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Servis-Rhino

1502 E. Walnut
Seguin, Texas 78155
830-372-3080

© 2004  Alamo Group Inc.

Rotary Mower

FM84A

Published 09/03

Effective S/N FM84A 10800 To Current

     Part No. 00778237C

OPERATOR'S MANUAL

This Operator's Manual is an integral part of the safe operation
of this machine and must be maintained with the unit at all
times.  READ,  UNDERSTAND, and FOLLOW the Safety and
Operation Instructions contained in this manual before
operating the equipment.

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Summary of Contents for FM84A

Page 1: ...ve S N FM84A 10800 To Current Part No 00778237C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times REA...

Page 2: ...e of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense WARRANTY INFORMATION Read and understand the complete Wa...

Page 3: ...d your mower If you or any mower operator have not seen this video Watch the Video Read this Operator sManual andCompletetheVideoGuidebook beforeoperatingyournewmower Ifyou do not understand any of th...

Page 4: ...Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Sales...

Page 5: ...ment 3 4 OPERATIONSECTION 4 1 MAINTENANCESECTION 5 1 Lubrication Information 5 2 Gearbox 5 3 Gauge Wheel Assemblies 5 3 Driveline Lubrication 5 4 Blade Spindle Lubrication 5 4 Blade Servicing 5 5 Blad...

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Page 7: ...Safety Section 1 1 SAFETY SECTION...

Page 8: ...o the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of p...

Page 9: ...he tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any...

Page 10: ...could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage...

Page 11: ...rply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor an...

Page 12: ...the influence of drugs or alcohol SG 27 DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds T...

Page 13: ...injury or death from thrown objects entanglement or blade contact SGM 3 DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact...

Page 14: ...g Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades SRM 7 DANGER Replace ben...

Page 15: ...er REMEMBER This machine is often operated in weeds and in heavy grass The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may...

Page 16: ...es 100 yards or more and causing serious injury or death Follow safety messages carefully Mower Deck Shielding and Discharge Deflector are installed and in good working condition Mower section is runn...

Page 17: ...Notice to Owner 16 99101 2 LOGO NAME Rhino Name 2 x 7 3 8 17 NFS 1 NAME FM84A Name 18 NFS 1 SERIALPLATE FM Serial Plate 19 2738332 2 REFLECT RedReflectors 20 00776481 1 INSTRUCT Operators Manual Insid...

Page 18: ...Safety Section 1 12 FM84A 09 03 2004 Alamo Group Inc SAFETY SAFETY DECALS 1 00725746 4 00756004 6 00756005 7 00756494 9 00758194 12 D103 16 99101 10 00760657 R 8 23 00...

Page 19: ...Safety Section 1 13 FM84A 09 03 2004 Alamo Group Inc SAFETY SAFETY 14 00755691 15 00763977 14 SAFETY DECALS 5 00775933 R 8 23 00 2 00749117...

Page 20: ...Safety Section 1 14 FM84A 09 03 2004 Alamo Group Inc SAFETY SAFETY DECALS 11 00773723 8 00769737 3 00755742 20 00776481 26 00778611...

Page 21: ...all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train...

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Page 67: ...Introduction Section 2 1 INTRODUCTION SECTION...

Page 68: ...erator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary...

Page 69: ...ally large and strong enough to reach and operate controls easily For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The...

Page 70: ...wer 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail within 30 days of delivery date of this implement NOTE Warranties are honored onl...

Page 71: ...Assembly Section 3 1 ASSEMBLY SECTION...

Page 72: ...ploded view drawings for more detail This mower is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware CAUTION Always use per...

Page 73: ...retwoextendedpositions Toinstallinextendedpositionmoveflats 1 forwardandplacebushings in the proper locations shown in Figures 3 4 STANDARDPOSITION 1ST EXTENDEDPOSITION FIGURE3 FIGURE4 CASTERWHEELATTA...

Page 74: ...oup Inc ASSEMBLY ASSEMBLY DRIVELINE ATTACHMENT To Gearbox 1 Insert yoke onto splined shaft Twist red collar on end yoke 2 Slide yoke with collar twisted onto gearbox shaft 3 Move yoke back and forth u...

Page 75: ...OPERATION SECTION Operation Section 4 1...

Page 76: ...s 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of a...

Page 77: ...and Differential Lock Setting 4 20 9 3 Raising the Mower 4 20 9 4 Driving the Tractor and Mower 4 21 9 5 Crossing Ditches and Steep Inclines 4 22 10 OPERATING THE TRACTOR AND MOWER 4 23 10 1 Foreign D...

Page 78: ...I Floating Hitch Blades 237 x 2 1 4 x 29 1 2 Blade Overlap 2 1 8 Horsepower Required 30 55 Gearbox Rating 540 RPM 55 hp Gearbox Ratio 1 2 8 Blade Spindle Three 1 Diameter Tapered Roller Bearings Blade...

Page 79: ...or PPE is designed to provide operator protection from bodily injury and includes the following Personal Protective Equipment PPE Protective eye glasses goggles or face shield Hard hat Steel toed safe...

Page 80: ...potential danger to the operator and passersby Tractor Requirements and Capabilities ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehi...

Page 81: ...T I Implement Hitch Specifications Width from outside to outsideA frame 26 7 8 Quick Hitch width inside lug to lug 27 1 8 Height from bottom hitch pin to top pin 18 Lower pin diameter 7 8 Upper pin di...

Page 82: ...from rearing up while driving If the tractor front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased thro...

Page 83: ...nd mower It is the operator s responsibility to forbid additional riders 3 1 Boarding the Tractor DANGER Never allow children to operate or ride on the Tractor or Implement SG 11 DANGER Never allow ch...

Page 84: ...r Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control lever Locate the engine shut of...

Page 85: ...eight when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment 4 Turn off the tractor engine set the parking brake place the tractor in park and...

Page 86: ...and lowering the mower 3 Shut down the tractor and remove the key 4 Level the mower deck front to rear by extending or retracting the 3 point top link 5 Level the mower side to side by manipulating o...

Page 87: ...ft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with th...

Page 88: ...and Semi Mount Type Raise the mower Pull Type Turn sharply and watch the driveline as it approaches the mark If the distance between the mark and the outer shield becomes less than 2 at any point the...

Page 89: ...cost can be avoided DANGER Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the Tractor PTO driveline connected and running...

Page 90: ...luid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition 8 1 Tractor Pre Operation Inspection Service 8 2 Mower Pre Operation Inspection Service Before each m...

Page 91: ...hain Guards Steel Guards Gearbox Shields PTO integral shields and the Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully...

Page 92: ...tor possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the mower and...

Page 93: ...nt the Tractor and Mower from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Mower at the...

Page 94: ...Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and...

Page 95: ...s weight on the front wheels to prevent Tractor rearing up loss of steering control and possible Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could...

Page 96: ...shortest length This type of abusive operation may result in damage to the tractor and mower components in the form of severe catastrophic failures Damage resulting from over collapse of the driveline...

Page 97: ...are should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damag...

Page 98: ...ion of the debris Inspect theconditionofthemowerandmakeanyneededrepairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Front and Rear Deflectors...

Page 99: ...e blades make contact with vegetation If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually WARNING Do not exceed the rated PTO speed for the Impleme...

Page 100: ...Tractor and Mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see...

Page 101: ...re on the first pass When you get to the end of a pass slightly raise the mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 1...

Page 102: ...tral and apply the parking brake lower the attached mower to the ground shut down the engine remove the key and wait for all motion to come to a complete stop The grass is discharged to the rear and s...

Page 103: ...block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch...

Page 104: ...d damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season 5 Store the mower in a clean dry place with the mower housing...

Page 105: ...k height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height If the tractor s hydraulic...

Page 106: ...hways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment M...

Page 107: ...low any following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Use cautio...

Page 108: ...S Material too high and too much Reduce ground speed but maintain FROM MOWER UNEVENLY material 540 rpm at tractor PTO or make two BUNCHES MATERIAL passes over material Raise the mower ALONG SWATH for...

Page 109: ...ligned or belt rubbing Re align belt or guide Be sure belt guide doesn t rub any other part while running Pulley misalignment Inspect to ensure belt is running in center of backside idler Shim idler a...

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Page 111: ...Maintenance Section 5 1 MAINTENANCE SECTION...

Page 112: ...g in sandy areas The illustrations below shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require mo...

Page 113: ...plugberemovedafterevery8to10hoursofoperationandoiladdedifneeded Figure 2 GAUGEWHEELASSEMBLIES Gauge wheels are equipped with bearingswhichrequiregreasedai ly GreaseFittingsareprovidedin the Wheel Hub...

Page 114: ...LADESPINDLELUBRICATION Blade spindles must be lubricated daily Access lubrication fitting through hole in outer shields and in center gearbox mounting Each spindle will vent excess grease through top...

Page 115: ...uttingedgesofeachbladeatthesametime thesameamount tomaintainbalance Follow original sharpening pattern as shown Do not sharpen blade to a razor edge but leave a 1 32 blunt edge Do not sharpen back sid...

Page 116: ...on gearbox slide plate 3 5 4 2 1 1 3 4 6 FIGURE 7 BELT REMOVAL INSTALLATION Figure 7 Shutoffmowerandtractor Removebeltshieldfastenersandbeltshields Loosengearboxslideplateboltsandgear box adjustment...

Page 117: ...e replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of...

Page 118: ...osition direction of seal 7 Install Item 4 nut adjusting Adjust nut to give bearing end play of 002 006 apply loctite 242 to nut 8 Install Item 9 set screw 9 Install Item 10 grease fitting Disassembly...

Page 119: ...able amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the trans portation cost for the goods or part s f...

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Page 121: ...rboxes without proper lubrication and burning up the components TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directio...

Page 122: ...FM84A OMWPL 09 03 Printed U S A P N 00778237C...

Page 123: ...ND DROP LAST COPY IN ANY MAILBOX IMPORTANT TO PLACE THIS WARRANTY IN EFFECT THIS WARRANTY REGISTRATION MUST BE FILLED OUT SIGNED AND MAILED WITHIN 30 DAYS OF DELIVERY DATE OF THIS MACHINE DEALER AND P...

Page 124: ...ements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as...

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Page 126: ...ntial hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in sat...

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Page 128: ...tial hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in sati...

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