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REXROTH IndraControl L25 CML...3N Series, Project Planning Manual

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REXROTH IndraControl L25 CML...3N Series Project Planning Manual Download Page 1

Project Planning Manual

Electric Drives

and Controls 

Pneumatics

Service

Linear Motion and 

Assembly Technologies

Hydraulics

Rexroth IndraControl

L25

R911328474

Edition 03

Summary of Contents for IndraControl L25 CML...3N Series

Page 1: ...Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics Rexroth IndraControl L25 R911328474 Edition 03...

Page 2: ...ent of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unles...

Page 3: ...s and Housings 13 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 14 3 3 3 Protection Against Dangerous Movements 14 3 3 4 Protection Against Magnetic and Electromagnetic Field...

Page 4: ...tact 40 7 3 6 Interface for Compact Flash Card 41 7 4 Inline Bus 41 7 5 Function Module Connector 41 8 Installation and Maintenance 43 8 1 Mechanical Installation of IndraControl L25 43 8 1 1 General...

Page 5: ...and Disposal 57 9 1 Environmental Protection 57 9 2 Disposal 57 10 Ordering Information 59 10 1 Type Designation Code 59 10 1 1 General Information 59 10 1 2 IndraControl L25 59 10 2 Accessories 60 1...

Page 6: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 IV 69...

Page 7: ...rol L25 control is available in several device variants The devi ces differ mainly in the availability of SERCOS III and PROFIBUS DP interfaces see also fig 1 1 Device variants on page 5 and chapter 7...

Page 8: ...IL PB BK FK02 EN P R911289587 Rexroth IndraWorks 10VRS En gineering Application Manual DOK IWORKS ENGINEE V10 AW01 EN P R911327718 Rexroth WinStudio Application Manual DOK CONTRL WIS PC V06 KB01 DE P...

Page 9: ...egarding the design are allowed Software products must not be decompiled and their source codes must not be modified Damaged or faulty products must not be implemented or put into opera tion It must b...

Page 10: ...the documentation and the technical specifications is considered to be non intended use IndraControl L25 must not be used if it is exposed to operating conditions that do not fulfill the ambient cond...

Page 11: ...stallation consists of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Mach...

Page 12: ...ing instructions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety in...

Page 13: ...ne or installation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nen...

Page 14: ...earing cutting hitting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 1...

Page 15: ...you must disconnect electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait...

Page 16: ...g Connection 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic in sulation to extra low voltage circui...

Page 17: ...ety regulations applicable to the installation or machine must be taken into consideration Unintended machine movements or other malfunctions are pos sible if safety devices are disabled bypassed or n...

Page 18: ...ants and hearing aids in proximity to electric components Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive...

Page 19: ...rd hat safety goggles safety shoes safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of falling 3 3 7 Battery Safety Ba...

Page 20: ...might not be environmentally friendly Dispose of agents harmful to the environment separately from other waste Observe the national regulations of your country 3 4 Explanation of Signal Words and the...

Page 21: ...case of non compliance with this safety instruction property damage could occur DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 Bosch Rexroth AG 19 69 Safety Instructions for Electric Drives and...

Page 22: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 20 69...

Page 23: ...min 19 2 V Fig 4 1 Operating voltage according to DIN EN 61131 2 Three operating voltages have to be applied on the IndraControl L25 see chapter 7 2 1 Supply Voltages to be Connected Externally on pag...

Page 24: ...rations The ambient air must be dust free Housings and installation com partments must at least comply with degree of protection IP 54 according to DIN VDE 0470 1 Danger of destruction by overheating...

Page 25: ...file no E210730 However there can be combinations or stages of expansions with limited or missing certification Therefore verify the certification by using the UL label on the device To guarantee an...

Page 26: ...parts as well as their service life Wear parts are not subject to any warranty Display The service life of the display is limited A progressive deterioration of the dis play takes place after the serv...

Page 27: ...ng Dimensions The width of the IndraControl L25 is 175 4 mm the height is 120 mm and the depth is 84 7 mm Please refer to the following figures for detailed dimensions Fig 5 1 Bottom view Fig 5 2 Fron...

Page 28: ...connecting cables in loops and use strain reliefs for all cables Keep as much distance as possible to noise sources Provide the following minimum clearances for sufficient cooling 100 mm 100 mm 30 mm...

Page 29: ...row One menu entry up Increase parameter value Enter One level down Confirm input Fig 6 2 Functions of the operating keys 6 3 Reset Button and Stop LED The reset button and a red LED are arranged in t...

Page 30: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 28 69...

Page 31: ...nnector twisted pair 8 wire Only available on CML 3N device variant X2R Ready contact Connector strip 3 pin 3 5 mm 3 pin female connector strip spring force 3 5 mm inclu ded in the scope of deliv ery...

Page 32: ...L25 connections CML 3N device variant Fitting or removing connectors when voltage is applied may damage the IndraControl L25 a function module or an Inline terminal CAUTION Turn off the supply voltag...

Page 33: ...5 a function module or an Inline terminal CAUTION Turn off the supply voltage before establishing or breaking any connections 7 2 Voltage Supply 7 2 1 Supply Voltages to be Connected Externally Genera...

Page 34: ...e of delivery TheR IB IL SCN PWR IN CP connector which is available for other power terminals is not allowed for the IndraControl L25 Insufficient contact loss of UL certification due to inadequate wi...

Page 35: ...r terminal LED US Meaning Off Segment circuit supply is missing Green 24 V supply ULS of the segment circuit is present Fig 7 6 Diagnostic LED of the segment terminal LED UL Meaning Off Supply voltage...

Page 36: ...separately Current carrying capacity The maximum current carrying capacity is 8 A total current with the segment circuit If the limit value has been reached a new power terminal must be used UM US UL...

Page 37: ...tage can be tapped from the main voltage either at the IndraControl L25 or at a power terminal using a jumper or a switch 3 A segment terminal with fuse can be used In this terminal the segment voltag...

Page 38: ...l L25 and is supplied through all Rexroth Inline I O terminals It is the voltage supply via voltage jumpers UANA of the Rexroth Inline analog ter minals Function The peripheral equipment of the termin...

Page 39: ...Status L link On Link to network is available Off No connection to network is available S send On Data packets are sent Off No data is sent 7 3 2 Ethernet Interface only for Device Variant CML PN X7E3...

Page 40: ...are sent Off No data is sent 7 3 3 PROFIBUS DP only for Device Variant CML PN X7P PROFIBUS DP interface The IndraControl L25 provides a PROFIBUS interface according to DIN EN 50170 part 2 D Sub female...

Page 41: ...ength with regard to the transmission rate Two LEDS are located above the PROFIBUS interface that display the interface state LED designation Color State Description Stat Green Lights permanently Ligh...

Page 42: ...nel setup Characteristics of the relay photo MOS relay Switching capacity DC 60 V 1 A UL rating AC DC 30 V 1 A resistive Dropout time 0 3 ms Bounce time None Watchdog time analog watchdog only 50 ms 2...

Page 43: ...als Max 63 Rexroth Inline terminals can be connected For further information regarding Rexroth Inline terminals please refer to the documentation Automation Terminals Of The Rexroth Inline Product Ran...

Page 44: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 42 69...

Page 45: ...et up Any non observance of this requirement may damage the components 8 1 2 Mounting the IndraControl L25 Mounting the IndraControl L25 on the top hat rail Mount the IndraControl L25 by hanging it on...

Page 46: ...follows Remove the labeling field if present If any of the terminal is provided with more than one connector all these connectors have to be removed from the terminal Pry out the connector of the term...

Page 47: ...t rail 8 2 2 Mounting the Inline Terminals Proceed as follows to latch on a terminal see fig 8 2 Latching a terminal on page 46 First latch on the terminal that is required to set up the station perpe...

Page 48: ...move the connector figure B Remove the adjacent connectors of the neighboring terminals figure C This ensures that the feathers of the voltage jumpers and of the keyway feather key connection are prev...

Page 49: ...nd the protection of your station 1 Always use the screwdriver with care to prevent yourself and any other person from being injured 2 Pry out the fuse at the metal contact Do not pry the fuse out at...

Page 50: ...rmation The following rules for setting up a system in which the electrical equipment like control systems are used must be adhered to DIN VDE 0100 DIN EN 60 204 1 DIN EN 50 178 Bosch Rexroth AG DOK C...

Page 51: ...SELV without ground connection of the reference conductor or as protective extra low voltage PELV with ground connection of the reference conductor A three phase power supply unit with simple full bri...

Page 52: ...ure shows an example of a setup with electrical isolation L1 L2 L3 N PE Power Overvoltage category II 24 V Overvoltage category I 24 V UM US ULS GND GND U U S M FE Trans 2 2 1 1 2 1 1 2 2 2 1 3 2 3 1...

Page 53: ...N 0 V is not connected to the protective conductor system then an appropriate ground fault detector is to be used to prevent in advertent power up in case of insulation faults Hence the supply current...

Page 54: ...g short circuit normal load lamp load or no load The maximum line cross section for the voltage supply is 1 5 mm2 8 3 4 Main Switches and Fuses Main Switches A main switch according to DIN VDE 0100 m...

Page 55: ...oth Inline modules This ensures that these modules are grounded once the ground connection of the IndraCon trol L25 the supply terminals and the top hat rail has been properly established Potential eq...

Page 56: ...duct signals up to 250 V AC DC and 5 A Connecting Unshielded Lines Fig 8 9 Connecting lines to tension spring connectors Wire the connectors as required according to the application Proceed as follows...

Page 57: ...nes and cables are not broken or squeezed Replace damaged parts imme diately LC display A fading readability of the display may cause that the display has to be ex changed For further information plea...

Page 58: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 56 69...

Page 59: ...he products free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist...

Page 60: ...oducts made of plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requiremen...

Page 61: ...ipped N Not equipped N SERCOS III 3 Profibus P System configuration Abbr Abbr Abbr DRAM MB column NvRAM kB column SRAM MB column 12 13 14 128 4 Without 0 Without 0 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8...

Page 62: ...E2 R911170365 Fast I O CFL01 1 N1 R911170012 Programmable limit switch CFL01 1 R3 R911170008 SERCOS III CFL01 1 Q2 R911170009 SERCOS 2 cross communication CFL01 1 TP R911170832 PROFIBUS DP RT Etherne...

Page 63: ...008 005 0 R911170152 Ethernet cable 100Base TX CAT 5 ready made with RJ45 connector on both sides 5 0 m RKB0008 010 0 R911170153 Ethernet cable 100Base TX CAT 5 ready made with RJ45 connector on both...

Page 64: ...02 5 0 R911170150 Bus cable 25 0 m RKB0007 03 0 0 R911171471 Bus cable 30 0 m RKB0007 03 5 0 R911171243 Bus cable 35 0 m RKB0008 00 0 5 R911171484 Bus cable 0 5 m RKB0008 00 1 0 R911171485 Bus cable 1...

Page 65: ...tor for self assembly angular IP 20 Fig 10 6 Interface cables SERCOS III Ethernet Cap for CF slot Order code Parts number Description CAL02 1 S1 R911171617 Cap for CF slot Fig 10 7 Cap for CF slot Too...

Page 66: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 64 69...

Page 67: ...ax 49 0 9352 40 49 41 E mail service svc boschrex roth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Prep...

Page 68: ...Bosch Rexroth AG DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 66 69...

Page 69: ...E4 37 F Front view 25 Functional earth ground 53 Function module connector 41 Function modules 60 F Fuse 52 Fuse replacement 47 G Generation UM 34 Generation US 35 Grounding 52 Grounding 53 H Hazardou...

Page 70: ...circuit US 34 SERCOS III 39 SERCOS III Ethernet 62 Shielding the PROFIBUS cabIe 53 S Shield system 53 Side view 26 Significant components 57 Spare part connector 60 Standards 22 Stop LED 27 Support se...

Page 71: ...Notes DOK CONTRL IC L25 PR03 EN P Rexroth IndraControl L25 Bosch Rexroth AG 69 69...

Page 72: ...CONTRL IC L25 PR03 EN P R911328474 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www bos...

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