Reznor AS3 Manual Download Page 9

9

OPT-AS3,4,5,8 (07-22) 160202-B

⚠ WARNING ⚠

Disconnect power to the unit.

NOTES:

 

• Line voltage wiring must be field-installed between the blower junction box and the evaporative 

cooling module junction box. The tubing-encased wires are factory-connected in the cooling 

module junction box.

 

• Models ADF/ADFH have optional 115V evaporative cooling module pumps. A transformer is 

included on the unit.

 

• The two snap strain relief bushings, which must be used to prevent water from leaking into the 

cabinet, are shipped in the bottom pan of the cooling module.

1.  Remove compartment door panels, electrical compartment cover, and service panel in line with hole in cooling 

module.

2.  Drill 7/8-inch hole in cabinet end panel in line with hole in cooling module junction box.
3.  Pull tubing-encased wires through hole in blower cabinet. Place one strain relief bushing around tubing and insert 

bushing into hole.

4.  Route wires across cabinet bottom. If there are any filters, run wires through slot in bottom filter rack. If there are 

inlet dampers, take care to ensure that wires do not interfere with damper controls.

5.  Run wires up to electrical compartment, remove plug from one bottom entrance hole, and push tubing-encased 

wires into electrical compartment. Place other strain relief bushing around tubing and insert bushing into hole in 

electrical compartment.

6.  Connect wires to terminal blocks in accordance with wiring diagram provided with heater. If there is excess tubing 

and/or wiring, trim before making connections.

7.  Before unit is operated, replace all door panels and fasten all latches.

Piping Connections

⚠ CAUTION ⚠

On outdoor systems, the water reservoir must be drained and the pump motor must be turned off 

when the outside temperature falls below 32°F. The pump must never be operated without water 

in the reservoir.

Float Valve Connection

 

In a cooling module with pump and float controls, a float valve (see 

Figure 10

) maintains the appropriate water 

level in the reservoir.

 

Connect the fresh water supply to the float valve inlet using a field-supplied 1/4-inch diameter tubing with compression 

nut and tubing ferrule. Place the nut and ferrule over the tubing and insert the tubing into the float valve stem. 

Tighten the nut securely.

Figure 10.  Float Valve Connection

COMPRESSION NUT AND 

TUBING FERRULE

1/4-INCH TUBING

CABINET SIDE PANEL

FLOAT VALVE ROD

Summary of Contents for AS3

Page 1: ...ling modules require outside air TABLE OF CONTENTS GENERAL INFORMATION 1 Dimensions 2 Weights 2 INSTALLATION 3 Pre Installation Checklist 3 Assemble Base 3 Install Evaporative Cooling Module on Base 4...

Page 2: ...1 Evaporative Cooling Module Installation Components Item No Component PN Quantity Application 1 End rail 107235 2 Base assembly 2 Side rail 107227 2 3 Two piece leg 107236 4 4 Front top cover 107228...

Page 3: ...drain and fill kit freeze protection kit moisture elimination pads and or water hammer arrestor check to ensure that these parts are available for installation Ensure that there is adequate clearance...

Page 4: ...odule with both ends supported and place it on base assembly Ensure that module is level and that all base assembly bolts are secure 2 Install top front cover 4 and secure using 13 screws 8 three per...

Page 5: ...oling module using screws 8 five per side 4 Secure transition duct flange to front top cover 4 using seven screws 8 5 With cooling module and transition duct properly positioned on blower cabinet tigh...

Page 6: ...ure 6 a Install two catch pad clamps to one side of cooling module s front legs and secure clamps through legs into clamp using four screws 8 b Assemble catch pads together using three screws 8 NOTE T...

Page 7: ...rection Through Media Pads Pump Junction Box Assembly Installation NOTE To avoid damage during shipping the pump junction box assembly is secured to the top of the side panel 1 Support pump junction b...

Page 8: ...mp Junction Box Assembly Electrical Connections PUMP JUNCTION BOX ASSEMBLY OPERATING LOCATION Figure 9 Evaporative Cooling Module Factory Installed Wiring BL MODELS WITH 115 230 1 60 OR 230 460 575 3...

Page 9: ...interfere with damper controls 5 Run wires up to electrical compartment remove plug from one bottom entrance hole and push tubing encased wires into electrical compartment Place other strain relief bu...

Page 10: ...iddle outlet to supply water to cooling module reservoir b For drain two way valve connections connect drain pipe from reservoir to A and connect outlet side to B and connect into drain lines from coo...

Page 11: ...dule All cooling modules are equipped with an overflow and drain fitting The fittings are in the cabinet bottom and come complete with a locknut and a sealing gasket Check these fittings for tightness...

Page 12: ...ailure to do so can cause electrical shock personal injury or death CAUTION Do not flood the media pads with extreme quantities of water for long periods as this will cause premature breakdown of the...

Page 13: ...iven temperature the media pads should completely wet from top to bottom dur ing the ON cycle The AquaSaver microprocessor has three preset timing settings based on media size The appropriate setting...

Page 14: ...on Remove the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed hose fitting Force a fresh water supply up through the water inlet hose and thoroughly...

Page 15: ...ow section 2 Dirty media pads Clean or replace media pads refer to Installation Replacement of Media Pads section D Water not distributing evenly 1 Distribution line clogged Flush distribution line re...

Page 16: ...ustrations subject to change without notice or incurring obligations Latest version of this manual is available at www reznorhvac com 2022 Nortek Global HVAC LLC O Fallon MO All rights reserved OPT AS...

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