background image

 
 

System overheats—engine operating normally. 
(continued) 

Heat exchanger not functioning efficiently because: 

a.

 

Air intake or internal parts of heat exchanger clogged/dirty—
clear debris as required. 

b.

 

Fan is not running—see detailed troubleshooting guide 
below. 

 
Fan is not running because: 

a.

 

Battery was disconnected during a pull start—turn ignition 
switch to ON position to start fan. 

b.

 

Fan connection unplugged—check and secure all fan plug 
connections at fan motor, fan relay, and at any fan override 
switch on control panel. 

c.

 

Blown fuse on fan circuit or ignition—replace with specified 
fuse. 

d.

 

Defective relay—replace. 

e.

 

No battery in HydraPak or battery is dead—fan requires a 
charged 12 volt battery to operate. 

Oil is foaming. 

Low fluid level in reservoir—fill to required level. 
 
Water in oil. 
 
Pump shaft seal worn out causing air to be drawn into pump. 
 
Air leak in suction line. 
 
Improper type of hydraulic oil--as an original equipment 
manufacturer, RGC uses a Grade ISO VG 32 hydraulic oil.  If you 
have any questions concerning the type of oil you should use for your 
HydraPak, consult your local supplier or RGC for details. 

Pump leaks. 

Plugged reservoir filler/breather. 
 
Shipping cap installed—use chrome filler/breather cap supplied. 
 
Shaft seal worn on pump. 
 
Cracked inlet/outlet fitting. 

Hour meter is malfunctioning. 

Low battery level—recharge battery. 
 
Loose or broken connection—repair or replace as required. 
 
Electrical problem with meter— contact your local supplier or 
Reimann & Georger Corporation for information. 

Engine does not start 

Low oil pressure wire is not disconnected during a pull start—
disconnect the wire during a pull start and then reconnect after the 
engine starts. 
 
Battery connection when using starter key—check for loose terminal 
connection(s). 
 
Flow control knobs are not OFF—turn both to OFF position. 

13 

 

 

 

Summary of Contents for HYDRAPAK HV185510C

Page 1: ...HV185510C HYDRAPAK INSTRUCTIONS REIMANN GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO NY P N 6122037 11 25 13...

Page 2: ...e 5 3 1 2 Checking the Hydraulic System 5 3 2 Starting and Operating the HydraPak 6 3 3 Stopping the HydraPak 7 4 INSPECTION AND MAINTENANCE 8 4 1 General Maintenance Rules 8 4 2 Hydraulic System Insp...

Page 3: ...ate this HydraPak or the associated hydraulic tools It is recommended that this checklist be maintained as a permanent record Insure construction area is secured from all unauthorized personnel All cr...

Page 4: ...only accidents 1 3 HYDRAPAK SAFETY LABELS These labels warn you of potential hazards that could cause injury Read them carefully If a label comes off or becomes illegible contact Reimann Georger Corp...

Page 5: ...oses or fittings while the HydraPak is running 18 At end of operation secure the HydraPak and the associated hydraulic equipment to prevent unauthorized use Never assume you will find the equipment in...

Page 6: ...sh Filler Breather 100 mesh Electrical Charging System 12 14V 16 AMP regulated to battery Battery Type 12V 15 Plate 400 CCA Fuse Automotive Ignition 5 AMP Blade Type Fan 25 AMP Standard Features Hour...

Page 7: ...ering spare parts or requesting assistance in service The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2 1 Record the model and serial numbers for future...

Page 8: ...Corporation for replacement information 4 Construction area is to be kept clear of unauthorized personnel Place barricades or secure the area in such a manner that no personnel can be injured 5 Posit...

Page 9: ...aPak with the same number 1 or 2 group identification as the return tank line that was used d When making connections do not over stretch the hoses or bend them at a sharp angle WARNING ENSURE HYDRAUL...

Page 10: ...ent in the same condition that you left it Proceed as follows 1 Let the HydraPak run at idle for about five 5 minutes to cool hydraulic oil and components or for ten 10 minutes under severe operating...

Page 11: ...WIRE FROM THE BATTERY TERMINAL WARNING DO NOT ADJUST OR REMOVE HYDRAULIC COMPONENTS LINES OR FITTINGS WHILE THE HYDRAPAK IS RUNNING OR WHENEVER THE HYDRAULIC FLUID IS HOT WARNING LIQUID UNDER HIGH PRE...

Page 12: ...D MAINTENANCE 1 The following rules must be observed when doing engine maintenance a Do not check for a spark with the spark plug removed Use an approved tester b Do not crank the engine with the spar...

Page 13: ...eplace engine oil filter 100 hrs Check clean and replace spark plug 100 hrs Have cylinder head removed and cleaned leaded fuel 100 hrs Have cylinder head removed and cleaned unleaded fuel 200 hrs Repl...

Page 14: ...raulic tool being used check hydraulic tool requirement c Air in fluid inspect for oil leaks and repair to correct d No work being done open center tools only produce pressure under load No hydraulic...

Page 15: ...sure requirement Extension hoses too long a Hoses over 50 feet long add sufficient friction to the hydraulic system to slow down the hydraulic tool slightly b Where possible use as few quick disconnec...

Page 16: ...rn out causing air to be drawn into pump Air leak in suction line Improper type of hydraulic oil as an original equipment manufacturer RGC uses a Grade ISO VG 32 hydraulic oil If you have any question...

Page 17: ...move throttle lever replace actuator as described in the engine manual Auto idle override switch has been left in bypass push switch down to put engine in auto idle mode Engine races uncontrollably a...

Page 18: ...CORE 10 TUBE 11 5411513 1 FAN 12 12 5800387 2 COTTER HAIR PIN 13 6918113 1 HYDRAULIC PUMP DBL 5 5 10 P 14 5400861 1 BATTERY 14 5401564 1 BATTERY STRAP 15 6910454 1 PUMP BRACKET 15 6901502 1 PUMP BRAC...

Page 19: ...Figure 6 1 HV185510 Assembly Drawing 16...

Page 20: ...IAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON FOR ANY INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES CONNECTED W...

Page 21: ...y normal wear and tear by improper adjustment or alteration by alterations not completed by authorized service personnel or by failure of product parts from such alterations 4 Costs of repairing damag...

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