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IndraControl

VAM 15.1/21.1

Machine Control Panels

Operating Instructions
R911346746

Edition 02

Summary of Contents for IndraControl VAM 15.1

Page 1: ...IndraControl VAM 15 1 21 1 Machine Control Panels Operating Instructions R911346746 Edition 02...

Page 2: ...f Bosch Rexroth AG It may not be repro duced or given to third parties without its consent Liability The specified data is intended for product description purposes only and shall not be deemed to be...

Page 3: ...ended use 4 5 Spare parts accessories and wear parts 5 5 1 Connectors and ready made cables 5 6 Ambient conditions 6 7 Technical data 8 7 1 Basic device 8 7 2 E STOP button 9 7 3 Machine pushbuttons 1...

Page 4: ...on 20 10 1 Mounting notes 20 10 2 Mounting 20 10 3 Mounting cut out 21 10 4 Housing dimensions of the IndraControl VAM 15 1 22 10 4 1 Front view 22 10 4 2 Side view 22 10 4 3 Top view 23 10 4 4 Rear v...

Page 5: ...view of the machine control panel IndraControl VAM 21 1 34 12 3 Describing operating elements 34 12 3 1 General information 34 12 3 2 Labeling templates for slide in strips 35 12 3 3 E STOP button 35...

Page 6: ...3 Cleaning notes 47 14 4 Regular maintenance tasks 47 15 Ordering information 47 15 1 Accessories and spare parts 47 15 2 Type code 48 16 Disposal 48 16 1 General information 48 16 2 Return 49 16 3 P...

Page 7: ...Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal company Dismount Dispose Fig 1 1 Assigning the present documentation to the target gro...

Page 8: ...rols GmbH D 64711 Erbach Made in Germany BTV40 1AHB 256S P5C UN FW UN IN 3AC 230V 50760Hz IN OUT 10 7 5 5 5 1 5 1 5A max I C B T V SW Version V0 002 MNR 1070170021 101 03W19 7261 IND CONT EQ 17YB SN 1...

Page 9: ...ignal words dan ger warning caution notice and if necessary a safety alert symbol according to ANSI Z535 6 2006 The signal word is used to draw attention to the safety instruction and also pro vides i...

Page 10: ...This is an information Tips are represented as follows This is a tip 3 4 Signal graphic explanation on the device krax Prior to the installation and commissioning of the device refer to the device do...

Page 11: ...AM 15 1 VAM 21 1 device types are available in different variants Areas of application of the machine control panels IndraControl VAM 15 1 VAM 21 1 Lathes Milling machines Machining centers The machin...

Page 12: ...45 RJ45 plug RKB0044 xxx x Bus cable variable length RJ45 RJ45 plug Tab 5 1 Interface cables Sercos III Field assembly RJ45 plug Ordering code Part number Description RBS0016 R911315797 Field assembly...

Page 13: ...n absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not allowed Corresponds to climatic class 1K2 acc to EN 60721 3 1 Air pressure acc to EN 61131 2 80 kPa to 106 kPa corre sponds to...

Page 14: ...alues of the emitted interference of class A industrial environments but not of class B residential area and small enterprises When using the product in residential areas or small enterprises the oper...

Page 15: ...part number R911171065 Current consumption from UM 3 5 A max Fuse for UL and UM SMD fuse 4 A Reverse voltage protection Integrated Tab 7 2 Basic device Electrical data D SUB socket 25 pin RJ45 sockets...

Page 16: ...torques 0 8 Nm 1 2 Nm max Tab 7 4 E STOP button Technical data 7 3 Machine pushbuttons Only 24 V protective extra low voltage may be connected to the machine buttons Name Standard auxiliary switch N...

Page 17: ...Operation EN 60721 3 2 Classification of ambient conditions Transport EN 60721 3 1 Classification of ambient conditions Storage DIN EN 61131 2 Programmable logic controllers Equipment and test require...

Page 18: ...elivery After modifying the device verify CE conformity For the declaration of conformity go to your contact person 8 3 UL CSA certified The devices are certified acc to UL508 Industrial Control Equip...

Page 19: ...H1 to H4 on page 39 Tab 9 1 Fuses und LEDs 9 2 X1S1 24 V DC voltage supplies 4 pin Weidm ller plug A 4 pin Weidm ller plug 3 5 pin spacing is provided with the following assign ment to connect the vol...

Page 20: ...S2 9 4 X7E1 X7E2 Sercos III interfaces 9 4 1 General information The IndraControl VAM 15 1 VAM 21 1 devices are connected to the field bus via the X7E1 and X7E2 connectors Field bus interface RJ45 soc...

Page 21: ...de fined by the master control via field bus The address allocation is described chapter Bit string for digital 24 V inputs and outputs on page 44 9 5 2 Pin assignment 4 8 pin Weidm ller plug 3 5 grid...

Page 22: ...er load 9 5 3 Characteristics of the digital inputs Input types Type 1 acc to EN 61131 2 Number of inputs 16 Status display by LED Green Electrical isolation No Reverse voltage protected Yes Plug grid...

Page 23: ...uts are not electrically isolated These inputs and out puts are used to evaluate switch states and to set indicator lights Do not con nect inductive or capacitive loads 9 6 X81 Connection for external...

Page 24: ...h 8 n c Not assigned 9 n c Not assigned 10 GND 0 V handwheel supply 11 5 V 5 V DC 5 handwheel supply 12 B Handwheel channel B inverted 13 A Handwheel channel A inverted 14 24 V 24 V DC for switches of...

Page 25: ...The counter value of the handwheel is transmitted to the master control via field bus The address allocation is described chapter Bit string for internal handwheel on page 45 9 7 2 Pin assignment 6 pi...

Page 26: ...achine control panel ensure an easy access to the front panel top side Provide a sufficient minimum clearance of 50 mm for cooling and cable rout ing behind the device Lay all connecting cables in loo...

Page 27: ...t dimension A B Fig 10 2 Dimensions of the mounting cut out Machine control panel Mounting cut out Dimension A Dimension B IndraControl VAM 15 1 152 1 0 403 1 0 IndraControl VAM 21 1 151 1 0 330 1 0 T...

Page 28: ...1 10 4 1 Front view 422 169 Fig 10 3 IndraControl VAM 15 1 front view 10 4 2 Side view Fig 10 4 IndraControl VAM 15 1 side view Bosch Rexroth AG Mounting demounting and electric installation Machine C...

Page 29: ...2 0 Fig 10 5 IndraControl VAM 15 1 top view 10 4 4 Rear view 149 400 Fig 10 6 IndraControl VAM 15 1 rear view Machine Control Panels Bosch Rexroth AG Mounting demounting and electric installation DOK...

Page 30: ...1 10 5 1 Front view 169 350 Fig 10 7 IndraControl VAM 21 1 front view 10 5 2 Side view Fig 10 8 IndraControl VAM 21 1 side view Bosch Rexroth AG Mounting demounting and electric installation Machine C...

Page 31: ...2 0 Fig 10 9 IndraControl VAM 21 1 top view 10 5 4 Rear view 149 328 Fig 10 10 IndraControl VAM 21 1 rear view Machine Control Panels Bosch Rexroth AG Mounting demounting and electric installation DOK...

Page 32: ...supply UL 0 V logic supply UL Potential free industrial power supply unit acc to DIN EN 60742 classification VDE 0551 Potential free industrial power supply unit acc to DIN EN 60742 classification VD...

Page 33: ...Cable length between 24 V power supply unit and VAM max 10 m at a minimum cross section of 1 5 mm An additional power supply unit is required if the length exceeds can destroy the device if there is...

Page 34: ...X2O2 Hardware defect UL F2 Short circuit of the 24 V supply of the hand held terminal X81 plug pin 1 or pin 14 against 0 V Hardware defect Tab 10 2 Fuses The fuses are soldered on the board NOTICE SM...

Page 35: ...re connected to the field bus via the X7E1 and X7E2 connectors The pin assignment of the RJ45 sockets is de scribed in chapter 9 4 X7E1 X7E2 Sercos III interfaces on page 14 10 6 9 Digital 24 V inputs...

Page 36: ...terminal on page 17 10 6 11 Connection for internal handwheel General information Connection X82 for the internal handwheel is located on the logic circuit board The counter value of the handwheel is...

Page 37: ...ced without using a configuration tool For details please refer to the documentation of the master 12 Device description 12 1 Brief description Machine control panels supplement operator and visualiza...

Page 38: ...be labeled R911173752 VAM15 1 S3 NF NN TB TA VD NN IndraControl VAM 21 1 Sercos III 1 keypad with 15 keys E STOP button Two override rotary switches for feed and spindle Six 22 5 mm switching el ement...

Page 39: ...el overview 1 2 3 4 5 E STOP button Keys with LED that can be labeled with slide in strips Override rotary switch for feed and spin dle Combined pre cut out 16 mm 22 5 mm Equipped 22 5 mm switching el...

Page 40: ...21 1 Fig 12 3 Front view of the IndraControl VAM 21 1 12 3 Describing operating elements 12 3 1 General information As the IndraControl VAM 21 1 corresponds to the IndraControl VAM 15 1 except for the...

Page 41: ...mplies with the requirements of the EN ISO 13850 It has to be designed as a STOP button of category 0 or 1 see EN 60204 1 chapter 9 2 5 4 2 based on the risk assessment for the machine The connection...

Page 42: ...Keypad Fig 12 7 Keypad One keypad with 15 keys is available for the user The keys are short stroke keys that can be configured and labeled freely The keys are covered by a foil ar ranged in a matrix c...

Page 43: ...is connected to the logic circuit board via the internal shift register bus The switch positions of both rotary switches are transmitted to the master control via the field bus The address allocation...

Page 44: ...V LED Contact name X1 and X2 Pushbutton black 2 x N C contacts Contact name 1 and 2 No Tab 12 3 Contacts equipped with 22 5 mm switching elements Only 24 V protective extra low voltage may be connecte...

Page 45: ...isplays of digital inputs and outputs 12 4 2 Status displays H1 to H4 H1 to H4 overview The following figure shows the general status displays H1 to H3 see also chap ter General status displays H1 to...

Page 46: ...sch Rexroth Service H2 Flashes orange Check the switch position at the S1 and S2 DIP switches All switches have to be set to the open position H3 Duo LED Red Fatal internal error H3 Green Firmware of...

Page 47: ...os communication Tab 12 5 Sercos III S3 H4 status displays 12 4 3 Status displays at X7E1 and X7E2 The communication states of the field buses are displayed via the integrated LEDs in the RJ45 sockets...

Page 48: ...BYTE H1 8 H1 7 H1 6 H1 5 H1 4 H1 3 H1 2 H1 1 BYTE H1 15 H1 14 H1 13 H1 12 H1 11 H1 10 H1 9 Key inputs BYTE S1 8 S1 7 S1 6 S1 5 S1 4 S1 3 S1 2 S1 1 BYTE 0 S1 15 S1 14 S1 13 S1 12 S1 11 S1 10 S1 9 Tab...

Page 49: ...0 0 8 0 1 1 0 0 9 0 1 1 0 1 10 0 1 1 1 1 11 0 1 1 1 0 12 0 1 0 1 0 13 0 1 0 1 1 14 0 1 0 0 1 15 0 1 0 0 0 16 1 1 0 0 0 17 1 1 0 0 1 18 1 1 0 1 1 19 1 1 0 1 0 20 1 1 1 1 0 21 1 1 1 1 1 22 1 1 1 0 1 23...

Page 50: ...the module 16DI 16DO at the field bus Bit string for digital 24 V inputs and outputs 16DI 16DO Format MSB LSB Digital outputs 7 0 BYTE Q7 Q6 Q5 Q4 Q3 Q2 Q1 Q0 Digital outputs 15 8 BYTE Q15 Q14 Q13 Q1...

Page 51: ...troubleshooting The error display on the board is described in chapter 12 4 Operating and error display on page 38 Errors Troubleshooting No Sercos communication Check cables at the Sercos connection...

Page 52: ...ents Avoid electrostatic discharges Destruction of screw terminals insufficient con tact and loss of UL certification if no copper wire is used and or wrong tightening torque NOTICE Use only copper wi...

Page 53: ...ponents for proper tight ness and possible damage at least once a year Check that no cables are broken or pinched Replace damaged parts immediately 15 Ordering information 15 1 Accessories and spare p...

Page 54: ...N Note 1 1 21 21 V Configuration NF E STOP module NN Not equipped TA Keypad can be labeled by slide in strips TB Pushbuttons with slide in strips U1 USB port VD Feed override with 24 stages and spindl...

Page 55: ...advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Competence Center in Lohr Germany is responsible for all your service related queries...

Page 56: ...e affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address Bosch Rexroth AG Service and support Machine Control Panels 50 53...

Page 57: ...ion of conformity 11 Describing operating elements 34 Device description 31 Device exchange 31 Digital 24 V inputs and outputs 44 Digital inputs and outputs 15 29 Status displays 38 DIP switch setting...

Page 58: ...rface 14 29 SercosbStatusDisplay H4 40 Service hotline 49 Service interface 20 Signal words 3 Slide in strips 35 Spare parts 5 Spindle override 37 Standard variants 32 Standards 11 Status displays H1...

Page 59: ...Notes Machine Control Panels Bosch Rexroth AG...

Page 60: ...ctric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911346746 R911346746 DOK SUPPL V...

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