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INSTALLATION INSTRUCTIONS

EN ERGY  RE COV ERY  VEN TI LA TOR

Applies to Model XBWS when used with Option AQ21

Vertical Supply and Return Air

INSTALLATION INSTRUCTIONS FOR ROOFTOP STAND ALONE 

ENERGY RECOVERY UNIT IN SIDE BY SIDE DESIGN

FORM RZ-NA-I-XBWS-AQ21

MARCH 30, 2005

SUPERCEDES 09-13-04

DXX-2ZERV

PAGE 1

I

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Ship ping and Pack ing List

Package contains:

1 — Energy Recovery Ventilator Assembly

I I

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Ship ping  Dam age

Check unit for shipping damage. Receiving party should contact last carrier immediately if shipping damage is found.

III

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Gen eral

These instructions are intended as a general guide and do not supersede local codes in any way. Authorities having
jurisdiction should be consulted before installation.

IV -

Re quire ments

When installed, the unit must be electrically wired and grounded in accordance with local codes or, in absence of local
codes, with the current National Electric Code, ANSI/NFPA No. 70.

V

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Ap pli ca tion

These Energy Recovery Ventilators (

ERV) 

are used in a down discharge manner equipped 

with field provided

balancing damper assembly

 through the roof. A roof curb must be provided to Rooftop Systems specifications. These

wheels conserve energy by mixing warmer air with cooler air in the following manner:

Re cov ery Wheel  Mode

The Recovery Wheel mode is accomplished by two blowers providing continuous exhaust of stale indoor air and
replacement by equal amount of outdoor air. Energy recovery is achieved by slowly rotating the energy recovery wheel
within the cassette frame work. In winter, the ERV adsorbs heat and moisture from the exhaust air stream during one half
of a complete rotation and gives them back to the cold, drier intake air supply during the other half rotation. In summer, the
process is automatically reversed. Heat and moisture are absorbed from incoming fresh air supply and transferred to the
exhaust air stream. This process allows outdoor air ventilation rates to be increased by factors of three or more without
additional energy penalty or increase in size of heating or air conditioning systems.

VI -

Rig ging Unit For Lift ing

1- Maximum weight of unit is — Varies per Series {300-1200 Lbs.} (Crated)

2- Remove crating. 

3- All panels must be in place for rigging.

4- Remove barometric exhaust hood from door marked filter access. Install barometric exhaust hood over exhaust blower

outlet.

5- Duct work should be installed into roof curb before installing ERV on curb.

6- Roof curb gasket must be applied to all top surfaces of the curb.

Energy recovery COMPONENT certified
to the ARI Air-to-Air Energy Recovery
Ventilation Equipment Certification
P r o g r a m   i n   a c c o r d a n c e   w i t h   AR I
Standard 1060-2000 . Actual performance 
in packaged equipment may vary.

ETL Certified per UL 1995 
and CSA 22.2

Summary of Contents for XBWS11

Page 1: ...el mode is accomplished by two blowers providing continuous exhaust of stale indoor air and replacement by equal amount of outdoor air Energy recovery is achieved by slowly rotating the energy recovery wheel within the cassette frame work In winter the ERV adsorbs heat and moisture from the exhaust air stream during one half of a complete rotation and gives them back to the cold drier intake air s...

Page 2: ...ons 8 Refer to the unit nameplate for minimum circuit ampacity MCA and maximum overcurrent protection size fuse 9 Electrical data is listed on unit rating plate and motor name plates 10 Connect line voltage power supply to ERV fuse block in control box of unit from disconnect switch See wiring diagram 11 Ground unit with a suitable ground connection either through unit supply wiring or an earth gr...

Page 3: ...it is constantly rotating when in the air stream the ERV is always being cleaned by air first in one direction then the other Because it is always dry dust or other particles impinging on the surface during one half cycle are readily removed during the next half cycle During the heating season when outdoor air temperatures are below 15o F it is recommended to use the optional low ambient kit field...

Page 4: ... adjusted to tension the belt If using a belt tension checker adjust the span to the appropriate setting and check the belt defection force The belt deflection force should be between 5 8 lbs or the lowest tension at which the belt will not slip under peak load conditions 5 Disconnect main power to unit before making adjustment to economizer and or ERV unit 6 Replace ERV control access cover 7 Set...

Page 5: ...factory at the low static setting Pulley kits are available for the medium and high static settings To install a pulley kit 1 Check content of pulley kit if pulley kit contains A An adjustable sheave and a fixed pitch pulley then remove belt and both motor and blower pulley B An adjustable sheave then remove the motor pulley C A fixed pitch pulley then remove the blower pulley 2 Replace pulley s w...

Page 6: ...2 A B C D E F G H I J J 4 K EXHAUST RETURN FRESH AIR SUPPLY EXHAUST RETURN DUCT FIELD SUPPLIED FRESH AIR SUPPLY DUCT FIELD SUPPLIED EXHAUST HOOD FRESH AIR HOOD ERV Data Dimensional Data Size CFM Range Duct Size G x J ERV Roof Curb A B C D E F G H I J K 11 300 1100 17 00 x 11 38 44 75 32 13 33 50 11 00 43 00 39 00 17 50 30 25 26 25 11 88 2 50 20 1200 2000 21 88 x 14 00 54 36 37 25 37 50 17 50 52 75...

Page 7: ... J50 Jack Control Box Wheel J51 Jack Control Box Exhaust Air J56 Jack Control Box Damper J148 Jack Fresh Air Motor Harness J150 Jack Wheel Motor Harness J151 Jack Exhaust Air Motor Harness J160 Jack Damper Motor Harness K94 Relay On Off Optional K163 Contactor Exhaust Air Motor K164 Contactor Fresh Air Motor P33 Plug Cycle Control Optional P34 Plug Cycle Control Harness Optional P40 Plug Wheel Cyc...

Page 8: ...ove jumper to install field optional low ambient switch 2 Selective voltage terminals for proper unit voltage 3 Optional low ambient switch 4 Optional motorized intake damper 5 Optional Stop Start and Jog Control 6 For energy management systems connect 24v to G and common 24v to C ...

Page 9: ... Control Box Damper J148 Jack Fresh Air Motor Harness J150 Jack Wheel Motor Harness J151 Jack Exhaust Air Motor Harness J152 Jack Transformer High Voltage J160 Jack Damper Motor Harness K94 Relay On Off Optional K163 Contactor Exhaust Air Motor K164 Contactor Fresh Air Motor P33 Plug Cycle Control Optional P34 Plug Cycle Control Harness Optional P40 Plug Wheel Cycle Optional P48 Plug Fresh Air Mot...

Page 10: ...ield optional low ambient switch 2 Step down transformer assembly for 460 575 volt units 3 Selective voltage terminals for proper unit voltage 4 Optional low ambient switch 5 Optional motorized intake damper 6 Optional Stop Start and Jog Control 7 For energy management systems connect 24v to G and common 24v to C ...

Page 11: ...r reference only RPM Range Low 1000 1300 Standard Unit Medium 1300 1700 Optional Kit High 1700 2080 Optional Kit SUPPLY Blower RPM for XBWS11 w AQ21 EXHAUST Notes 1 Drive losses included in the above tables 2 Performance can vary depending on ambient conditions 3 Blower RPMs are for reference only RPM Range Low 1000 1300 Standard Unit Medium 1300 1700 Optional Kit High 1750 2200 Optional Kit Barom...

Page 12: ...UST RPM Range Low 750 975 Standard Unit Medium 1008 1314 Optional Kit High 1311 1708 Optional Kit Mist Eliminator Filter in Intake Hood 3HP External Static Pressure in water 0 0 25 0 5 0 75 1 1 25 1 5 CFM 1200 N A 790 960 1110 1210 1315 1380 1600 750 900 1005 1145 1230 1365 1410 2000 900 1005 1105 1210 1275 1400 1450 2400 1005 1125 1210 1275 1365 1450 1500 2800 1125 1230 1315 1380 1450 1535 1600 B...

Page 13: ...RPM Range Low 820 1000 Standard Unit Medium 1000 1200 Optional Kit High 1175 1375 Optional Kit SUPPLY Blower RPM for XBWS46 w AQ21 EXHAUST Notes 1 Drive losses included in the above tables 2 Performance can vary depending on ambient conditions 3 Blower RPMs are for reference only RPM Range Low 780 1020 Standard Unit Medium 1000 1315 Optional Kit High 1315 1700 Optional Kit Mist Eliminator Filter i...

Page 14: ...695 1901 www RezSpec com 2004 Thomas Betts Corp All rights reserved Printed in U S A Reznor is registered in at least the United States All other marks are the property of their respective organizations Notes ...

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