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0603RHC4-JLGBEN 

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Figure 9: Controls compartment (side) panel for RHC 4000(M) RJL units 

 

 
 

8.1.3

 

The terminal outlet (PN 60 50712 300 or 60 50712 
130282) of thick wall aluminium pipe supplied must 
be fitted in a horizontal plane and be placed so as 
to fit exactly between the elbow on the combustion 
fan and the outlet terminal hole with sealing ring. 

 

If required this terminal outlet must be cut to length 
in order to respect the dimension 75.0mm (fig. 8). 

However, when the depth of the control 
compartment exceeds the value E indicated in 
table 1, a seamless duct 

100 or 

130 (for the M 

range) of thick wall aluminium and a sealing ring 
are to be used to extend the length of the terminal 
outlet.  The absolute maximum allowable 
extension to the protection cap (standard length 
300mm) is 700mm. 
 

8.1.4.  Attention must be given to properly seal the 

controls compartment from the enclosure for the 
main air stream (duct channel).   

 

This sealing should be appropriate to avoid any 
leakage of air from controls compartment into the 
duct channel and vice versa. 

Note  : Flue arrangements other than those 
described and supplied with the heating 
module are not permitted. 

 

8.1.5

 

A gas service inlet (PVC) sealing ring is also 
provided for the appliance for size RC ¾.  

 

The hole size required for the seal ring in the 
casing is 50 mm diameter.  The provided sealing 
ring fits for 1mm thick panels. 

All cables and wires passing through the casing of 
the burner/controls section should be via strain 
relief bushings.  
It is recommended that sealing is accomplished by 
the use of the sealed ring type. 

Connections between the burner module controls 
compartment must be effectively sealed from the 
appliance air-stream so the pressure within the 
compartment remains neutral. 

 

 

9.0 COMBUSTION 

SYSTEM 

 

 

RHC 4000(M) DJL ‘INDOOR

 

 

9.1.1 

The DJL Modules are provided with flue outlets 
sized dia 130mm.: 

 

9.1.2 

If the DJL model is to be installed as a room 
sealed type C12 or C32 appliance, the burner 
and controls cabinet must be sealed so as to 
ensure air leakage does not exceed that stated 
in table 4. 
 

9.1.3 

The heating modules are delivered with all parts 
necessary to properly seal the combustion 
circuit. 
 
Included with the heating module are: 
-  90° elbow with sealing ring 
  PN 60 50733 130 (dia 130)  
-  gas tube sealing ring  
  (PN 06 22783 125 or 06 22786 054 (M units) 
-  2 ‘teflon’ sealing rings 
  PN 06 22786 134 (dia 130) 
-  set of restriction rings 

(only for 4000M units!)

 

as per table 3a. 

 

Table 3a 

Model Dia 

(mm) 

Qty 

4110M.13 

90, 93, 96, 99, 107 

4125M.15 

86, 90, 93, 95, 107 

4150M.18 

90, 93, 95, 99 

4175M.21 

90, 95, 99, 107 

4200M.24 

92, 97, 102, 114 

 

9.1.4 

Use of flue restriction rings

 

(only for 4000M 

models).  

To assure the efficieny of the M units 

eventually a flue restriction ring needs to be 
fitted in the outlet collar of the venter housing 
(see fig. 11a).  The diameter of the restriction 
ring will be determined by the flue length as 
indicated in table 3b. 

Opening 
required to 
fit 
combustion 
air inlet grill

Hole (dia 112mm or 
142mm required to 
receive seal ring (PN 
06 22786 104 or 06 
22786 134) 

Hole (dia 50mm or 67mm) 
required to receive gas 
passage grommet vinyl 
(PN 06 22783 125 or  
06 22786 054) 

Type

RHC 4000

158 

(1)

558 

(2)

225 

(1)

405 

(2)

RHC 4110M.13

RHC 4125M.15

RHC 4150M.18
RHC 4175M.21

RHC 4200M.24

404
453

B (mm)

485

574

A (mm)

610

610

610
610

663

191

(1) = minimum         (2) = maximum 

Summary of Contents for RHC 4000 DJL Series

Page 1: ...n air handler or as part of an air handling system These appliances meet the following EC Directives Dir CE 90 396 EEC GAD Dir CE 89 336 EEC EMC Dir CE 73 23 EEC LVD Dir CE 89 392 EEC MD annex ll sub...

Page 2: ...e destined to be incorporated in other machines air handlers and are for this reason not entirely in compliance with the machinery directive 89 392 EEC as amended 91 368 EEC 93 444 EEC 93 68 EEC Prope...

Page 3: ...rs via a duct terminating from the appliance vertically 1 9 Dew point The condition when the temperature is such that the water vapour in the combustion products condenses out 2 0 BASIC INFORMATION 2...

Page 4: ...441 224 268 118 85 516 291 268 118 4075 09 741 800 613 187 160 581 224 268 118 85 656 291 268 118 4100 12 950 800 613 187 160 790 224 268 118 85 865 291 268 118 4110M 13 1132 930 778 152 190 942 361...

Page 5: ...Table 1 Dimensions E min dimension Figure 5 Installation possibilities for RHC 4000 air heater modules 4 0 LIMITATIONS FOR USE 4 1 Heat exchanger compartment 4 1 1 Minimum airflow requirement through...

Page 6: ...rt of the tubes Figure 6 indicates the probability of condensation forming within the tubes reference the temperature rise of the air through the enclosure around the tubes see table 1 fig 4 the inlet...

Page 7: ...ectrical services shall not be larger than to permit a ball of 16 mm diameter to pass with a pressure of 5N 5 1 5 Dimensions mm of control cabinet with reference to figure 4 the dimensions of the cont...

Page 8: ...installation has been completed and earth continuity test must be carried out 7 1 3 The electrical equipment of the module complies with the requirements of EN 60335 1 EN60730 1 and EN61058 1 or to re...

Page 9: ...e the combustion inlet grill at the control door panel is completely sealed to prevent ingress of water It is forbidden to use the combustion inlet grill as passage for cables or gas supplies Ensure t...

Page 10: ...sealed ring type Connections between the burner module controls compartment must be effectively sealed from the appliance air stream so the pressure within the compartment remains neutral 9 0 COMBUST...

Page 11: ...the mounting flange of the heating module see figure 9 9 1 8 A gas service inlet PVC sealing ring is also provided for the appliance for size Rc or Rc 1 for the M models The hole size required for thi...

Page 12: ...ithin the combustion circuit Hole dia 142mm required to receive seal ring PN 06 22786 134 Hole dia 142mm required to receive seal ring PN 06 22786 134 Hole dia 50 or 70mm required to receive gas passa...

Page 13: ...9000 23000 27000 Airflow m h through the heat xchanger enclosure Pressure loss Pa RHC4100 12 RHC4075 09 RHC4060 07 RHC4050 06 38 34 30 27 24 22 20 18 17 16 15 14 13 12 11 11 12 13 14 38 34 32 30 28 26...

Page 14: ...rder to ensure that the airflow through the heat exchanger enclosure always meets the minimum airflow requirements as mentioned in table 6 Table 6 V1 minimum airflow required through heat exchanger en...

Page 15: ...n for heat output H2 Result dimension B 670 50mm dimension X 800mm R1 138 20 R2 334 60 dimension C 136 20 x 3 61 334 60 4C 164 30mm Note In this case 2 44m s 8800m h flows through the heat exchanger e...

Page 16: ...xchanger enclosure 2 44 m s 8800 m h Total pressure drop 90 Pa approx 11 3 Calculation of alternative by pass dimension Due to space restrictions it may not be possible to use the above mentioned maxi...

Page 17: ...lowed The controls sections of the 2 units in series can be combined resulting in one enclosure The recommendations as described in section 4 1 2 are applicable for RHC units when installed in series...

Page 18: ...38 41 44 47 50 T 2x RHC4060 07 Pressure losses through 2 RHC 4000M heating modules in series 300 350 400 450 500 550 600 650 700 750 800 12000 14000 16000 18000 20000 22000 24000 airflow m h Pressure...

Page 19: ...pass dimension Due to space restrictions it may not be possible to use the above mentioned maximum dimension by pass In this case a smaller by pass can be applied Obviously this smaller by pass will...

Page 20: ...r the RHC heating coil it is stronly recommen ded to follow the installation method as described in figure 15 Figure 15 Installation of air fan With A min distance fan heating coil D width of duct sec...

Page 21: ...4100 12 120 00 108 40 100 00 11 40 8 80 8 60 0 15 47 00 28 00 4110M 13 136 60 123 00 112 30 13 00 9 60 0 28 51 20 24 80 4125M 15 153 50 138 30 126 30 14 60 10 80 0 28 51 00 25 30 4150M 18 182 90 164...

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