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36 

COMMISSIONING 

 

TO FILL AND TURN ON THE WATER HEATER 

The gas pilot or burner must not be lit until the water heater is filled with 
water.

 

 

Open all of 

the hot water taps in the house (don‟t forget the shower). 

 

Open the cold water isolation valve fully to the water heater. 

Air will be forced out of the taps. 

 

Close each tap as water flows freely from it. 

 

Check the pipe work for leaks. 

 

Open the gas isolation valve fully. 

 

Check the gas pipe work for leaks. 

 

Test the gas supply pressure to the water heater. 

Refer to 

“Gas Supply Pressure Testing”

 on page 37. 

 

Test the burner gas pressure and adjust if required. 

Refer to 

“Burner Gas Pressure Testing and Adjustment”

 on page 38. 

 

Light the water heater. 

Refer to 

“Lighting the Water Heater”

 on page 40. 

 

Test the water heater‟s burner operation. 

Refer to 

“Test the Water Heater after Installation”

 on page 42. 

 

Replace the access cover. 

 

Adjust the adjustable water mixing valve if required. 

Refer to 

“Adjustable Water Mixing Valve”

 on page 7. 

 

  Warning:

  Upon  completion  of  the  installation  and  commissioning  of  the 

water  heater,  leave  this  guide  with  the  householder  or  responsible  officer. 

DO NOT

 leave  this  guide  inside  of  the  cover  of  the  water  heater,  as  it  may 

interfere  with  the  safe  operation  of  the  water  heater  or  ignite  when  the  water 
heater is turned on. 
 
Explain to the householder or a responsible officer the functions and operation 
of the water heater. 
 

Summary of Contents for Stellar 8A0 330

Page 1: ...heater must be installed and serviced by a qualified person Please leave this guide with the householder Owner s Guide and Installation Instructions Gas Domestic Outdoor Water Heater 8A0 330 stainless steel model ...

Page 2: ...been taken to ensure the accuracy in preparation of this publication No liability can be accepted for any consequences which may arise as a result of its application Warning Upon completion of the installation and commissioning of the water heater leave this guide with the householder or responsible officer DO NOT leave this guide inside of the cover of the water heater as it may interfere with th...

Page 3: ... pages are intended for the installer but may be of interest About Your Water Heater 4 Regular Care 12 Water Supplies 15 Save A Service Call 19 Installation 23 Connections Plumbing 32 Commissioning 36 Lighting The Water Heater 40 Draining The Water Heater 44 Warranty 46 ...

Page 4: ...hermostat so the water is heated to a constant temperature Automatic safety controls are fitted to the water heater to provide safe and efficient operation HOW HOT SHOULD THE WATER BE The water heater features a user adjustable thermostat which allows you to personally choose the most suitable temperature for your hot water needs Refer to Temperature Adjustment on page 7 To meet the requirements o...

Page 5: ...s designed to operate at mains pressure by connecting directly to the mains water supply If the mains supply pressure in your area exceeds that shown on page 26 a pressure limiting valve must be fitted The supply pressure should be greater than 350 kPa for true mains pressure operation to be achieved PRECAUTIONS Where damage to property can occur in the event of the water heater leaking the water ...

Page 6: ...er heater it must be installed operated and maintained in accordance with the Owner s Guide and Installation Instructions The Rheem warranty may not cover faults if relief valves or other safety devices are tampered with or if the installation is not in accordance with these instructions Do not store flammable or combustible materials near the water heater Flammable liquids such as petrol newspape...

Page 7: ...ter Mixing Valve The Rheem Stellar 330 stainless steel model has a user adjustable water mixing valve The adjustment dial is located on the left hand side of the water heater between the cold water inlet and hot water outlet connections The valve can be adjusted to increase or decrease the hot water temperature delivered by the water heater by mixing cold water from the water supply with hot water...

Page 8: ...ve Damage can result to the valve if it is adjusted whilst subject to mains pressure 3 Either open a hot water tap or operate the easing lever on the temperature pressure relief valve refer to Temperature Pressure Relief Valve on page 14 and let the water run until there is little or no flow Close the tap or lower the easing lever gently This will relieve the pressure in the system 4 Insert a larg...

Page 9: ...ure to be altered If either of these settings is altered the water mixing valve adjustment procedure must be repeated to ensure the delivered hot water temperature is satisfactory PIEZO IGNITION The Piezo push button igniter makes lighting the pilot flame of your water heater very easy Simply follow the instructions on the label attached to the back of the access door There is no need for matches ...

Page 10: ... are shown on pages 23 to 30 The water heater must be installed by a qualified person and in accordance with the installation instructions and in compliance with Standards AS NZS 3500 4 AS 5601 or AS NZS 5601 1 as applicable under local regulations and all local codes and regulatory authority requirements VICTORIAN CUSTOMERS Notice to Victorian Customers from the Victorian Plumbing Industry Commis...

Page 11: ...er area or you are not sure of your water chemistry have your water checked against the conditions described on pages 15 to 18 HOW LONG WILL THE WATER HEATER LAST The water heater is supported by a manufacturer s warranty refer to page 46 There are a number of factors that will affect the length of service the water heater will provide These include but are not limited to the water chemistry the w...

Page 12: ... For safe and efficient operation it is recommended an annual service be conducted on the water heater Warning Servicing of a water heater must only be carried out by qualified personnel Phone Rheem Service or their nearest Accredited Service Agent Note The annual service and routine replacement of any components if required are not included in the Rheem warranty A charge will be made for this wor...

Page 13: ...uple Check the operation of and clean the pilot light and main burner Visually check the unit for any potential problems Inspect plumbing and gas connections Note The water heater may need to be drained during this service After the completion of the service the water heater will take approximately an hour to heat the water EXPANSION CONTROL VALVE In many areas including South Australia Western Au...

Page 14: ...very six 6 months It is very important you raise and lower the lever gently Warning Failure to do this may result in the water heater cylinder failing Warning Exercise care to avoid any splashing of water as water discharged from the drain line will be hot Stand clear of the drain line s point of discharge when operating the valve s lever If water does not flow freely from the drain line when the ...

Page 15: ...connected to a water supply which complies with these guidelines which takes precedence over the list of postcodes for the Rheem warranty to apply It is recommended to install a suitable filter on the cold water supply line to the water heater if the water supply contains or has a future risk of containing suspended solids The Rheem warranty will not cover resultant faults on components including ...

Page 16: ...e the pH The water supply from a rainwater tank in a metropolitan area is likely to be corrosive due to the dissolution of atmospheric contaminants This may result in pH of less than 6 0 It is recommended an analysis on the water from a rainwater tank be conducted prior to connecting this type of water supply to a water heater with a stainless steel cylinder Refer to the pH and Chloride chart on p...

Page 17: ...ater heater cylinder Where the saturation index exceeds 0 80 the Rheem warranty does not apply to a stainless steel cylinder Water which is scaling may be treated with a water softening device to reduce the saturation index of the water Refer to the Saturation Index chart on page 17 Refer to the cold water connection diagram on page 32 for the position of the expansion control valve 1 0 no warrant...

Page 18: ... WARRANTY The water heater and its components are not suitable for certain water chemistries Those chemistries are listed below If the water heater is connected at any time to a water supply with the following water chemistry the Rheem warranty will not cover any resultant faults on the components listed below Water Chemistry Component Chloride 250 mg L water heater cylinder pH 6 0 or 9 5 water he...

Page 19: ...eck the pilot flame is burning by removing the access cover Relight the pilot flame according to the lighting instructions Refer to Lighting the Water Heater on page 40 Temperature pressure relief valve running Is the relief valve discharging too much water Refer to Temperature Pressure Relief Valve Running on page 20 Thermostat setting Ensure the thermostat setting is appropriate You may choose t...

Page 20: ... of water in 24 hours there may be another problem Continuous dribble Try gently raising the easing lever on the relief valve for a few seconds refer to Temperature Pressure Relief Valve on page 14 This may dislodge a small particle of foreign matter and clear the fault Release the lever gently Steady flows for long period often at night This may indicate the mains water pressure sometimes rises a...

Page 21: ...ING When the water heater is first lit or after a large usage of hot water condensation may form on and drip from the burner and grille at the front of the water heater During periods of heavy condensation the condensate may also form around the base of the water heater This is quite normal especially in winter months and will dry off as the water is heated The water heater will drip water during ...

Page 22: ...ot water pipe dripping hot water tap etc Even a small leak will waste a surprising quantity of hot water and gas Replace faulty tap washers and have your plumber rectify any leaking pipe work Has there been an increase in hot water usage An increase in hot water usage will result in an increase in water heater operation Has your water heating tariff rate been increased by your gas retailer since y...

Page 23: ...TION This water heater is designed for use in a single family domestic dwelling for the purpose of heating potable water Its use in an application other than this may shorten its life If this water heater is to be used where an uninterrupted hot water supply is necessary for the application or business then there should be redundancy within the hot water system design This should ensure the contin...

Page 24: ...least 500 mm above below and either side the flue terminal Failure to observe this precaution can cause problems in high wind areas Alternatively the water heater may be installed partially recessed into an external wall A flashing kit for a recessed installation is available from Rheem Refer to Flashing Kit on page 27 A secondary flue is not required It is a requirement of AS 5601 and AS NZS 5601...

Page 25: ... terminal and the edge of any opening into the building such as an openable door or window measured horizontally and vertically At least 500 mm between the flue terminal and a return wall or external corner measured horizontally At least 500 mm from of any combustibles Note If these horizontal distances cannot be achieved AS NZS 5601 1 states an equivalent horizontal distance measured diagonally f...

Page 26: ...lve WATER CHEMISTRY Water chemistry which can have a detrimental effect on the water heater and its operation and or life expectancy Refer to Water Supplies on page 15 for information on water chemistry and its effect on the water heater It is recommended to install a suitable filter on the cold water supply line to the water heater if the water supply contains or has a future risk of containing s...

Page 27: ...red to the wall or screen using the wall bracket provided Use the M6 5 masonry anchor provided only if it is suitable for the wall type Otherwise select and use an alternative fastener suitable for the application The fastener must be capable of bearing the weight of the water heater so it may neither work loose pull away from the wall nor impose any load on the gas and water pipe work connected t...

Page 28: ...e can be branched off the cold water line either before or after the isolation valve pressure limiting valve and non return valve to the water heater If an expansion control valve is required it must always be installed after the non return valve and be the last valve prior to the water heater If a pressure limiting valve is installed on the cold water line to the water heater and the cold water l...

Page 29: ...lled on a dead leg branching off the circulated hot water flow and return pipe If circulated tempered water were to be returned back to the water heater depending on the location of the return line connection on the water supply line to the water heater then either water will be supplied to the cold water inlet of the temperature limiting device at a temperature exceeding the maximum recommended w...

Page 30: ...eater is operating TYPICAL INSTALLATION STAINLESS STEEL GAS WATER HEATER PIEZO IGNITER inside BASE Level stable impervious base designed to avoid ponding FLUE TERMINAL Minimum distance to windows doors and walls must be in accordance with regulatory authority requirements WALL BRACKET HOT WATER OUTLET Use a union connection and insulate hot water pipe INSULATED HOT WATER PIPE TEMPERATURE PRESSURE ...

Page 31: ...ALVE Model 8A0 330 Gas Details Natural Gas Storage capacity litres 155 Hourly Gas Consumption MJ 40 Hourly recovery natural gas 45 C rise litres 185 Min Gas Supply Pressure kPa 1 13 First hour capacity litres 340 Burner Test Point Gas Pressure kPa 1 00 Mass tank Empty kg 65 Max Gas Supply Pressure kPa 3 50 Full kg 220 Model number N Natural is included in the model number e g 8A0330N0 to denote ga...

Page 32: ... Use thread sealing tape or approved thread sealant on all fittings An isolation valve and non return valve must be installed on the cold water line to the water heater An acceptable arrangement is shown in the diagram Refer also to Hot Water Delivery on page 28 and to Mains Water Supply on page 26 A disconnection union must always be provided at the cold water inlet and hot water outlet on the wa...

Page 33: ...roof and UV resistant if exposed An insulation collar is supplied with the temperature pressure relief valve and must be placed over the body of the valve prior to fitting the valve to the water heater refer to the diagram on page 33 EXPANSION CONTROL VALVE Local regulations may make it mandatory to install an expansion control valve in the cold water line to the water heater In other areas an exp...

Page 34: ... Subject to local regulatory authority approval the drain lines from the temperature pressure relief valve and expansion control valve from an individual water heater may be interconnected The outlet of a drain line must be in such a position that flow out of the pipe can be easily seen but arranged so discharge will not cause injury damage or nuisance The termination point of a drain line must co...

Page 35: ...he water heater The pipe size selection must take into account the gas input of this water heater refer to table on page 31 as well as all of the other gas appliances in the premises Warning Always isolate the water heater before pressure testing the gas supply system Disconnect the water heater after the isolating cock to prevent the risk of serious damage to the gas control The Rheem warranty do...

Page 36: ...f required Refer to Burner Gas Pressure Testing and Adjustment on page 38 Light the water heater Refer to Lighting the Water Heater on page 40 Test the water heater s burner operation Refer to Test the Water Heater after Installation on page 42 Replace the access cover Adjust the adjustable water mixing valve if required Refer to Adjustable Water Mixing Valve on page 7 Warning Upon completion of t...

Page 37: ... the inlet pressure test point on the left hand side of the gas control and attach the manometer hose to the test point refer to the gas control diagram on page 38 for location 5 Open the gas isolation valve fully 6 Light the water heater and ensure the burner is operating refer to Lighting the Water Heater on page 40 7 Take the manometer reading burner must be operating The supply pressure must b...

Page 38: ...lastic cover surrounding the burner pressure test point on gas control 4 Remove the screw from the burner pressure test point on the right side of the gas control and attach the manometer hose to the test point 5 Open the gas isolation valve fully 6 Light the water heater and ensure the burner is operating refer to Lighting the Water Heater on page 40 7 Take the manometer reading burner must be op...

Page 39: ...n the gas control refer to Close Down Procedure on page 43 and close the gas isolation valve to the water heater 10 Remove the manometer hose from the burner pressure test point and replace test point screw 11 Open the gas isolation valve fully 12 Light the water heater and ensure the burner is operating refer to Lighting the Water Heater on page 40 13 Check the burner pressure test point for leak...

Page 40: ... or higher including when it is used as an in series booster water heater for a solar water heater SAFETY INFORMATION A This water heater is equipped with an igniter button which lights the pilot When lighting the pilot follow these instructions exactly B Before lighting ensure there is no smell of gas around or in the vicinity of the water heater and the burner opening Be sure to smell next to gr...

Page 41: ...er twenty 20 seconds whilst keeping the GAS KNOB depressed repeatedly press the igniter button for up to forty 40 seconds until the pilot flame ignites The igniter is a red button located below and to the right of the gas control Warning Keep your face clear of the combustion chamber opening while pressing the igniter Note It is not possible to depress the gas knob fully if the gas control has act...

Page 42: ...he top knob is in other than the red star pilot position faces the front TEST THE WATER HEATER AFTER INSTALLATION The operation of the water heater must be thoroughly checked by the installer on completion of the installation The pilot flame should burn with a small blue flame A luminous yellow or floating flame is not acceptable The burner flame must light smoothly and quickly from the pilot flam...

Page 43: ...nds Release the gas knob the gas knob will automatically turn to the red flame on position and the burner will ignite when heating is required and extinguish when the water in the storage cylinder has been heated to the set temperature If the main burner does not light at the selected setting the water may already be at the selected temperature 3 Depress the gas knob slightly and turn it to the wh...

Page 44: ...te the relief valve easing lever do not let the lever snap back or you will damage the valve seat Operating the easing lever will release the pressure in the water heater Undo the union at the cold water inlet to the water heater and attach a hose to the water heater side of the union Let the other end of the hose go to a drain Operate the relief valve easing lever again This will let air into the...

Page 45: ...45 This page is intentionally blank ...

Page 46: ...covered by the Rheem warranty you are responsible for our standard call out charge If you wish to have the relevant component repaired or replaced by Rheem that service will be at your cost 2 3 Where a failed component or cylinder is replaced under this warranty the balance of the original warranty period will remain effective The replacement does not carry a new Rheem warranty 2 4 Where the water...

Page 47: ...ndations or any other consequential loss either directly or indirectly due to leakage from the water heater or due to leakage from fittings and or pipe work of metal plastic or other materials caused by water temperature workmanship or other modes of failure 2 9 If the water heater is not sized to supply the hot water demand in accordance with the guidelines in the Rheem water heater literature an...

Page 48: ...llation of the water heater or if that s unavailable the date of manufacture and serial number from the rating label on the water heater b Rheem will arrange for the water heater to be tested and assessed on site c If Rheem determines that you have a valid warranty claim Rheem will repair or replace the water heater in accordance with this warranty 5 2 Any expenses incurred in the making of a clai...

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