Rheem GHE 125-500A Use & Care Manual Download Page 6

6

LOCAL INSTALLATION REGULATIONS

This water heater must be installed in accordance 

with these instructions, local codes, utility company 

requirements and/or, in the absence of local codes, 

the latest edition of the National Fuel Gas Code, ANSI 

Z223.1 in the United States, or CAN/CSA B149.1 In-

stallation Codes in Canada.

LOCATION

A. If this water heater is of the Direct Vent design, all 

air for combustion and all products of combustion 

are routed through the venting system, directly 

from and to the outside of the building.

  Otherwise: This unit can also be set up as a Power 

Vent Unit. Combustion air for a power vent unit will 

be obtained from the surrounding area. Make sure 

that there is an adequate air supply for the water 

heater, see codes in "Local Installation Regula-

tions".

  The water heater should be installed in a clean, 

dry location as close as possible to the vent termi-

nals. Long hot water lines should be insulated to 

conserve water and energy. The water heater and 

water lines should be protected from exposure to 

freezing temperatures.

B. A gas fired water heater should not be installed in 

a space where liquids which give off flammable va-

pors are to be used or stored. Such liquids include 

gasoline, LP gas (butane and propane), paint or 

adhesives and their thinners, solvents or remov-

ers. Because of natural air movement in a room or 

other enclosed space, flammable vapors can be 

carried some distance from where their liquids are 

being used or stored. The open flame of the water 

heater’s main burner can ignite these vapors caus-

ing an explosion or fire which may result in severe 

burns or death to those in range, as well as prop-

erty damage. For these reasons, installation of a 

gas fired water heater in a garage is not desirable.

C. All models are certified for installation on combus-

tible floors and in alcoves. The minimum side and 

top clearance to walls and ceiling for providing 

protection of combustible materials are shown on 

the water heater’s rating label. A front clearance of 

24 inches (46 cm) should be provided for adequate 

inspection and servicing.

  If the water heater must be installed on carpet-

ing, place a metal or wood panel beneath water 

heater extending beyond its full width and depth at 

least 3 inches (7.6 cm) in all directions. If the water 

heater is installed in an alcove, the entire floor 

must be covered by the panel.

  

NOTICE: Auxiliary catch pan installation MUST 

conform to the applicable local codes.

   The water heater should not be located in an area where 

leakage of the tank or connections will result in damage to 

the area adjacent to it or to lower floors of the structure. 

When such areas cannot be avoided, it is recommended 

that a suitable catch pan, adequately drained, be installed 

under the water heater. The pan MUST NOT interfere with 

the operation of the water heater and access of the ser-

viceable components.

D. RESTAURANT INSTALLATION:

 — If the water 

heater is to be installed in a restaurant or other lo-

cation where NSF International listing is required, 

this unit must be sealed to the floor. Use clear 

silicone RTV to seal the bottom pan to the floor, to 

comply with NSF requirements.

E. CORROSIVE ATMOSPHERES 

— The heater should 

not be installed near an air supply containing ha-

logenated hydrocarbons. For example, the air in 

beauty shops, dry cleaning establishments, photo 

processing labs, and storage areas for liquid and 

powdered bleaches or swim pool chemicals often 

contain such hydrocarbons. The air there may 

be safe to breathe, but when it passes through a 

gas flame, corrosive elements are released that 

will shorten the life of any gas burning appliance. 

Propellants from common spray cans or gas leaks 

from refrigeration equipment are highly corrosive 

after passing through a flame. The limited warranty 

is voided when failure of water heater is due to a 

corrosive atmosphere. (Refer to the Certificate of 

Limited Warranty for complete terms and condi-

tions.)The manufacturer’s warranty does not cover 

any damage or defect caused by installation, or 

attachment, or use of any special attachment 

such as energy saving devices (other than those 

authorized by the manufacturer) into, onto, or in 

conjunction with the water heater. The use of such 

unauthorized devices may shorten the life of the 

water heater and may endanger life and property. 

The manufacturer disclaims any responsibility for 

such loss or injury resulting from the use of such 

unauthorized devices.

1.  INSPECT SHIPMENT 

— for possible damage. The 

manufacturer’s responsibility ceases upon deliv-

ery of goods to the carrier in good condition. Any 

claims for damage, shortage in shipments, or non 

delivery must be filed immediately against carrier 

by consignee.

2.  THERMAL EXPANSION

 — Determine if a check 

valve exists in the inlet water line. It may have 

been installed in the cold water line as a separate 

back flow preventer, or it may be part of a pres-

sure reducing valve, water meter or water softener. 

A check valve located in the cold water inlet line 

can cause what is referred to as a ”closed water 

system”. A cold water inlet line with no check 

valve or back flow prevention device is referred to 

as an ”open” water system. As water is heated, it 

expands in volume and creates an increase in the 

pressure within the water system. This action is 

referred to as ”thermal expansion”. In an ”open” 

water system, expanding water which exceeds the 

capacity of the water heater flows back into the 

city main where the pressure is easily dissipated.

  A ”closed water system”, however,  prevents the 

expanding water from flowing back into the main 

supply line, and the result of ”thermal expansion” 

can create a rapid, and dangerous pressure in-

crease in the water heater and system piping. This 

rapid pressure increase can quickly reach the safe-

ty setting of the relief valve, causing it to operate 

during each heating cycle. Thermal expansion, and 

Introduction

CAUTION

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Summary of Contents for GHE 125-500A

Page 1: ...rmed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage person...

Page 2: ...zards that can kill or hurt you and others All safety messages will follow the safety alert sym bol and either the word DANGER WARNING CAUTION or NOTICE These words mean DANGER An imminently hazardous...

Page 3: ...for altitudes greater than 2 000 up to 5 400 FT HA2 LP Gas Approved for altitudes greater than 5 400 up to 7 800 FT For LP Models see table 6 for approved altitude ranges FOR NATURAL GAS MINIMUM GAS S...

Page 4: ...lations the temperature was set at 120 F before water heater was shipped from the factory The illustration infor mation on pages 25 shows the Display and how to adjust the water temperature Hotter wat...

Page 5: ...ion Section Pages 23 26 prior to any installation work Gasoline as well as other flammable materials and liquids adhesives solvents etc and the vapors they produce are extremely dangerous DO NOT handl...

Page 6: ...of the ser viceable components D RESTAURANT INSTALLATION If the water heater is to be installed in a restaurant or other lo cation where NSF International listing is required this unit must be sealed...

Page 7: ...ure Pressure Temperature and Pressure Relief Valves and Vacuum Relief Valves is provid ed with the water heater No valve is to be placed between the relief valve and the water heater For a circulating...

Page 8: ...nnecting the exhaust vent pipe the condensate elbow assembly supplied but not factory installed must be connected to the ex haust pipe on the water heater See Figure 2 The free end of the 3 x 3 x 1 5...

Page 9: ...earances shown in Figure 4 NOTICE DO NOT use in conjunction with a GFCI To avoid the risk of fire explosion or asphyxiation from carbon monoxide NEVER operate this water heater unless it is properly v...

Page 10: ...he Thermal Expansion Tank if required A manual valve union and a sediment trap shall be provided in front of the gas valve All gas piping must conform to local codes and or the National Fuel Gas Code...

Page 11: ...tarting the vent installation careful planning should be given to the routing and termination of the vent pipes The length of the vent pipes inlet and outlet should be kept to a minimum Also see Figur...

Page 12: ...ruc tions Manual for complete instructions on venting and condensate drainage Stress levels in the pipe and fittings can be signifi cantly increased by improper installation If rigid pipe clamps are u...

Page 13: ...ent and Air Intake Pipe Lengths 6 Pipe Table 4 Minimum and Maximum Vent and Air Intake Pipe Lengths 4 Pipe 50 0 240 Fuel Type Fuel Type NAT or LP NAT or LP Vent4 ft 20 GHE119 500 GHE125 500A 50 50 120...

Page 14: ...d However improper location or installation can result in severe damage to the structure or exterior finish of the building VERTICAL VENT INSTALLATION Once the vent terminal location has been determin...

Page 15: ...lbow A screen that significantly restricts airflow will reduce the performance of the water heater and could cause nuisance control lockouts Com plete the installation of the remainder of the vent and...

Page 16: ...equal to 12 30 5 cm and above expect ed snow level from the ground the instal lation must be modified as shown below See Figure 14 Vent Terminal Low ground clearance Terminate exhaust vent with 45 elb...

Page 17: ...rdance with current ANSI Z223 1 NFPA 54 National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves bot...

Page 18: ...s 2 In accordance with current ANSI Z223 1 NFPA 54 National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and...

Page 19: ...nt pipe To prevent this from happening the pipe should be installed with a slight upward slope of 1 8 per foot The vent system must be supported every 5 feet of vertical run and every 3 feet of hori z...

Page 20: ...20 Installation Schematic Diagram Figure 18...

Page 21: ...ically grounded Elec trical power should be supplied through a fused disconnect switch located near the water heater Where local codes permit use the supplied power cord for field connection A groundi...

Page 22: ...ater heater and piping air vented Water connections tight and free of leaks C Gas Supply Gas line equipped with shut off valve union and sediment trap drip leg Approved pipe joint compound used Soap a...

Page 23: ...ith the application Hotter water increases the Potential for Hot Water SCALDS When this water heater is supplying general purpose hot water requirements for individuals a thermostatically con trolled...

Page 24: ...as valve is opened and ignitor remains energized for 3 seconds Is flamed detected within 5 seconds Control is manually reset by pressing the i button Blower is de energized and control goes into locko...

Page 25: ...25 Operation Steps to adjust the setpoint temperature Figure 21...

Page 26: ...e knob will not turn by hand don t try to repair it call a qualified service technician Force or attempt to repair may result in a fire or explosion C Do not use this appliance if any part has been un...

Page 27: ...established the inspection program can be modified to suit the water conditions Cleaning should be per formed if the scale has accumulated above the drain valve opening A wet dry shop vac with a nozzl...

Page 28: ...should be less than 25 ppm In the combustion readings are outside of the specified ranges check the manifold pressure on the gas control at the outlet pressure tap See figure 21 for the location of t...

Page 29: ...n the tank Drain the water heater to remove scale and sediment Insufficient hot water Heater undersized for load Reduce hot water usage rate Check display for error code See tables 8 and 9 Temperature...

Page 30: ...t WZ hZ D K Khd K s Ed Table 8 shows a list of lockout error codes A lockout code will be visible on the control dis play in the form of a code letter A followed by a number and a short message Lockou...

Page 31: ...E ZZKZ h E KZ KZd h D d Zd ZKhE ZZKZ t d Z d E KZ KW E t ZZKZ W ZZKZ Table 9 shows a list of blocking error codes A blocking code will be visible on the control dis play in the form of a code letter...

Page 32: ...i t e h t f o t s o m s p m a o r c i m 7 e r u l i a f e m a l f A d e y a l p s i d o s l a s i s e r u l i a f e m a l f f o r e b m u n e h t f o l a t o t g n i n n u r A l a i r t e h t g n i r...

Page 33: ...the measurement is taken after the cycle Besides resistance the continuity of the ignitor circuit can be checked With the multimeter probes still in the terminal switch the meter to check for continui...

Page 34: ...Sensors 2 in 1 T P Relief Valve Condensate Elbow Assembly Trim Plate 2 pcs Flue Gas Temperature Sensor Blocked Exhaust Switch Inlet Pipe Nipple Power Supply Junction Box Insulation Tank Top Air Intake...

Page 35: ...trol Panel Parts Stando 3 5 in length Transformer 120 VAC 24 VAC Relay Terminal Block Main Operating Control Control Display Display Bracket Description Description Fuse 5A delay Stando 2 5 in length...

Page 36: ...ting ange insulation disk retaining plate and bolts Flange Assembly Gasket blower to transition tube Blower Gas Control Gasket burner to mounting ange Burner Gas Pressure Switch Gas Control Flange w g...

Page 37: ...37 Notes...

Page 38: ...38 Notes...

Page 39: ...39 Notes...

Page 40: ...ng information should be made available a Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater b Address where water heater is located and can...

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