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8

Installing the water heater.

Proper operation of the water heater requires air for combustion and ventilation. Provisions for
combustion and ventilation air must comply with referenced codes and standards.

Customer Service

Troubleshooting Tips

Care and Cleaning

Operating Instructions

Installation Instructions

Safety Instructions

Combustion and Ventilation Air

NOTE: If the water heater is installed in
an unconfined space within a building of
conventional frame, masonry or metal
construction, infiltration air is normally
adequate for proper combustion and
ventilation. If the water heater is
installed in a confined space,
provisions for combustion and
ventilation air must be made.

A confined space is one having a volume
of less than 50 cubic feet per 1000
BTUH of the aggregate input of all
appliances within that space. 

The air must be supplied through two
permanent openings of equal area. One 
is to be located within 12

above the

floor and the other is to be located
within 12

below the ceiling.

The minimum net free area of each opening
must not be less than one square inch
per 1000 BTUH of the total input rating
of all the appliances in the enclosure
(but not less than 100 square inches), if
each opening communicates with other
unconfined areas inside the building.

Buildings of unusually tight construction
shall have the combustion and ventilation
air supplied from outdoors, or a freely
ventilated attic or crawl space.

If air is supplied from outdoors, directly
or through vertical ducts, there must be
two openings located as specified above
and each must have a minimum net free
area of not less than one square inch
per 4000 BTUH of the total input rating
of all the appliances in the enclosure.

If horizontal ducts are used to
communicate with the outdoors, each
opening must have a minimum net free
area of not less than one square inch
per 2000 BTUH of the total input rating
of all the appliances in the enclosure. If
ducts are used, the minimum
dimensions of rectangular air ducts
shall not be less than 3

.

NOTE: If the duct openings are to be
covered with a protective screen or
grill, the net free area of the covering
material must be used in determining
the size of the openings. Protective
screening for the openings must not 
be smaller than 1/4

mesh to prevent

clogging by lint or other debris.

Corrosive Atmospheres

The air in beauty shops, dry cleaning
establishments, photo processing labs,
and storage areas for liquid and
powdered bleaches or swimming pool
chemicals often contain such
halogenated hydrocarbons.

An air supply containing halogenated
hydrocarbons may be safe to breathe, 
but when it passes through a gas flame
corrosive elements are released that 
will shorten the life of any gas burning
appliance.

Propellants from common spray cans or
gas leaks from refrigeration equipment
are highly corrosive after passing
through a flame.

The water heater warranty is voided when
failure of the heater is due to operation
in a corrosive atmosphere.

NOTE: The water heater
should not be installed
near an air supply
containing halogenated
hydrocarbons. 

Inspect Shipment

Inspect the water heater for possible damage. Check the markings on the rating
plate of the water heater to be certain the type of gas supplied corresponds to the
water heater requirements.

Summary of Contents for SG Series

Page 1: ...ition System The purpose of this manual is twofold one for the installing contractor to provide requirements and recommendations for the proper installation and adjustment of the water heater and two for the owner operator to explain the features operation safety precautions maintenance and trouble shooting of the water heater This manual includes a parts list It is imperative that all persons who...

Page 2: ...he life of your water heater You ll find many answers to common problems in the Before You Call For Service section If you review our chart of Troubleshooting Tips first you may not need to call for service at all READ THIS MANUAL FOR YOUR RECORDS Write the model and serial numbers here You can find them on a label on the appliance Staple sales slip or cancelled check here Proof of the original pu...

Page 3: ...THE WATER HEATER Gasoline as well as other flammable materials and liquids adhesives solvents etc and the vapors they produce are extremely dangerous DO NOT handle use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater Be sure to read and follow the warning label pictured below and other labels on the water heater as well as the warning...

Page 4: ...r example in a basement if such installation is prohibited by federal state and or local laws rules regulations or customs Propane or LP gas must be used with great caution It is heavier than air and will collect first in lower areas making it hard to detect at nose level Make sure to look and smell for LP gas leaks before attempting to light the appliance Use a soapy solution to check all gas fit...

Page 5: ... at the left details the approximate water temperature for each mark on the Thermostat Temperature Dial DANGER There is a Hot Water SCALD Potential if the thermostat is set too high D A N G E R HOT Water temperature over 125 F can cause severe burns instantly or death from scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at...

Page 6: ...ed to a qualified technician SAFETY PRECAUTIONS IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING WARNING For your safety the information in this manual must be followed to minimize the risk of fire or explosion electric shock or to prevent property damage personal injury or loss of life FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heate...

Page 7: ...he water heater was purchased or any water heater distributor These kits must comply with local codes The water heater must be located so it is not subject to physical damage for example by moving vehicles area flooding etc The water heater should be installed as close as practical to the gas vent or chimney Long hot water lines should be insulated to conserve water and energy The water heater and...

Page 8: ...pecified above and each must have a minimum net free area of not less than one square inch per 4000 BTUH of the total input rating of all the appliances in the enclosure If horizontal ducts are used to communicate with the outdoors each opening must have a minimum net free area of not less than one square inch per 2000 BTUH of the total input rating of all the appliances in the enclosure If ducts ...

Page 9: ...ter heater and the check valve see illustration below The expansion tank is designed with an air cushion built in that compresses as the system pressure increases thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve Other methods of controlling thermal expansion are also available Contact your installing contractor water supplier or plumbing insp...

Page 10: ... valve and must pitch downward from the valve to allow complete drainage by gravity of the relief valve and discharge line The end of the discharge line should not be threaded or concealed and should be protected from freezing No valve of any type restriction or reducer coupling should be installed in the discharge line To Fill the Water Heater Make certain that drain valve is closed then open the...

Page 11: ...g system during any high pressure testing of that system at pressures in excess of 1 2 psi 14 w c The water heater must be isolated from the gas piping system by closing the manual gas shut off valve during any pressure testing of the gas supply piping Gas Supply The branch gas supply line to the water heater should be clean 1 2 black steel pipe or other approved gas piping material A ground joint...

Page 12: ...er disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices CAUTION Application of any external insulation to this water heater will require careful attention to the following Do not cover the operating or warning labels attached to the water heater or attempt to relocate them on the exterior of insulation blanket Do not apply insulation to the top o...

Page 13: ... drinking water system Toxic chemicals such as those used for boiler treatment may be present and will contaminate the drinking water supply causing possible health risks Never introduce toxic chemicals such as those used for boiler treatment into this system Tee fitting for horizontal hot water supply lines Hot water supply to house From HOT outlet on water heater From HOT outlet on water heater ...

Page 14: ...and any gas valve that has been under water FOR YOUR SAFETY READ BEFORE OPERATING OPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life 1 STOP READ THE SAFETY INFORMATION ABOVE ON THIS LABEL 2 TURN GAS COCK KNOB CLOCKWISE TO OFF POSITION 3 TURN TEMPERATURE DI...

Page 15: ...tructions exactly a fire or explosion may result causing property damage personal injury or loss of life 1 STOP READ THE SAFETY INFORMATION ABOVE ON THIS LABEL 2 TURN THE GAS COCK KNOB CLOCKWISE TO OFF POSITION 3 TURN THE TEMPERATURE DIAL COUNTERCLOCKWISE TO LOWEST SETTING 4 WAIT FIVE 5 MINUTES TO CLEAR OUT ANY GAS IF YOU SMELL GAS STOP FOLLOW B IN THE SAFETY INFORMATION ABOVE ON THIS LABEL IF YOU...

Page 16: ...local plumbing authority for further information The chart below may be used as a guide in determining the proper water temperature for your home Safety Precautions Do turn off manual gas shut off valve if water heater has been subjected to over heating fire flood physical damage or if the gas supply fails to shut off Do Not turn on water heater unless it is filled with water Do Not turn on water ...

Page 17: ...burner if the pilot flame is extinguished for any reason The thermostat is also equipped with a single use gas shut off device that will shut off the gas supply to the burner if the water heater exceeds normal operating temperatures Refer to the BEFORE YOU CALL FOR SERVICE section of this manual or contact your dealer WARNING Should overheating occur or the gas supply fail to shut off turn off the...

Page 18: ...pen drain NOTE If the temperature and pressure relief valve on the hot water heater discharges periodically this may be due to thermal expansion in a closed water system Contact the water supplier or your plumbing contractor on how to correct this Do not plug the relief valve outlet A water heater s tank can act as a setting basin for solids suspended in the water It is therefore not uncommon for ...

Page 19: ...r can also be cleaned by scrubbing with mild detergent CAUTION For your safety cleaning of the main burner should be performed only by qualified service personnel Proper burner and pilot flame pattern Vacation and Extended Shut Down If the water heater is to remain idle for an extended period of time the power and water to the appliance should be turned off to conserve energy and prevent a build u...

Page 20: ...lation Air information in the Locating the water heater section of this manual Unable to light Temperature dial not See the Lighting the water heater section of this the pilot correctly positioned manual Pilot orifice clogged The pilot should be cleaned or replaced by a qualified service technician Pilot tube pinched or The pilot should be cleaned repaired or replaced by a clogged qualified servic...

Page 21: ...ave Wait for the water heater to recover after an abnormal no hot water exceeded the capacity demand of the water heater Low gas pressure Check gas supply pressure and manifold pressure The pilot may be out Check the pilot If necessary relight using the instructions in the Lighting the water heater section of this manual The thermostat may See the Temperature regulation of the water heater be set ...

Page 22: ... plate Part description as noted below and number of parts desired CAUTION For your safety DO NOT attempt repair of gas piping thermostat burners vent connectors or other safety devices Refer repairs to qualified service personnel Draft hood Temperature and pressure relief valve Drain valve shroud Burner supply tube Inner door Flue baffle hanger Anode rod Dip tube Dip tube gasket Pilot supply tube...

Page 23: ...23 Rheem Manufacturing Company Warranty Registration Department P O Box 34070 Louisville KY 40232 4070 Please place in envelope and mail to Cut here Cut here ...

Page 24: ...r Serial Number Important Mail Today First Name Mr Ms Mrs Miss Street Address City State Date Placed In Use Month Day Year Zip Code Apt Last Name Phone Number _ _ Complete and mail this Consumer Product Ownership Registration today After mailing the registration below store this document in a safe place It contains information you will need should you require service Read your Owner s Manual caref...

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