background image

4

 

INSPECTION AND MAINTENANCE

 

 

4.1

 

GENERAL MAINTENANCE RULES 

 
Hydraulic fluid can become contaminated after extended periods of use which can cause restrictions in the system.  Check 
to see that the fluid is clean, and change at recommended intervals to extend tool’s life.  Refer to the respective manual for 
maintenance information on the hydraulic power source. 
 
1. 

 

Proper maintenance of the Rock Drill and related equipment requires timely adhering to all the guidelines given in this 
chapter.  Proper maintenance is required to maintain the system in good condition and free of defects. 

 
2. 

 

Review and follow all the safety rules given in Chapter 1 before attempting any maintenance.

 

 

3. 

 

Only authorized personnel should be allowed in the maintenance area.  Authorized personnel are the trained people as 
defined below and their supervision.  

 

 

4. 

 

Repairs must be made only by trained personnel. A trained person is one who has read and thoroughly understands this 
instruction manual and related equipment manuals and, through training and experience, has shown knowledge 
regarding the safe operational procedures.

 

 

CAUTION:

BEFORE STARTING ANY MAINTENANCE, DISCONNECT FROM HYDRAULIC POWER
SOURCE TO PREVENT ACCIDENTAL STARTUP.

 

 

WARNING:

DURING ANY MAINTENANCE OR REPAIR PROCEDURES, DO NOT ATTEMPT ANY
DRILLING.  THIS CAN CAUSE SERIOUS PERSONAL INJURY AND/OR EQUIPMENT
DAMAGE.

 
4.2 

 

DAILY MAINTENANCE 

 
1. 

 

Wipe couplings clean and connect hydraulic hoses to an unpowered (not activated) hydraulic source. 

 
2. 

 

Remove the tool steel.  With a clean object, push the piston through the bushing to it’s inner most position. Remove 
the object and using the grease nipple located in the nose assembly, lubricate the bushing with Molykote grease, like 
Mobiletac 81 or similar. Failure to grease the nose assembly every 8 hours of operation will cause the drive system to 
stop rotating. 

 
3. 

 

Clean off any accumulation of particles from beneath the trigger area.  Spray with a light oil and wipe off excess.

 

 

4. 

 

Disconnect hydraulic hoses and wipe couplings clean, especially before a connection is made.  This is the single most 
common point of entry for foreign particles which can cause premature wear of hydraulic components in the system.

 

 

5. 

 

Check that all hardware on the Rock Drill is tight.

 

 

6. 

 

Check the hoses before each use for damage.  Replace a damaged hose immediately.  Never repair the hose.

 

 

7. 

 

Before each use

 insure that all broken, worn or defective parts are repaired or replaced.

 

 

8. 

 

Insure the tool steel is sharp to give maximum drilling power and operator comfort.

 

 

 
 

 
 
 

Summary of Contents for ROCK DRILL

Page 1: ...ROCK DRILL INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6122125 08 29 05...

Page 2: ...er For Shutdown 7 3 7 Optional Weight Block 7 3 8 Air Flushing 7 4 INSPECTION AND MAINTENANCE 8 4 1 General Maintenance Rules 8 4 2 Daily Maintenance 8 4 3 Annual Maintenance 9 4 4 Long Term Storage 9...

Page 3: ...onnel shall operate the Rock Drill or do repairs A trained person is one who has read and thoroughly understands this instruction manual and related equipment manuals and through training and experien...

Page 4: ...or medication 16 Do not use the Rock Drill when you are tired or fatigued 17 Do not use a Rock Drill that shows any signs of damage 18 Keep the handles dry clean and free of oil or fuel 19 Always hold...

Page 5: ...s 11 17 Maximum drill depth without compressed air 20 in 500 mm Maximum hollow drill depth depending on material 19 7ft 6 m Air flow requirements for drilling Air flow 14 42 cfm 0 4 1 2 cmm Pressure 7...

Page 6: ...ing assistance in service The Rock Drill has a product nameplate that states the model and serial numbers The Rock Drill label should appear as the sample nameplate shown in Figure 2 1 Record the mode...

Page 7: ...e temperatures to insure proper performance levels Oil becomes more viscous or thick as the ambient temperature lowers which slows down the system It is necessary to pre heat the hydraulic oil in the...

Page 8: ...et at 2000 psi 140 bar If this is not possible installing a separate pressure relief valve set at 2000 psi 140 bar can be used to make the connection If in doubt contact your dealer 7 The backpressure...

Page 9: ...URS GET IMMEDIATE MEDICAL ATTENTION 4 Secure the Rock Drill and hydraulic power source to prevent unauthorized use 5 Store the Rock Drill away from excessive heat or moisture Store in a clean dry area...

Page 10: ...ULIC POWER SOURCE TO PREVENT ACCIDENTAL STARTUP WARNING DURING ANY MAINTENANCE OR REPAIR PROCEDURES DO NOT ATTEMPT ANY DRILLING THIS CAN CAUSE SERIOUS PERSONAL INJURY AND OR EQUIPMENT DAMAGE 4 2 DAILY...

Page 11: ...2 Check the function and performance of the Rock Drill 3 It is recommended that the Rock Drill be serviced at an authorized RGC service center where a the accumulator is inspected and recharged b movi...

Page 12: ...ase coupling in return line defect locate and replace defective coupling Striking piston sticks push the breaker hard against the drill Grease nose assembly as described in Section 4 2 Striking piston...

Page 13: ...1817109 2 STAY BOLT LONG 10 1817110 2 STAY BOLT SHORT 11 1817145 1 WASHER F SPRING 12 1817146 1 SPRING F CHISEL RETAINER 13 1817147 1 COUPLING NUT F SPRING 14 1817141 1 THRUST WASHER 15 1817700 1 O RI...

Page 14: ...12 Figure 6 1 Rock Drill Impact Assembly...

Page 15: ...4113 1 AUXILIARY SPOOL P 48 1814116 1 GUIDE SOCKET T 49 1814115 1 AUXILIARY SPOOL T 50 1814112 1 SPOOL 51 1817154 1 SEALING WASHER 52 1817155 1 SCREW F CHECK VALVE 53 1814703 2 O RING 54 1814710 2 O R...

Page 16: ...escription 65 1817133 1 MOTOR FLANGE 66 1817135 1 GEAR WHEEL 67 1817136 1 BACK UP WASHER 68 1817148 1 PACKING GLAND 69 1817149 1 COUPLING NUT 70 1817757 1 O RING 71 1817746 1 MOTOR 1817750 1 MOTOR SEA...

Page 17: ...m Number Part Number Quantity Description 75 1814052 1 DIAPHRAGM 76 1814102 1 ACCUMULATOR COVER 77 1817111 1 ACCUMULATOR BODY 78 1813103 1 CHARGING SCREW 79 1814709 1 SEAL RING 80 1813710 1 PROTECTIVE...

Page 18: ...Figure 6 5 Item Number Part Number Quantity Description 85 1817102 1 CYLINDER HOUSING 86 1814172 1 SEAL 87 1814707 1 SEAL 88 1814733 3 FITTING 89 1814754 1 LOCKING RING 90 1814169 1 BACK UP WASHER Fi...

Page 19: ...6 HOSE ASSEMBLY Refer to Figure 6 6 Item Number Part Number Quantity Description 95 1697502 2 HOSE WHIPS 12 96 6001886 1 COUPLING 1 2 FEMALE 97 6001885 1 COUPLING 1 2 MALE Figure 6 6 Hose Assembly 17...

Page 20: ...SIDE 103 1820134 1 RUBBER HANDLE 104 1820238 1 TRIGGER LEVER STANDARD 106 1815733 1 ROLL PIN 107 1820041 1 TOP COVER 108 1815722 4 SCREW 109 1815131 2 NAB 110 1815113 4 SPACER F HANDLE 111 1817189 1...

Page 21: ...G F TRIGGER VALVE 127 1814700 1 O RING 128 1814702 1 O RING 129 1805503 1 SEAL 130 1814701 1 BACK UP RING 131 1814712 1 SEEGER SPRING RING 132 1814732 2 SEEGER SPRING RING 133 1817740 1 FITTING W SEAL...

Page 22: ...Figure 6 8 Connecting Block 20...

Page 23: ...SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNEC...

Page 24: ...ion by normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing...

Reviews: