED FOR EACH TYPE OF TIRE As excessive speed can cause damage to the machine tire and wheel When installing Laminated...

Page 90: ...ASSEMBLY FN20 FN14 NITRO 02 10 Assembly Section 3 8 2010 Alamo Group Inc ASSEMBLY Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section...

Page 91: ...Operation Section 4 1 2010 Alamo Group Inc OPERATION SECTION...

Page 92: ...laining the operation of a rotary mower and are not necessarily of a FN14 FN20 NITRO cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shie...

Page 93: ...AT 6 HD Constant Velocity or Non C V Main Driveline Driveline Limited Warranty 2 Year Pan or Bar Blade Carriers Driveline Protection Slip Clutch Laminated Foam Filled Used Airplane Used Deck Thickness...

Page 94: ...nal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear...

Page 95: ...s Minimum of 1 hydraulic port extra 3 spool valve required Minimum 2 ports 3 ports recommended if additional 3 spool control valve is not used Front End Weights As needed to maintain 20 weight on fron...

Page 96: ...nsion A CV Driveline 17 2 3 4 Tractor Hydraulics The mower center section and each wing are positioned with hydraulic cylinders that are operated by the tractor hydraulic pump The tractor must have a...

Page 97: ...structions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clu...

Page 98: ...and operate the controls easily SG 11 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death SG 10 4 2 Dismounting the Tractor Befo...

Page 99: ...on levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the igni...

Page 100: ...e drawbar hitch hole with the mower tongue clevis Turn off the tractor engine place the tractor in park and set the parking brake before dismounting 4 To attach the mower place two 1 flatwashers 1 pos...

Page 101: ...ed hose end open and cap the tractor hydraulic outlet ports when not in use If the tractor ports or mower hydraulic hose ends become contaminated wipe clean with a rag before connecting Operating Mowe...

Page 102: ...ngs 2 Use the center section hydraulic cylinder to set the mower at approximately 3 4 above the desired cutting height The additional height is necessary so that after the mower has been leveled the d...

Page 103: ...ng sections with the deck center adjust the leveling screw between the wing axle and the center axle To lower the wing loosen the jamnut and shorten the screw assembly lengthen the screw assembly to r...

Page 104: ...of holes to the lower set of holes shown in Figure Op 245 Also raise both skid shoes from the lower holes to the upper holes as shown in Figure Op 246 NOTE Change height back to normal position before...

Page 105: ...height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 8 DRIVELINE ATTAC...

Page 106: ...and lower the mower and watch shaft move ment Pull Type With the PTO NOT TURNING drive the tractor and mower through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING drive...

Page 107: ...ake a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and app...

Page 108: ...n Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U...

Page 109: ...OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or br...

Page 110: ...ed and illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped...

Page 111: ...specified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be rep...

Page 112: ...lic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0013_A Ensure that the mower is equipped and secured wit...

Page 113: ...OPERATION FN20 FN14 NITRO 02 10 Operation Section 4 23 2010 Alamo Group Inc OPERATION 9 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031...

Page 114: ...prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades...

Page 115: ...BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnorma...

Page 116: ...safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pi...

Page 117: ...shing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steerin...

Page 118: ...teering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the f...

Page 119: ...ent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operat...

Page 120: ...plement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn STI 02 10 5 Operating Position To lower the wings rem...

Page 121: ...k the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tract...

Page 122: ...ough the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loos...

Page 123: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These ma...

Page 124: ...at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and...

Page 125: ...etrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystan...

Page 126: ...pe density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or w...

Page 127: ...e when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign mate...

Page 128: ...n the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped wit...

Page 129: ...vel or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to...

Page 130: ...the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock brac...

Page 131: ...p to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being support...

Page 132: ...se spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mow...

Page 133: ...nd secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has t...

Page 134: ...n size limit 14 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadway...

Page 135: ...cylinder and then lower the mower Secure the mower wings in the raised position with the transport lock braces OPS R 0036 Only tow the Implement behind a properly sized and equipped Tractor which exce...

Page 136: ...g kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasi...

Page 137: ...wn both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling d...

Page 138: ...r bolts matched Replace blades or bolts in sets Drivelines not phased Replace Drivelines Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with proper lubricant E...

Page 139: ...e cylinder Wrong piston ring on piston Use correct piston rings Not Cutting Clean Blades dull Sharpen or replace blades Blade rotation incorrect Use correct blade for carrier rotation Carrier RPM too...

Page 140: ......

Page 141: ...Maintenance Section 5 1 2010 Alamo Group Inc MAINTENANCE SECTION...

Page 142: ...Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubricatio...

Page 143: ...MAINTENANCE FN20 FN14 NITRO 02 10 Maintenance Section 5 3 2010 Alamo Group Inc MAINTENANCE...

Page 144: ...ar 1 bolt at first signs of either problem Attach Safety Chain securely to cutter and tractor CENTER WING GEARBOXES The Gearboxes have been filled with lubricant to the proper level prior to shipment...

Page 145: ...pressure under working conditions may cause the Grease Seals to leak Recommended lubricant for all gearboxes is Multi Purpose Gear Oil P N 00786250 Many of the equipment components are HEAVY 70 lbs or...

Page 146: ...greased before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies...

Page 147: ...line and insert bushing tabs into the openings in the guard 3 Turn the bushing until it engages into the guard 4 Push Easy Lock clip into position The bushing and guard are now secure 5 TO REMOVE GUAR...

Page 148: ...vice strike top arm of unsupported yoke to drive the top cup up Repeat on opposite side 3 If you cannot grip the loosened cap per Step 4 use a pointed tool to tip a needle them repeat Step 2 4 Grip lo...

Page 149: ...MAINTENANCE TO REASSEMBLE UNIVERSAL JOINT 1 Smear grease into bearings and check for dirt CAUTION Make sure all needle bearings are seated properly 2 Insert cup and cross Drive in with spacer 3 Insert...

Page 150: ...ion 5 10 2010 Alamo Group Inc MAINTENANCE 5 Drive cup down with spacer and insert snap ring 6 To loosen cross strike yoke arm and check cross for free rotation 7 Position second yoke on cross Repeat S...

Page 151: ...is will drive the bearing cup away from the snap ring and loosen the snap ring Remove the snap ring 3 Set the end yoke on the vise so the ears are supported by the jaws of the vise Hit the center hous...

Page 152: ...the end yoke The bearing cup will only be forced part way out of the end yoke Note When hitting the end yoke NEVER hit the area around the hole in ear Distortion of the hole will make removal of the...

Page 153: ...ousing Make sure center plate moves freely by hand 5 Make sure the grease fitting in the center housing is clean unobstructed and undamaged Replace this if necessary Figure MntP R 0135 6 Inspect the b...

Page 154: ...cross are clean Install the correct trunnions of the cross through the side of the shaft yoke that has the widest opening The grease fitting in the cross must be away from the ball in the shaft yoke...

Page 155: ...aces to contact the vis Hit the yoke with the hammer to seat the bearing cup against the snap ring DO NOT hit the yoke near the opening for the bearing cup Figure MntP R 0142 12 Repeat Step 9 11 for t...

Page 156: ...do not fall out of the bearing cups Figure MntP R 0145 20 Using the driver and hammer drive one of the bearing cups into the center housing until the groove for the snap ring can be seen on the bearin...

Page 157: ...ge the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the bla...

Page 158: ...d even with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position NOTE Replace Blades in pairs after no m...

Page 159: ...bolt the bushings should be replaced Bushings can be removed by cutting bushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and grind top of bla...

Page 160: ...g TORQUE LIMITER Avoid overheating of the Torque Limiter by too long or too frequent slipping since this can damage the friction plates and limiter parts When checking the Torque Limiter for overheati...

Page 161: ...holds shield bracket to gear box 7 Remove locknuts 11 from bolts 12 8 Remove cotter pin 13 castle nut 14 and washer 15 NOTE It may be necessary to rotate yoke to remove cotter pin Remove driveline yok...

Page 162: ...02 10 Maintenance Section 5 22 2010 Alamo Group Inc MAINTENANCE 16 Reinstall washer 15 and castle nut 14 CAUTION Do not tighten nut 14 Tighten only enough to remove play between the yoke washer 15 an...

Page 163: ...box from 540 to 1000 RPM the Gear 1 and Pinion 2 must be reversed Remove the Gear from the Cross Shaft and the Pinion from the vertical Output Shaft Install the Gear on the vertical output shaft and t...

Page 164: ...out Replace the seals in the Cylinder immediately before the Cylinder is damaged or too much hydraulic fluid is lost SKID SHOES Skid shoes are made of carbon steel to reduce wear and increase service...

Page 165: ...ine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values ap...

Page 166: ...Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is appr...

Page 167: ...and Gearbox Components C Properly lubricate al driveline components as specified D Maintaining proper bearing preload on all gearbox shafts To keep your implement running efficiently and safely read y...

Page 168: ...FN20 FN14 SOM 02 10 P N 00778645C Printed U S A FN20 FN14 NITRO HEAVY DUTY FLEX WING ROTARY CUTTER...

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