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36 

EXPLODED VIEWS – SOLAR COLLECTORS 

 

Note:

 Although the drawings illustrate the solar cold pipe connecting the bottom 

left hand corner of the solar collector array, the solar cold pipe may be connected 
to either the bottom right or the bottom left hand corner. The solar hot pipe must 
connect to the top of the solar collector array diagonally opposite to the solar cold 
pipe connection. 
 

INSTALLATION ONE COLLECTOR WITH CONETITE FITTINGS 

 

 

SUPPLIED IN ONE COLLECTOR KIT (CONETITE FITTINGS) (12104793) 

1. 

Collector rail 

2. 

Collector strap 

4. 

Sensor connector 

5. 

End plug (collector bung) 
assembly 

9. 

Hot sensor lead assembly 

10.  Connector 
11.  Compression nut 
12.  Compression olive 

13.  Clamp, hex screw, washer, nut 
14.  Cable tie 
15.  Label 

– solar hot pipe 

16.  Label 

– solar cold pipe 

 
(Supplied separately) 
17.  Solar collector 
 

S

K71

15

-2

  

 R

E

V-

BD

  

3

/1

3

Solar Cold Pipe

     (to collectors)

Solar Hot Pipe

  

(from collectors)

(apply to solar hot pipe

  at storage tank level)

(apply to solar cold pipe

  at storage tank level)

   S

UPPLIED IN COLLECTOR KIT - 1 COLLECTOR

20

00

5

17

SOLAR DIRECT SINGLE COLLECTOR INSTALLATION (EXPLODED VIEW)

WITH UNCOATED BRASS CONETITE FITTING SOLAR COLLECTORS.

  1.  Collector rail
  2.  Collector strap
  4.  Connector for temp sensor
  5.  End plug assembly
  9.  Hot sensor lead assembly

10.  Connector

11.  Compression nut
12.  Compression olive
13.  Clamp, hex screw, washer, nut
14.  Cable tie
15.  Label - solar hot pipe
16.  Label - solar cold pipe
17.  Solar Collector 

(supplied separately)

14

1

2

13

1

16

13

2

5

11

12

9

4

13

11

12

10

15

 12

20

Insulated solar cold
pipe from storage tank.

Insulated solar hot
pipe to storage tank

Summary of Contents for 12104793

Page 1: ...ith Copper Waterways Conetite Connections for use in Open Circuit Systems using uncoated DR Brass Conetite fittings LCS TBT200 SOLAR COLLECTORS WARNING Plumber Be Aware Use copper pipe ONLY Plastic pi...

Page 2: ...ustralia be weatherproof and UV resistant if exposed extend through any penetrations in the eaves ceiling and roof cover valves and fittings in the solar pipe work be fitted up to and cover the connec...

Page 3: ...ed Views Solar Collectors 36 Warranty Note 39 Notice to Victorian Customers from the Victorian Plumbing Industry Commission This water heater must be installed by a licensed person as required by the...

Page 4: ...ctors Collector Kit Conetite Fittings 2 Collectors uncoated brass conetites 12104794 LCS TBT200 solar collectors Collector Kit Conetite Fittings Additional Collector uncoated brass conetites 12104795...

Page 5: ...s 2 2 341391 Collector bung end plug assembly conetite brass consisting of 1 x 344236 collector bung uncoated 1 x 337116 gland nut 2 2 344269 Sensor connector fitting conetite brass 15BSP temp assbly...

Page 6: ...of correct height safety equipment harnesses etc All other relevant safety factors specific to the installation and maintenance work to be compliant with suitable Occupational Health and Safety Regula...

Page 7: ...de advice to the system owner about their needs and building back up redundancy into the hot water supply system OPEN CIRCUIT SYSTEM INSTALLATION An open circuit system has a collector circuit which i...

Page 8: ...he solar storage tank in relation to the solar collectors There are limitations on both the maximum length of the solar hot and solar cold pipes and the maximum height between the solar storage tank a...

Page 9: ...STRENGTH The installer must ensure the structural integrity of the building is not compromised by the solar water heater installation and the roof structure is suitable to carry the full weight of th...

Page 10: ...ake up for the reduction in solar performance compared to the optimum orientation This option should be discussed with the system owner If this option is neither possible nor acceptable to the system...

Page 11: ...vised The risks include the collector glass not self cleaning leading to dirty collector glass reducing solar performance and condensation on the underside of the glass taking longer to clear and cond...

Page 12: ...frame or up to and within Wind Region C Variable Pitch frame as defined in the Building Code of Australia Australian Standard AS 4055 and the Australian New Zealand Standard AS NZS 1170 2 or equivalen...

Page 13: ...al 90 bend reduce the maximum total pipe length by 0 5 m For each additional metre of pipe length reduce the number of 90 bends by two Note One 90 elbow is equal to two 90 bends NR not recommended NA...

Page 14: ...or a Class 1a or Class 10 building as applicable under the Plumbing Code of Australia be weatherproof and UV resistant if exposed extend through any penetrations in the eaves ceiling and roof cover va...

Page 15: ...n circuit system Plastic pipe MUST NOT be used as it will not withstand the temperature and pressure of the water generated by the solar collectors under stagnation conditions Extremely high water tem...

Page 16: ...ded total pipe length for the system and the water supply pressure The maximum recommended total pipe length of the solar circuit should not be exceeded and a minimum water supply pressure of 200 kPa...

Page 17: ...rity requirements or on other occasions where the solar collectors and solar hot and solar cold pipes are installed prior to the solar storage tank such as on a building site Collector Circuit Warning...

Page 18: ...emove only sufficient packaging material to enable the installation of the solar collectors Upon completion of the installation of the solar collectors with conetite fittings such as on a building sit...

Page 19: ...e than two solar collectors 17 are installed locate the collector rail 1 from the Additional Collector kit adjacent to the first collector rail 1 and join together using the drive cleat 8 supplied in...

Page 20: ...solar collector or 30 40 mm for two solar collectors or 45 60 mm for three solar collectors This is to provide a downward angle along the top end of the collectors to assist in rainwater runoff in ord...

Page 21: ...ted in the collector rail 1 and prior to positioning the next solar collector firmly clamp two clamps per collector to the collector rail using the clamps hex screws washers and nuts provided Repeat t...

Page 22: ...Clamp the solar collectors 17 two clamps per collector to the collector rail 1 using the clamps 13 hex screws washers and nuts provided Refer to Clamping Collector to Collector Rail on page 29 9 Fixin...

Page 23: ...n open circuit system Refer to Pipe Lengths on page 13 The solar hot and solar cold pipes must have a continuous fall from the solar collectors to the solar storage tank Horizontal runs of pipe work a...

Page 24: ...tion Instructions supplied with the solar storage tank for the connection detail Tank with side solar connections and side mounted solar control unit Connect the hot sensor lead to the hot sensor cabl...

Page 25: ...completion of the installation refer to the Owners Guide and Installation instructions supplied with the solar storage tank for the commissioning procedure of the solar water heater INSTALLATION CHEC...

Page 26: ...commended slots Rafter spacing One collector 1 x one collector rail Two collectors 1 x two collector rail 300 mm 12 1 4 or 2 3 1 6 or 2 5 400 mm 16 1 3 or 2 4 1 5 or 2 6 450 mm 18 1 4 2 5 500 mm 20 1...

Page 27: ...Detail A Top collector rail slide the long straight end of the collector strap through the appropriate slot from the top side of the collector rail refer to Detail B Pull the collector strap through u...

Page 28: ...Hand tighten only so the solar collectors can be shifted and centred 2 Place the collector unions 3 into the collector connections on the second solar collector and screw in the unions until they sea...

Page 29: ...G ASSEMBLY CONETITE FITTING CLAMPING COLLECTOR TO COLLECTOR RAIL Refer to installation diagrams on pages 36 to 38 for position and Detail E on page 30 and Detail F on page 30 1 Centre the solar collec...

Page 30: ...30 DETAIL E CLAMPING COLLECTOR TO COLLECTOR RAIL BOTTOM DETAIL F CLAMPING COLLECTOR TO COLLECTOR RAIL TOP PART NUMBERS ARE SUPPLIED IN COLLECT AR OPEN CIRCUIT PUMPED SYSTEM DESIGN L SHEET COLLECTORS...

Page 31: ...n 2 Place the compression nut 11 and olive 12 over the end of the solar cold pipe Position the cold pipe into the connector 10 assembly seat the olive 12 and tighten the compression nut 11 3 Repeat th...

Page 32: ...T CONNECTION TO SOLAR COLLECTOR DETAIL J SENSOR CONNECTOR ORIENTATION TILED ROOF ITEMS WITH PART NUMBE SOLAR OPEN CIR DETAIL SHEET CO Tiled roof 30 Down roof Hot sensor connector assembly range is fro...

Page 33: ...Circuit A Hot Outlet B C D E Gas Pipe Work to 160 Solar Storage Tank Hot Outlet 20L Hot Outlet 24L 26L Hot Outlet 27L Solar Hot Flow Solar Cold Return Cold Inlet Gas 20L Gas 24L 26L integrated gas boo...

Page 34: ...to Solar Storage Tank Capacity litres Hot Outlet Solar Hot Flow Solar Cold Return Cold Inlet 270 tank 270 1190 685 635 73 320 325 tanks 325 1430 754 635 73 410 tank 410 1600 820 643 81 Note the rough...

Page 35: ...PIPE WORK ROUGHING IN DIMENSIONS 35 Solar Pipe Work Roughing In Dimensions Pipe Work to Solar Collectors E F 1 Collector 1200 1875 2 Collectors 2260 1875 3 Collectors 3320 1875 IMENSIONS...

Page 36: ...hex screw washer nut 14 Cable tie 15 Label solar hot pipe 16 Label solar cold pipe Supplied separately 17 Solar collector Solar Cold Pipe to collectors Solar Hot Pipe from collectors apply to solar h...

Page 37: ...olar Hot Pipe from collectors apply to solar hot pipe at storage tank level apply to solar cold pipe at storage tank level SUPPLIED IN COLLECTOR KIT 2 COLLECTORS 2280 2000 5 3 3 17 SOLAR DIRECT TWO CO...

Page 38: ...1 ADDITIONA 1 Collector rai 2 Collector str 3 Collector un 8 Driver cleat 13 Clamp hex SUPPLIED SE 17 Solar Collec SOLAR DIRECT COLLECTOR INSTALLATION ADDITIONAL COLLECTOR EXPLODED VIEW WITH UNCOATED...

Page 39: ...of c Installation not in accordance with the Owner s Guide and Installation Instructions or with relevant statutory and local requirements in the State or Territory in which the water heater is instal...

Page 40: ...or more patents or registered designs in the name of Rheem Australia Pty Ltd or Solahart Industries Pty Ltd TRADEMARKS Registered trademark of Rheem Australia Pty Ltd or Solahart Industries Pty Ltd T...

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