Form CP-OPT-GMK (6-16), P/N 208831 R3, Page 2
Instructions
1.
Turn off the gas supply at the shutoff valve upstream of the combination
valve and turn off the electrical supply.
2.
Remove the flue and combustion air damper with solenoid actuator as an
assembly
(See
FIGURE 2
)
:
a.
On the outside of the cabinet, remove the two upper control access panels,
revealing the control compartment, the venter assembly and the flue duct
assembly. Carefully remove the venter motor and wheel assembly from the
venter housing. Remove the venter housing.
(
Model RP series only
- Disconnect the rubber tubing from the sensing probe on
the venter housing. Leave other end attached to the pressure switch).
Save all venter parts including hardware, will be reused.
b.
Disconnect Wires (Refer to original damper actuator wiring shown on page 4):
•
Disconnect and discard the black wire that connects the combustion damper
actuator coil to Terminal C in the heater control compartment.
•
Disconnect and discard the white wire that connects the combustion damper
actuator coil to Terminal L2 in the heater control compartment.
•
Disconnect the yellow wire at its connection on the combustion damper upper
end-switch. (Leave the other end of the yellow wire connected to Terminal 87 in
the heater control compartment. This yellow wire will be reused.)
•
Disconnect the orange wire at its connection on the combustion damper lower
end-switch. (Leave the other end of the orange wire connected to Terminal 84
in the heater control compartment. This orange wire will be reused.)
•
Disconnect and discard the black wire that connects the combustion damper
lower end-switch to Terminal 88.
c.
Remove the flue duct cover plate from the flue duct and damper assembly.
Model SC Series only.
- Disconnect the rubber tubing from the sensing probe
on
the flue duct cover plate.
d.
Remove the flue duct, combustion air damper and solenoid actuator as an
assembly. Remove the screws attaching the flue duct to the collection box
and remove the assembly. See
FIGURE 2
. Keep the restrictor plate and all
hardware
. Discard the flue outlet duct gasket.
On Model SC Series heaters
- Remove and keep the sensing probe that is
attached to the side of the flue duct.
Discard the remaining assembly illustrated
in
FIGURE 2
.
Read carefully as
many parts must be
re-installed.
Flue Duct
Keep solid
cover plate
removed from
the front of
Step 2c
Solenoid
Actuator
Model Series SC
Remove & keep the sensing
probe that was attached to
the side of the flue duct
End Switches
Remove all screws around
the flue duct to remove the
assembly from the flue
collection box
Assembly removed from a unit manufactured prior to 8/2001
End Switches
Solenoid
Actuator
Remove all screws
around the flue
duct to remove the
assembly from the
flue collection box
Flue Duct
Keep solid
cover plate
removed from
the front in
Step 2c
Model Series SC
Remove & keep the sensing
probe that was attached to
the side of the duct flue
Assembly removed from a unit manufactured beginning 8/2001
FIGURE 2
Remove & discard the Flue Duct & Combustion Air Damper Assembly with Solenoid Actuator
•
Models RP & SC -
Keep the restrictor plate & all hardware. Discard the flue duct gasket.
•
Models RP & SC -
Keep the cover plate removed in Step 2c. Discard the cover plate gasket.
•
Model SC -
Remove & keep the sensing probe attached to the side of the flue duct.