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this until the pad surface is flat/non-shiny. Use an abrasive tool such as a clean metal file or 
80–100-grit sandpaper to abrade the brake pad surfaces.

•  Run your fingers along the entire circumference of the wheel’s brake surface feeling for changes in 

roughness. Inspect the braking surface for visible contamination or brake pad 
build up.

•  Use a clean red scotch-brite pad and acetone to best clean the braking surface on your wheels. We 

recommend that you wear latex gloves whenever using Acetone. 

DO NOT USE

 

ACETONE NEAR 

OPEN FLAME.

 Acetone is highly flammable. Use only in well ventilated area.

•  CAUTION: 

the red abrasive pad will scratch and damage decals. 

DO NOT USE

 red abrasive pad on 

sidewall fabric of DV3K wheels. Wash Reynolds DV3K fabric wheels by wiping them down with water 
and neutral soap, or specific products designed for cleaning bicycles.

•  Clean the brake track only. Lightly abrade the brake track, the top 13mm along the outer edge of the 

rim circumference. Remove all discoloration, smears and “tacky-feeling” areas. Focus on the rough 
feeling areas and those with obvious discoloration. Beginning at the valve hole, very lightly scuff 
the entire brake track with the abrasive pad. Clean only in the direction of wheel rotation, along the 
circumference of the rim.

•  CAUTION: 

Do not to use excessive pressure when cleaning your wheels as it is easy to remove more 

than surface contamination and damage the braking layer molded into rim.

•  You will detect dark grey/brown dust accumulating on your abrasive pad. Rotate the pad to a clean 

section and continue cleaning. Clean brake track on both sides of both wheels.

•  Wipe down the rim surface with a small amount of acetone on a clean cotton rag. You may need 

to wipe down the rim several times until you no longer see dark grey/brown deposits on your 
cleaning rag.

•  You may wipe down the entire rim surface with Acetone; it will remove most-all road grime and oil 

Deposits from your hands, but should not damage decals.

WARNING: Using wheels that have not been centered properly or have broken or damaged 
spokes may result in an accident, injury or death.

•  After every ride check the condition of the tires and inflation pressure.
•  Periodically take your bicycle to a qualified mechanic to lubricate the hubs, check spoke tension, and 

inspect rim and brake pads for excessive wear. Check with your mechanic to select a schedule that is 
best for you (approximately every 2,000–5,000 km or 1,200–3,000 miles).

•  Every 10,000–20,000 km (6,000–12,000 mile) you should take your bicycle to a qualified mechanic 

to lubricate, remove, disassemble and check the hubs.

•  Periodically have a qualified mechanic verify the quality of every component that is susceptible to 

wear including rims, spokes, bearings and brake pads. And, if necessary, replace worn and damaged 
components with original Reynolds replacement parts.

•  At least once a month, please take your bicycle to a qualified mechanic to check the tension of the 

spokes, wheel centering, wheel dish and correct as necessary.

•  Periods and riding distances are purely indicative and may be significantly different in relation to 

conditions of use and the intensity of your activity (for example: racing, rain, salted winter roads, 
rider weight, terrain, etc.). Check with your mechanic to select a maintenance schedule that is best 
for you.

NOTE:

 Never spray your bicycle with water under pressure. Pressurized water can pass bearing seals and 

enter into components of your Reynolds wheels causing damage beyond repair. Wash your bicycle and 
Reynolds wheels by wiping them down with water and neutral soap or specific products designed for 
cleaning bicycles. Routine scheduled cleaning of your wheelset and brake pads will improve modulation and 
braking in all conditions. 

TRANSPORT AND STORAGE

When transporting your Reynolds wheels separately from the bicycle or if the wheels will not be 
used for a long period of time, store them in a wheel bag to protect against impact and damage.

Summary of Contents for 46 AERO

Page 1: ......

Page 2: ...ssential part of the product carefully read and follow instructions provided herein Please keep this manual in a safe place for future reference CONTENTS 1 TECHNICAL SPECIFICATIONS 02 2 TECHNICAL WHEEL SPECIFICATIONS 03 3 CLINCHER TIRES 03 04 4 TUBULAR TIRES 04 07 5 CASSETTE INSTALLATION 07 08 6 USING THE QUICK RELEASE 08 09 7 BRAKES 10 8 PERIODIC WHEEL AND BRAKE PAD MAINTENANCE 10 11 9 OPERATING ...

Page 3: ...ake pads and rim braking surface Use only Reynolds recommended brake pads Perform routine maintenance and cleaning on brake pads and braking surface of rim For care and usage recommendations see Section 8 of this manual or refer to the Reynolds website at www reynoldscycling com maintenance Have your wheels regularly inspected by a qualified mechanic for impact and stress marks cracks deformations...

Page 4: ...WARNING Do not ride your bicycle if it does not pass the pre ride safety check listed above Correct any deficient condition s before you ride GENERAL SAFETY RECOMMENDATIONS Always wear a properly fitted and fastened bicycle helmet that has been approved by ANSI or SNELL Be sure that the periodic maintenance is strictly followed see Section 8 of this manual Always use original Reynolds or Reynolds ...

Page 5: ...ccordance with E T R T O standards before installing the wheel Check that the diameter indicated on the tire is 622 and that the cross section is between 23mm and 25mm mountain tire diameter indicated should be 559 and the cross section is between 32mm and 60mm 1 25 2 35 Use inner tubes with a long valve stem at least 43mm or Reynolds supplied valve extenders WARNING Failure to properly install th...

Page 6: ...of tire pressure In addition premature wear and damage to the rim may occur Incorrect tire pressure could cause tire failure or loss of control of the bicycle resulting in an accident injury or death WARNING Replace the wheel when the distance between the shoulders hook beads of a road rim is greater than 15mm mountain rim greater than 17mm Fig 2 A deformed rim may cause the clincher to suddenly f...

Page 7: ... Tubular glue rim cement We recommend using Vittoria Continental or Challenge tubular cement Carefully read the instructions on the label for drying times and other useful tips PREPARATION Begin the day before you plan to use your wheels for the first time 24 HOURS Place your new tubular tires on the set of corresponding tubular wheels Inflate the tires to within 10 20 psi of their max pressure Th...

Page 8: ...nd true up of tire to the wheel Place the front wheel at your feet on a clean dry surface like a linoleum floor With the valve hole facing up use the same technique used during the preparation process referring to the illustration Fig 8 Deflate the tire and slip the valve into the rim Grab the outside of the tire to the right and left of the valve hole and slide the tire onto the rim bed in a smoo...

Page 9: ...cess tire pressure reduces the tire s grip on the road and increases the risk of the tire unexpectedly bursting Inflation pressure that is too low reduces tire performance and increases the probability of sudden and unexpected loss of tire pressure In addition premature wear and damage to the rim may occur Incorrect tire pressure could cause tire failure or loss of control of the bicycle resulting...

Page 10: ...d quick release hub to a commercially available bicycle frame or fork DO NOT make modifications to Reynolds QR skewers Any modification alteration or misuse of QR is considered as not in conformance and is strictly prohibited voids the warranty and could cause wheel malfunction resulting in an accident personal injury or death DO NOT USE tools to operate QR Installing and removing as well as openi...

Page 11: ...sioning lever 5 cannot be closed with moderate pressure Open lever 5 Turn axle nut turn clockwise to tighten Turn axle nut turn counter clockwise to loosen Close QR lever 5 into upright forward facing and locked position Fig 13 Repeat adjusting procedure as necessary WARNING Danger of accident by opening the QR inadvertently Always check your QR skewers before each ride Always check that the QR ha...

Page 12: ...nd increased abrasion between pads and rims Brake pad glazing most often occurs from overheating the brake pad and rim surfaces Carbon and aluminum rims react differently to heat Carbon rims tend to build up heat more rapidly under hard and prolonged braking conditions Brake pads may glaze over or surface harden easily especially if you are new to riding carbon wheels and in hilly or mountainous a...

Page 13: ... Acetone it will remove most all road grime and oil Deposits from your hands but should not damage decals WARNING Using wheels that have not been centered properly or have broken or damaged spokes may result in an accident injury or death After every ride check the condition of the tires and inflation pressure Periodically take your bicycle to a qualified mechanic to lubricate the hubs check spoke...

Page 14: ...sidewall Exceeding the recommended maximum pressure may blow the tire off the rim which could cause damage to the bike and injury to the rider and bystanders If you have more questions please contact your mechanic authorized dealer distributor or Reynolds directly at 866 798 3040 or email at info reynoldscycling com ...

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