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8

Proportional, Integral & derivative

(PId)

After the heater is turned on in the firing sequence, the
Controller waits a minimum amount of time before
modulating. The control error is determined using PID
logic.

Proportional

compares  the  actual  operating  sensor

temperature  to  the  heater  target  temperature.  The
colder the temperature, the sooner the heater modu-
lates up.

Auto differential

If Auto Differential is selected, the control automatical-
ly determines the best differential as the load changes,
thereby improving efficiency. During light loads, the dif-
ferential is increased to allow longer on and off times
to reduce the potential for short-cycling. During large
loads,  the  differential  is  narrowed  thereby  improving
comfort  in  heating  spaces  by  reducing  temperature
swing.

Tank differential

Tank  Differential  is  subtractive  to  the  set  point.  For
example, in the case of a 130

°F

set point with a 3

°F

differential,  the  control  will  energize  the  heater  when
the tank temperature drops to 127

°F

and then will shut

the heater off at 130

°F

.

Fig. 16: Auto Differential

Code descriptions 

Heater differential (dIFF) 

A heat source must be operated with a differential in
order to prevent short cycling. The heater differential is
divided  around  the  heater  target  temperature.  The
stage contact will close when the water temperature at
the  operating  sensor  is  1/2  of  the  differential  setting
below  the  heater  target  temperature,  and  will  open
when the water temperature at the operating sensor is
1/2  of  the  differential  setting  above  the  heater  target
temperature. 

Manual differential

The  differential  can  be  manually  set  using  the  DIFF
setting in the Adjust menu.

Fig. 15: Fixed Differential

Fig. 14: External Direct Drive Operation (Mode 8)

Summary of Contents for Raypack Temp-Tracker B-40

Page 1: ...ALLATION OPERATING INSTRUCTIONS Catalog No 5000 70 Effective 12 21 11 Replaces NEW P N 241439 Rev 1 For Raytherm Boilers Water Heaters H2 514 4001 WH2 2100 4001 B 40 B 41 Modulating Temperature Contro...

Page 2: ...2...

Page 3: ...ll Assembly 1 Mounting bracket 1 Mounting panel USER INTERFACE The Controller uses a Liquid Crystal Display LCD as a method of supplying information Use the LCD to setup and monitor the operation of y...

Page 4: ...ed item will be dis played in the item field of the display To view the next available item in a menu press and release the Item button The display will return to the first item in the selected menu s...

Page 5: ...he heater target 2 at the heater outlet sensor If both demands are present at the same time the control operates at the higher of the two targets NOTE Mode of operation MUST be programmed into the Con...

Page 6: ...ping Mode 3 6 Two Setpoints with Primary Secondary Piping Mode 2 Mode 2 Mode 2 is designed for setpoint operation using Primary Secondary piping see Fig 9 A CFH is avail able to activate a setpoint fo...

Page 7: ...igher of the two targets External direct drive Operation Mode 8 Mode 8 Mode 8 is designed for a 0 10VDC or a 4 20 mA exter nal input signal from a building management system or external sequencer such...

Page 8: ...erature swing Tank differential Tank Differential is subtractive to the set point For example in the case of a 130 F set point with a 3 F differential the control will energize the heater when the tan...

Page 9: ...arget temperature is generated Pump Contact Operation The pump contact operates when While the burner is firing and primary secondary piping Mode 2 5 7 is used Once the burner is shut off the boiler p...

Page 10: ...Design Outdoor Start and Outdoor Design settings WARNING DO NOT use DHW override on termi nal 3 During a DHW demand the boiler pump contact is closed unless Indirect DHW priority is selected During In...

Page 11: ...the BOIL START water temperature to the system The OUTDR START is typically set to the desired building tempera ture Outdoor design OUTdR dSGN The OUTDR DSGN is the outdoor air temperature that is th...

Page 12: ...provided by a heater sequencing control such as the Raypak Temp Tracker Mod Hybrid When in Mode 8 the indirect DHW override is disabled 2 10 VDC 4 20 mA Heater Target 0 0 OFF 1 2 OFF 2 4 50 F 10 C 3 6...

Page 13: ...16 83 9 18 91 10 20 100 Table D 0 10 VDC or 4 20mA External Input Mode 8 INSTALLATION The following describes field installation For field installation this controller is shipped inside a water resis...

Page 14: ...14 Fig 19 Control Box Locations...

Page 15: ...ng an AC voltmeter The reading should be 24 VAC 10 and the reading between terminals 16 and 4 must be less than 1 0 VAC Testing the Sensors 10 k In order to test the sensors the actual temperature at...

Page 16: ...Resistance Testing the Controller s Outputs The Controller has a built in test routine which is used to test the main control functions The test sequence is enabled when the button is pressed and held...

Page 17: ...17 WIRING CONNECTIONS Fig 22 Wiring Diagram Fig 23 DIP Switch Location Field Installation Field wiring must be connected to the terminal block below the controller inside the control box...

Page 18: ...to 2 this item is only visible in the Factory access level 14 to 266 F 10 to 130 C Factory Installer BOILER INLET Current boiler inlet water temperature as measured by the boiler inlet sensor Note Th...

Page 19: ...0 F OFF 27 to 82 C Default 125 F 52 C Factory FIRE DELAY Select the amount time required for combustion pre purging ignition and the flame to be established The control will not adjust the modulation...

Page 20: ...Modulation Factory START MODULATION Select the percent modulation required for ignition 0 to 50 Default 20 Modulation Factory MINIMUM MODULATION Select the minimum modulation during burner operation...

Page 21: ...Current boiler inlet water temperature as measured by the boiler inlet sensor Note This item is only available when a boiler inlet sensor is installed 14 to 266 F 10 to 130 C Factory BOILER DELTA T Cu...

Page 22: ...ller DHW DIFFERENTIAL Select the DHW tank differential 2 to 10 F 1 to 5 C Default 3 F 1 C Factory BOILER MAXIMUM Select the maximum boiler target water temperature 120 to 225 F OFF 49 to 107 C OFF Def...

Page 23: ...Modulation Factory START MODULATION Select the percent modulation required for ignition 0 to 50 Default 20 Modulation Factory MINIMUM MODULATION Select the minimum modulation during burner operation...

Page 24: ...Factory Installer BOILER OUTLET Current boiler outlet water temperature as measured by the boiler outlet sensor Note When MODE is set to 5 this item is only visible in the Factory access level 14 to 2...

Page 25: ...set to the desired building temperature 35 to 150 F 2 to 66 C Default 125 F 52 C Factory Installer BOILER DESIGN The boiler design water temperature used in the reset ratio calculation for the heatin...

Page 26: ...odulation setting to the Maximum Modulation setting 10 to 230 seconds Default 16 seconds Modulation Factory START MODULATION Select the percent modulation required for ignition 0 to 50 Default 20 Modu...

Page 27: ...water temperature as measured by the boiler outlet sensor Note When MODE is set to 7 this item is only visible in the Factory access level 14 to 266 F 10 to 130 C Factory Installer BOILER INLET Curren...

Page 28: ...Factory FIRE DELAY The amount time required for combustion pre purging ignition and the flame to be established Thecontrolwillnotadjustthemodulationpercentage from the Start Modulation percentage unti...

Page 29: ...ory MINIMUM MODULATION Select the minimum modulation during burner operation 0 to 50 Default 20 Factory PUMP DELAY Select the boiler pump purge time after shutting off the burner OFF 0 20 to 9 55 min...

Page 30: ...asured by the boiler inlet sensor Note This item is only available when a boiler inlet sensor is installed 14 to 266 F 10 to 130 C Factory BOILER DELTA T Current temperature difference between the boi...

Page 31: ...e until this delay elapses 0 00 to 3 00 minutes Default 0 10 min 1 second increments Factory Installer BOILER MASS Select the thermal mass of the boiler 1 low mass 2 medium mass 3 high mass Default 1...

Page 32: ...ontinue operation Test the boiler inlet sensor and related wiring The error message will clear once the error condition is corrected and a button is pressed BOILER INLET SENSOR OPEN CIRCUIT The contro...

Page 33: ...umes an outdoor temperature of 32 F 0 C and continues operation Test the outdoor sensor and related wiring The error message will clear once the error condition is corrected and a button is pressed DH...

Page 34: ...2 Install system sensor and air sensor for Mode 5 only as positioned in the mode arrangements located on page 6 3 Wire the sensors to the Controller as described in Fig 22 on page 17 4 Ensure that ent...

Page 35: ...35...

Page 36: ...36 www raypak com Raypak Inc 2151 Eastman Avenue Oxnard CA 93030 805 278 5300 Fax 805 278 9725 Litho in U S A...

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