Page 1: ...00190 Edition 03 Rexroth RD 500 RD42 Power Supply Operating Guide Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydrau...
Page 2: ...nication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registrati...
Page 3: ...e mounting location 2 1 Installation altitudes above 1000 meters sea level 2 2 2 2 Mounting the supply modules 2 2 2 3 Dimension drawings 2 3 3 Electrical installation 3 1 3 1 EMC correct design of dr...
Page 4: ...3 Powering up 4 3 4 4 Changing over the operating mode 4 3 4 5 Ready signal 4 4 4 6 Operating display 4 4 5 Fault display and fault diagnostics 5 1 5 1 General information 5 1 5 2 Fault signal 5 1 5...
Page 5: ...ecified values refer to the technical data Operating mode run Terminals X52 5 and 6 closed or there is a significant level of regenerative feedback The regenerative feedback into the line supply is ac...
Page 6: ...AC 10 50 60 Hz Fuse FF A 63 125 200 250 Control voltage supply 3 ph 380 V AC 480 V 10 50 60 Hz 3 ph 500 V AC 10 50 60 Hz DC link voltage 530 640 V DC 10 660 V DC 10 DC side DC rated current A 50 100...
Page 7: ...3 4 5 6 7 8 460V 500V SV 300V 230V X30 K2 X30 X30 X16 T1 K1 X16 SN NR X52 X1 D X2 V2 PE W2 PE M 3 J U2 PTC KTY85 PTC KTY85 SR17002 Spee encoder K100 K100 K100 G C Output 24V ON Acknowledge External fa...
Page 8: ...R 0 2 6 L 1 Product group 1 1 RD RD 2 Line 2 1 42 42 3 Design 3 1 1 1 4 Mains connecting voltage 4 1 3 x AC 380 to 480 V 10 4 4 2 3 x AC 500 V 10 5 5 Bake chopper 5 1 without brake chopper regenerativ...
Page 9: ...at the mounting location The operating room area should be dust free Dust laden air must be filtered The ambient temperature must lie in the range 0 40 C The relative air humidity may not exceed 90 m...
Page 10: ...odules The modules must be mounted vertically onto a flat surface A minimum clearance of 100 mm both above and below the units must be maintained to ensure that the airflow is not restricted When the...
Page 11: ...40 360 High Voltage Danger of electrical shock Do not touch electric al connectio nsfor 5 minutes after switching power off Read and follow Safety Instructions for Electrical Drives manual DOK GENE RL...
Page 12: ...0 7 20 Dimension in mm RD42 Line filter F G Warm discharged air 10 7 11 U1 V1 W1 U 2 U 2 V 2 V 2 W 2 W 2 260 U1 V1 W1 PE M8 Bolt PE M8 Bolt U 2 U 2 V 2 V 2 W 2 W 2 325 184 225 167 215 365 260 260 15 9...
Page 13: ...that wiring shouldn t be freely routed in the cabinet but should be routed close to the cabinet housing or to mounting panels This is also true for cables which are presently not being used Rule 6 Tac...
Page 14: ...t the motor e g SKINDICHT SHV SRE E from the Lapp Company Stuttgart It should be ensured that there is a low impedance connection between the motor terminal box and motor enclosure If required connect...
Page 15: ...wer and control terminals can still be live under voltage even if the motor is stationary If the DC link is supplied centrally it must be ensured that the inverter is reliably isolated from the DC lin...
Page 16: ...rotection 3 3 Cable cross sections Maximum cross section Recommende d minimum cross section of the feeder cable Finely stranded conductors Power code Supply DC link Solid wire Supply DC link Line supp...
Page 17: ...ower off Read and follow Safety Instructions for Electrical Drives manual DOK GENE RL DRIVE SVS before operating DANGER drive 500 REFU Display U1 V1 W1 U 2 U 2 V 2 V 2 W 2 W 2 Legend X3 Control voltag...
Page 18: ...ain contactor U1 V1 W1 Control supply voltage 3 ph 380 V 500 V AC Fig 3 6 Power terminal X3 Please observe the following when connecting the control voltage Depending on the control voltage the power...
Page 19: ...16236 SN 11027 H1 1 1 8 15 1 S1 S12 3 2 H2 H3 X52 Control terminals X11 Jumper power supply transformer 500 V 460 V 400 V 0 V T3 DISPLAY X16 RS485 RS232 LEDs U1 V1 W1 PE PE PE Fault acknowledgement r...
Page 20: ...N P X52 Control terminals X11 Control terminals NR16236 power supply transformer 500 V 460 V 400 V 0 V T3 H1 1 3 2 H2 H3 SN11027 X16 RS485 RS232 Jumper Fault acknowledgement LEDs not used red fault ye...
Page 21: ...9 10 Enable inverter control signal or Slave checkback signal for parallel operation as slave Relay 11 12 13 Relay with changeover contact Fault signal Terminal 12 13 closed fault Terminal 11 13 clos...
Page 22: ...ty 250V AC 5A 30V DC 5A Fig 3 12 Control terminal strip X52 3 8 Serial interface The supply module can be controlled and parameters read in and read out via the serial interface on the SN11027 control...
Page 23: ...X16 SN11027 X16 RxD TxD GND Connector housing Control unit PC TxD RxD GND Shield connection 2 3 6 Fig 3 14 RS232 SN11027 X16 TxD TxD RxD RxD GND Control unit TxD RxD TxD RxD GND Shield connection 15 1...
Page 24: ...3 12 Electrical installation RD 500 RD42 DOK RD500 RD42 IB03 EN P...
Page 25: ...n from the terminal layout diagram and the function from the table below Jumper S1 S2 S3 S4 S5 S6 S7 S12 Inserted Edge controlled German Address 1 Address 2 Address 4 Not inserted No function Status c...
Page 26: ...e interface is only activated for an edge control The terminal strip signals still keep their function The command source is not changed over If the system is only to be powered up and powered down vi...
Page 27: ...al slave External fault Output 24V GND GND Enable slave Enable inverter 1 2 3 4 5 6 7 8 9 10 11 13 12 Enable Inverter ready It is also possible to use an external P24V signal from the PLC no fault fau...
Page 28: ...g force the Run mode if a high dynamic regenerative feedback power is the cause The line supply is either not present is too high or too low Check the wiring and fuses measure the line supply voltage...
Page 29: ...ecommend that this fault relay is included in the fault circuit 5 3 Fault acknowledgement After the unit has been fault tripped it is not possible to power it up again until this fault has been acknow...
Page 30: ...ctor contact is interrupted defective line supply rectifier line supply voltage too low 5 Power supply failure This is only initiated in conjunction with a DC link voltage which is too low when one or...
Page 31: ...een LEDs 3 red LEDs 1 3 2 H2 H1 H3 Fig 5 3 LEDs LED Significance Explanation H1 1 Power section enabled The IGBT power transistors have been enabled for fast line supply fluctuations or for overcurren...
Page 32: ...5 4 Fault display and fault diagnostics RD 500 RD42 DOK RD500 RD42 IB03 EN P...
Page 33: ...operations 1 2 Dimensioning information 1 1 Dimensioning the power sections 1 1 Display language 4 1 E Electrical installation 3 1 EMC correct design of drives 3 1 F Fault acknowledgement 5 1 Fault di...
Page 34: ...Powering up down the supply module 4 1 Powering up the supply module 4 3 R Ready signal 4 4 S Serial interface 3 10 Storage and mounting location 2 1 Sum of the units which can be connected 1 1 Supply...
Page 35: ...bsgebiet S d Germany South Rexroth Indramat GmbH Landshuter Allee 8 10 80637 M nchen Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany West Bosch Rexroth AG Regionalzentrum West...
Page 36: ...Bosch Rexroth S p A Via Paolo Veronesi 250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax...
Page 37: ...l Dabrowskiego 81 85 60 529 Poznan Tel 48 061 847 64 62 63 Fax 48 061 847 64 02 Romania Rum nien East Electric S R L B dul Basarabie nr 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 2...
Page 38: ...dc Road Mahape Village Navi Mumbai 400 701 Tel 91 22 7 61 46 22 Fax 91 22 7 68 15 31 India Indien Bosch Rexroth India Ltd Rexroth Indramat Division Plot 96 Phase III Peenya Industrial Area Bangalore 5...
Page 39: ...5 335 55 11 Fax 1 905 335 41 84 michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 60...
Page 40: ...7 6 Kundenbetreuungsstellen Sales Service Facilities RD 500 RD42 DOK RD500 RD42 IB03 EN P...
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Page 42: ...IB03 EN P R911200190 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 93 52 40 50 60 Fax 49 93 52 40 49 41 service svc bos...
