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3

The pads must be fi tted as far apart as possible on the outer edge of vehicle roof.  Locate masking tape where pads 
are to be positioned.  The pad base must still have full contact with vehicle roof.  Place the cross bar and leg assembly 
onto the roof.  Once location has been decided check on underside of vehicle roof for adequate clearance.  Ensure 
cross bars are located as shown.  Once position has been fi nalised trace around the outside edge of the four bases.  

B

B

A

C

A

C

Remove bars from vehicle, then remove pads from legs.  
Relocate pads, mark all four holes and accurately centre 
punch all holes for drilling.

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6

A rivet must be located into each hole and checked that it fully penetrates.   If a second skin is encountered, drill 
second skin then with a centre punch counter sink the hole to allow clearance for rivet.

NOTE:

  Failing to do this correctly may result in vehicle roof damage due to rivet catching on second skin.

Attach cross bars to pads as shown.  Tighten bolt to 
3-4Nm.  

8

7

Apply cold galvanising paint around holes, once dry apply 
Selleys Butyl Mastic.  Place pads on roof and rivet as 
shown.

Drill holes using a 5mm drill bit.  A drill stop is 
recommended to prevent drilling through roof lining. 

 

Vacuum vehicle roof to remove metal fi lings, remove 
masking tape.

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