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REXROTH HMD01.1-1N-W0012, Project Planning Manual

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REXROTH HMD01.1-1N-W0012 Project Planning Manual Download Page 7

Rexroth IndraDrive M

Contents 

III

DOK-INDRV*-HMS+HMD****-PR04-EN-P

9.1

Helpdesk ....................................................................................................................................... 9-1

9.2

Service-Hotline ............................................................................................................................. 9-1

9.3

Internet.......................................................................................................................................... 9-1

9.4

Vor der Kontaktaufnahme... - Before contacting us... .................................................................. 9-1

9.5

Kundenbetreuungsstellen - 

Sales & Service Facilities

................................................................. 9-2

10 Index

10-1

Summary of Contents for HMD01.1-1N-W0012

Page 1: ...NA Jana Dlugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS HNF01 1A F240 R0026 A 480 NNNN BOSCH REXROTH ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ... 04 Rexroth IndraDrive M Drive Controllers Power Sections Project Planning Manual Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics ...

Page 4: ...ights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data only serve to describe the product No statements concerning a certain condition or suitability for a certain application can be derived from our information The given information does not release the user from the obligation of own judgement and verification It must...

Page 5: ...Use 3 1 Explanation of Warning Symbols and Degrees of Hazard Seriousness 3 3 Hazards by Improper Use 3 4 3 2 Instructions with Regard to Specific Dangers 3 5 Protection Against Contact with Electrical Parts 3 5 Protection Against Electric Shock by Protective Low Voltage PELV 3 6 Protection Against Dangerous Movements 3 7 Protection Against Magnetic and Electromagnetic Fields During Operation and M...

Page 6: ... Power Dissipation 6 8 6 3 Power Section HMS01 1N W0150 W0210 6 14 Power Dissipation 6 15 6 4 Control Voltage 6 19 6 5 Connections 6 21 Complete Connection Diagram HMS01 1 Wxxxx 6 21 Overview 6 22 Control Voltage 24 V 0 V 6 28 DC Bus L L 6 28 X1 Bus Module 6 28 X5 resp X5 1 X5 2 Motor Connection 6 29 X6 resp X6 1 X6 2 Motor Temperature Monitoring and Motor Holding Brake 6 31 Ground Connection of H...

Page 7: ...Contents III DOK INDRV HMS HMD PR04 EN P 9 1 Helpdesk 9 1 9 2 Service Hotline 9 1 9 3 Internet 9 1 9 4 Vor der Kontaktaufnahme Before contacting us 9 1 9 5 Kundenbetreuungsstellen Sales Service Facilities 9 2 10 Index 10 1 ...

Page 8: ...IV Contents Rexroth IndraDrive M DOK INDRV HMS HMD PR04 EN P ...

Page 9: ...lanning Manual Rexroth IndraDrive Drive System DOK INDRV SYSTEM PRxx EN P part no R911309636 This Project Planning Manual among other things contains specifications for the components of the drive system configuration of the drive system components arrangement of the components in the control cabinet electromagnetic compatibility EMC types of mains connection requirements to the mains connection c...

Page 10: ... Components Project Planning Manual DOK INDRV ADDCOMP PRxx EN P Rexroth IndraDrive Firmware for Drive Controllers Functional Description DOK INDRV MP 02VRS FKxx EN P Rexroth IndraDrive Firmware for Drive Controllers Functional Description DOK INDRV MP 03VRS FKxx EN P Rexroth IndraDrive Firmware for Drive Controllers Functional Description DOK INDRV MP 04VRS FKxx EN P Rexroth IndraDrive Firmware fo...

Page 11: ...ion Control section Power Section The following are connected to the power section Power supply unit DC bus voltage 24 V power supply Motor Bus module for cross communication with other devices connected to the DC bus Control Section The control section is a separate section which is inserted into the power section The drive controller is supplied ex works complete with control section Note The co...

Page 12: ...onents may only be stored or dispatched in conductive packaging Note Rexroth connection diagrams are only to be used for producing installation connection diagrams The machine manufacturer s installation connection diagrams must be used for wiring the installation Lay signal lines separately from the load resistance lines because of the occurrence of interference Feed analog signals e g command va...

Page 13: ...he guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all the pre requisites for an appropriate use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions and be...

Page 14: ... use the drive controllers are available with different drive power and different interfaces Typical applications of the drive controllers include handling and mounting systems packaging and food machines printing and paper processing machines and machine tools The drive controllers may only be operated under the assembly and installation conditions described in this documentation in the specified...

Page 15: ...nstructions at all times Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation Read the operating maintenance and safety instructions in your language before starting up the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify Proper and correct transport s...

Page 16: ...application and check the information given in this documentation with regard to the use of the components make sure that his application complies with the applicable safety regulations and standards and carry out the required measures modifications and complements Startup of the delivered components is only permitted once it is sure that the machine or installation in which they are installed com...

Page 17: ...s of hazard seriousness The degree of hazard seriousness informs about the consequences resulting from non compliance with the safety instructions Warning symbol with signal word Degree of hazard seriousness according to ANSI Z 535 DANGER Death or severe bodily harm will occur WARNING Death or severe bodily harm may occur CAUTION Bodily harm or material damage may occur Fig 3 1 Hazard classificati...

Page 18: ...tional motor movements WARNING High electric voltage because of incorrect connection Risk of death or bodily injury by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment CAUTION Hot surfaces on device housing Danger of injury Danger of burns CAUTION Risk of injury by improper handling Risk of bodily injury by ...

Page 19: ...the equipment grounding conductor is not permanently connected to the mounting points of the components provided for this purpose Before working with electrical parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage or power supply unit Provide a safeguard to prevent reconnection With electrical drive and filter components observe the following Wait 3...

Page 20: ...5 mA Over the total length use copper wire of a cross section of a minimum of 10 mm 2 for this equipment grounding connection Before start up also in trial runs always attach the equipment grounding conductor or connect with the ground wire Otherwise high voltages may occur at the housing causing electric shock Protection Against Electric Shock by Protective Low Voltage PELV All connections and te...

Page 21: ...nents software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives Regarding personal safety especially the danger of bodily harm and material damage this alone cannot be relied upon ...

Page 22: ...lly entering the machine s range of motion use safety fences use safety guards use protective coverings install light curtains or light barriers Fences and coverings must be strong enough to resist maximum possible momentum Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startup Don t operate the device if the emergency stop is not...

Page 23: ...magnetic fields generated by current carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Persons with heart pacemakers and metal implants are not permitted to enter following a...

Page 24: ...sing motors after having switched them off let them cool down for a sufficiently long time Cooling down can require up to 140 minutes Roughly estimated the time required for cooling down is five times the thermal time constant specified in the Technical Data After switching drive controllers or chokes off wait 15 minutes to allow them to cool down before touching them Wear safety gloves or do not ...

Page 25: ...safety shoes safety gloves Do not stand under hanging loads Immediately clean up any spilled liquids because of the danger of skidding Battery Safety Batteries consist of active chemicals enclosed in a solid housing Therefore improper handling can cause injury or damages CAUTION Risk of injury by improper handling Do not attempt to reactivate low batteries by heating or other methods risk of explo...

Page 26: ...pply lines or connections can cause injuries or damages CAUTION Risk of injury by improper handling of pressurized lines Do not attempt to disconnect open or cut pressurized lines risk of explosion Observe the respective manufacturer s operating instructions Before dismounting lines relieve pressure and empty medium Use suitable protective equipment for example safety goggles safety shoes safety g...

Page 27: ... 01 3 Design 3 1 1 1 4 Power suppyl 4 1 without N 5 Cooling mode 5 1 Air internal through integrated blower W 6 Maximum current 6 1 20 A 0020 6 2 36 A 0036 6 3 54 A 0054 6 4 70 A 0070 6 5 150 A 0150 6 6 210 A 0210 7 Protection mode 7 1 IP 20 A 8 DC bus nominal voltage 8 1 DC 700 V 07 9 Other design 9 1 none NNNN 10 Standard reference Standard Title Edition DIN EN 60529 Degrees of protection provid...

Page 28: ...egrated blower W 6 eff peak current 6 1 12 A 0012 6 2 20 A 0020 6 3 36 A 0036 7 Protection mode 7 1 IP 20 A 8 DC bus nominal voltage 8 1 DC 700 V 07 9 Other design 9 1 none NNNN 10 Standard reference Standard Titel Edition DIN EN 60529 Degrees of protection provided by enclosures IP Code 2000 09 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9 3 0 5 1 2 3 4 6 7 8 9 4 0 5 Example Abbrev ...

Page 29: ...fying and Checking the Delivered Components 4 3 DOK INDRV HMS HMD PR04 EN P Type Plates on the Drive Controller lt_rt_typenschilderf2 fh7 1 2 1 Power section type plate 2 Control section type plate Fig 4 3 Type plate arrangement ...

Page 30: ...IndraDrive M DOK INDRV HMS HMD PR04 EN P 4 2 Scope of Delivery Overview As standard Optional Power section Control section Touch guard Shielding plate for motor cable DC bus rails Control voltage rails MultiMediaCard MMC Grounding bracket Fig 4 4 Scope of delivery ...

Page 31: ...12 A minimum mounting clearance plus space for motor cable Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing with 45 D dimension for accessories HAS02 1 motor cable routing horizontal Fig 5 1 Dimensional drawing for HMD01 1N W0012 ...

Page 32: ...nting clearance plus space for motor cable Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing with 45 D dimension for accessories HAS02 1 motor cable routing horizontal Fig 5 2 Dimensional drawing for HMD01 1N W0020 ...

Page 33: ...nting clearance plus space for motor cable Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing with 45 D dimension for accessories HAS02 1 motor cable routing horizontal Fig 5 3 Dimensional drawing for HMD01 1N W0036 ...

Page 34: ...nting clearance plus space for motor cable Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing with 45 D dimension for accessories HAS02 1 motor cable routing horizontal Fig 5 4 Dimensional drawing for HMS01 1N W0020 and HMS01 1N W0036 ...

Page 35: ...arance plus space for motor cable Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing with 45 D dimension for accessories HAS02 1 motor cable routing horizontal Fig 5 5 Dimensional Drawing for HMS01 1N W0054 Drive Controller ...

Page 36: ...arance plus space for motor cable Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing with 45 D dimension for accessories HAS02 1 motor cable routing horizontal Fig 5 6 Dimensional Drawing for HMS01 1N W0070 Drive Controller ...

Page 37: ...e Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing horizontal D dimension for accessories HAS02 1 motor cable routing with 45 E dimension for accessories HAS02 1 motor cable routing vertical Fig 5 7 Dimensional Drawing for HMS01 1N W0150 Drive Controller ...

Page 38: ...e Note Rexroth IndraDrive supply units require a greater minimum mounting clearance B view from the rear C dimension for accessories HAS02 1 motor cable routing horizontal D dimension for accessories HAS02 1 motor cable routing with 45 E dimension for accessories HAS02 1 motor cable routing vertical Fig 5 8 Dimensional Drawing for HMS01 1N W0210 Drive Controller ...

Page 39: ...ght kg HMD01 1N W0012 5 52 HMD01 1N W0020 5 66 HMD01 1N W0036 7 52 HMS01 1N W0020 5 27 HMS01 1N W0036 5 27 HMS01 1N W0054 6 68 HMS01 1N W0070 7 94 HMS01 1N W0150 12 74 HMS01 1N W0210 18 44 Fig 5 9 Weight of drive controllers without control section and accessories Note Weight of control section 0 4 kg ...

Page 40: ...5 10 Mechanical Data Rexroth IndraDrive M DOK INDRV HMS HMD PR04 EN P Notes ...

Page 41: ...their time flow and the corresponding currents and represent the output current capacity These profiles are limited by the drive controller via the thermal effect of the output current When the current limitation is triggered it is therefore necessary to reduce the load with Iout_peak or reduce the pulse time or increase the cycle time or use a device with higher type current See also Functional D...

Page 42: ...ont 8 kHz A 6 9 3 7 12 1 8 3 20 13 Continuous output current or rated current at electric rotational frequency 0 Hz Iout_cont 4 kHz Iout_cont 8 kHz A 4 3 1 6 6 9 4 1 13 7 8 9 Maximum possible throughput rating at cosϕ 1 PDC kW Iout_max fs Uout 3 1000 Possible throughput rating at cosϕ 1 PDC kW Iout_cont fs Uout 3 1000 Power dissipation PDiss W 2 x 95 2 x 135 2 x 205 1 recommended value see followi...

Page 43: ...be ascertained from the following In the diagrams basic and current related power dissipation are summarized HMD01 1N W0012 0 1 2 3 4 5 6 7 0 20 40 60 80 100 Verlustleistung HMD01 1N W0012 100 0 P 4kHz i out_4kHz P 8kHz i out_8kHz 7 0 i out_4kHz i out_8kHz P Power dissipation I Current r m s value Fig 6 2 Power dissipation HMD01 1N W0012 8 kHz 4 kHz ...

Page 44: ...EN P HMD01 1N W0020 0 1 2 3 4 5 6 7 8 9 10 11 0 20 40 60 80 100 120 140 Verlustleistung HMD01 1N W0020 140 0 P 4kHz i out_4kHz P 8kHz i out_8kHz 11 0 i out_4kHz i out_8kHz P Power dissipation I Current r m s value Fig 6 3 Power dissipation HMD01 1N W0020 8 kHz 4 kHz ...

Page 45: ...1N W0036 0 2 4 6 8 10 12 14 16 18 20 22 0 20 40 60 80 100 120 140 160 180 200 220 Verlustleistung HMD01 1N W0036 220 0 P 4kHz i out_4kHz P 8kHz i out_8kHz 22 0 i out_4kHz i out_8kHz P Power dissipation I Current r m s value Fig 6 4 Power dissipation HMD01 1N W0036 8 kHz 4 kHz ...

Page 46: ... 6 3 10 7 22 0 Iout_base_3 4 kHz A 4 6 6 9 13 3 Base load current available at maximum current t 2s T 20s K 2 5 Iout_base_3 8 kHz A 2 5 4 3 8 8 Iout_peak_4 4 kHz A 8 3 12 2 24 3 Maximum output current t 60s T 5min K 1 7 Iout_peak_4 8 kHz A 4 5 7 5 15 9 Iout_base_4 4 kHz A 4 9 7 2 14 3 Base load current available at maximum current t 60s T 5min K 1 7 Iout_base_4 8 kHz A 2 6 4 4 9 3 Iout_peak_5 4 kH...

Page 47: ...Hz Iout_max 16 kHz A 20 14 8 5 4 5 36 25 16 10 5 54 31 5 19 12 70 41 25 16 Continuous output current or rated current Iout_cont 4 kHz Iout_cont 8 kHz Iout_cont 12 kHz Iout_cont 16 kHz A 12 1 8 3 5 0 2 7 21 3 15 9 5 6 35 20 12 7 5 42 4 24 1 14 4 9 3 Continuous output current or rated current at electric rotational frequency 0 Hz Iout_cont 4 kHz Iout_cont 8 kHz Iout_cont 12 kHz Iout_cont 16 kHz A 8 ...

Page 48: ...f power dissipation occurring in power sections can be ascertained from the following In the diagrams basic and current related power dissipation are summarized HMS01 1N W0020 0 1 2 3 4 5 6 7 8 9 10 11 12 0 20 40 60 80 100 120 140 160 180 Verlustleistung HMS01 1N W0020 P4kHz iout_4kHz P8kHz iout_8kHz P10kHz iout_10kHz P12kHz iout_12kHz P16kHz iout_16kHz iout_4kHz iout_8kHz iout_10kHz iout_12kHz io...

Page 49: ...40 60 80 100 120 140 160 180 200 220 Verlustleistung HMS01 1N W0036 P4kHz iout_4kHz P8kHz iout_8kHz P10kHz iout_10kHz P12kHz iout_12kHz P16kHz iout_16kHz iout_4kHz iout_8kHz iout_10kHz iout_12kHz iout_16kHz P Power dissipation I Current r m s value Fig 6 8 Power dissipation HMS01 1N W0036 16 kHz 12 kHz 8 kHz 4 kHz 10 kHz ...

Page 50: ...0 32 5 35 0 50 100 150 200 250 300 350 400 450 Verlustleistung HMS01 1N W0054 P4kHz iout_4kHz P8kHz iout_8kHz P10kHz iout_10kHz P12kHz iout_12kHz P16kHz iout_16kHz iout_4kHz iout_8kHz iout_10kHz iout_12kHz iout_16kHz P Power dissipation I Current r m s value Fig 6 9 Power dissipation HMS01 1N W0054 16 kHz 12 kHz 8 kHz 4 kHz 10 kHz ...

Page 51: ... 100 150 200 250 300 350 400 450 500 Verlustleistung HMS01 1N W0070 P4kHz iout_4kHz P8kHz iout_8kHz P10kHz iout_10kHz P12kHz iout_12kHz P16kHz iout_16kHz iout_4kHz iout_8kHz iout_10kHz iout_12kHz iout_16kHz P Power dissipation I Current r m s value Fig 6 10 Power dissipation HMS01 1N W0070 16 kHz 12 kHz 8 kHz 4 kHz 10 kHz ...

Page 52: ... Base load current available at maximum current t 400ms T 4s Iout_base_1 16 kHz A 1 2 2 8 3 7 4 1 Iout_peak_3 4 kHz A 18 7 34 2 54 0 66 1 Iout_peak_3 8 kHz A 13 0 24 4 34 2 38 3 Iout_peak_3 12 kHz A 7 9 15 6 20 9 23 1 Maximum output current t 2s T 20s K 2 5 Iout_peak_3 16 kHz A 4 3 9 9 13 1 15 0 Iout_base_3 4 kHz A 7 5 13 7 21 6 26 5 Iout_base_3 8 kHz A 5 2 9 8 13 7 15 3 Iout_base_3 12 kHz A 3 2 6...

Page 53: ...t current t 60s T 10min K 1 2 Iout_peak_5 16 kHz A 2 8 6 2 8 2 9 7 Iout_base_5 4 kHz A 10 3 18 3 31 4 36 7 Iout_base_5 8 kHz A 7 1 12 9 18 0 20 9 Iout_base_5 12 kHz A 4 3 8 2 11 0 12 5 Base load current available at maximum current t 60s T 10min K 1 2 Iout_base_5 16 kHz A 2 3 5 1 6 9 8 1 Fig 6 11 Technical data Note The load profiles are available if particularly the maximum current at switching f...

Page 54: ... 150 104 75 57 210 144 103 77 Continuous output current or rated current Iout_cont 4 kHz Iout_cont 8 kHz Iout_cont 12 kHz Iout_cont 16 kHz A 100 67 48 37 145 101 72 54 Continuous output current or rated current at electric rotational frequency 0 Hz Iout_cont 4 kHz Iout_cont 8 kHz Iout_cont 12 kHz Iout_cont 16 kHz A 57 0 38 5 27 6 21 0 86 1 58 1 41 5 31 0 Maximum possible throughput rating at cosϕ ...

Page 55: ...r dissipation occurring in power sections can be ascertained from the following In the diagrams basic and current related power dissipation are summarized HMS01 1N W0150 0 10 20 30 40 50 60 70 80 90 100 0 100 200 300 400 500 600 700 800 900 1000 Verlustleistung HMS01 1N W0150 P4kHz iout_4kHz P8kHz iout_8kHz P10kHz iout_10kHz P12kHz iout_12kHz P16kHz iout_16kHz iout_4kHz iout_8kHz iout_10kHz iout_1...

Page 56: ... 150 0 200 400 600 800 1000 1200 1400 1600 1800 Verlustleistung HMS01 1N W0210 P4kHz iout_4kHz P8kHz iout_8kHz P10kHz iout_10kHz P12kHz iout_12kHz P16kHz iout_16kHz iout_4kHz iout_8kHz iout_10kHz iout_12kHz iout_16kHz P Power dissipation I Current r m s value Fig 6 14 Power dissipation HMS01 1N W0210 16 kHz 12 kHz 8 kHz 4 kHz 10 kHz ...

Page 57: ...s T 20s K 2 5 Iout_peak_3 16 kHz A 58 2 83 7 Iout_base_3 4 kHz 60 0 84 0 Iout_base_3 8 kHz 42 4 62 0 Iout_base_3 12 kHz 30 6 44 6 Base load current available at maximum current t 2s T 20s K 2 5 Iout_base_3 16 kHz A 23 3 33 5 Iout_peak_4 4 kHz 108 5 165 6 Iout_peak_4 8 kHz 73 7 112 3 Iout_peak_4 12 kHz 52 9 80 2 Maximum output current t 60s T 5min K 1 7 Iout_peak_4 16 kHz A 40 3 60 0 Iout_base_4 4 ...

Page 58: ...Rexroth IndraDrive M DOK INDRV HMS HMD PR04 EN P Note The load profiles are available if particularly the maximum current at switching frequencies of 8 12 and 16 Hz is externally e g by an NC limited to the indicated values ...

Page 59: ...stn t exceed the control voltage range Max allowed overvoltage UN3max V 33 limited to a duration of 1 ms Fig 6 16 Control voltage Note Overvoltages of more than 33 V have to be derived by measures in the electrical equipment of the machine or installation This includes 24 Volt mains sections that reduce incoming overvoltages to the allowed value Overvoltage limiters at the control cabinet input th...

Page 60: ...MD01 1 1N W0020 PN3 W 16 6 HMD01 1 1N W0036 PN3 W 10 8 HMS01 1 1N W0020 PN3 W 10 1 HMS01 1 1N W0036 PN3 W 15 1 HMS01 1 1N W0054 PN3 W 9 6 HMS01 1 1N W0070 PN3 W 16 1 HMS01 1 1N W0150 PN3 W 22 8 HMS01 1 1N W0210 PN3 W 72 0 data without motor holding brake taken into account Fig 6 17 Control voltage Note Power consumption is mainly influenced by the blowers used This is why power consumption is not ...

Page 61: ...power voltage contactrails DC bus L L power voltage bus rails DC bus 24 V 0 V control voltage contact rails 24 V 0 V control voltage bus rails AC motor feedback connector 1 2 3 4 E H M 3 A B C D X6 holding brake F G 24VBr 0VBr PTC NTC KTY84 depends on motor type U shield for motor cable MotTemp MotTemp equipment grounding conductor X5 connection to control section A 1 A 2 A 3 shield connection con...

Page 62: ...1N W0036 hms0020_frontf2 fh7 X1 in X1 out 24 V 0 V L L control voltage DC bus equipment grounding conductor Fig 6 19 HMS01 1N W0020 and HMS01 1N W0036 HMD01 1N W0020 and HMD01 1N W0036 power section connections front Description of connections Connection See page control voltage 6 28 DC bus 6 28 equipment grounding conductor 6 35 X1 6 28 ...

Page 63: ... XS2 Fig 6 20 HMS01 1N W0020 W0036 HMD01 1N W0020 W0036 power section connections bottom Description of connections Connection See page X5 motor connection HMS X5 1 X5 2 motor connections HMD 6 29 X6 motor temperature motor holding brake HMS X6 1 X6 2 motor temperature motor holding brake HMD 6 31 XS2 shield connection motor cable 6 36 ...

Page 64: ...1 1N W0070 hms0070_frontf2 X1 out 24 V 0 V L L control voltage DC bus equipment grounding conductor X1 in Fig 6 21 HMS01 1N W0054 and W0070 power section connections front Description of connections Connection See page control voltage 6 28 DC bus 6 28 equipment grounding conductor 6 35 X1 6 28 ...

Page 65: ...PR04 EN P X5 X6 hms0070_x5_x6 fh7 XS2 Fig 6 22 HMS01 1N W0054 and W0070 power section connections bottom Description of connections Connection See page X5 motor connection 6 29 X6 motor temperature motor holding brake 6 31 XS2 shield connection motor cable 6 36 ...

Page 66: ...hield connection motor cable optional control voltage DC bus motor connection equipment grounding conductor equipment grounding conductor Fig 6 23 HMS01 1N W0150 and HMS01 1N W0210 power section connections front Description of connections Connection See page X5 motor connection 6 29 control voltage 6 28 DC bus 6 28 equipment grounding conductor 6 35 X1 6 28 ...

Page 67: ...V HMS HMD PR04 EN P hms0140_x5_x6 fh7 X6 XS2 Fig 6 24 HMS01 1N W0150 and HMS01 1N W0210 power section connections bottom Description of connections Connection See page X6 motor temperature motor holding brake 6 31 XS2 shield connection motor cable 6 36 ...

Page 68: ...sories HAS01 1 6 Nm DC Bus L L The DC bus is connected by contact rails and screws M6 to the front of the drive controller cross section of a contact rail 6 x 12 mm There are various lengths of contact rail depending on the width of the drive controllers The contact rails are part of the accessories HAS01 1 6 Nm X1 Bus Module X1f2 FH7 X1 out X1 in Fig 6 25 X1 Type Number of poles Type of design Fl...

Page 69: ...MD X5 1 X5 2 only To prevent an interchanging of the two motor cables by mistake when you connect the two motors to the drive controller there are coding pins set into the bushings X5 1 and X5 2 see following figure X5 1 coding pin 2 X5 2 coding pin 1 Fig 6 28 Coding pins at X5 1 and X5 2 If you use prefabricated Rexroth motor cables you must code the motor cable connector for X5 2 first This mean...

Page 70: ...troller Strain relief for the motor power cable must therefore be provided within the control cabinet Note For optimum shield contact of the motor power cable use our special shielding plate where possible accessories HAS02 1 see Project Planning Manual Rexroth IndraDrive Drive System DOK INDRV SYSTEM PRxx EN P part no R911309636 Note If you use third party motor power cables not corresponding to ...

Page 71: ...two motor cables by mistake when you connect the two motors to the drive controller there are coding pins set into the bushings X6 1 and X6 2 see following figure X6 1 coding pin 4 X6 2 coding pin 1 Fig 6 33 Coding pins at X6 1 and X6 2 If you use prefabricated Rexroth motor cables you must code the motor cable connectors for X6 1 and X6 2 first Do not change the codings at the bushings of the dri...

Page 72: ...oss section single wire mm Cross section multiwire mm Cross section in AWG 2 5 2 5 12 Fig 6 35 Connection cross section 1 MotTemp 2 MotTemp Motor temperature monitoring 3 24 V 4 0 V Motor holding brake x6_kabel_anschluss FH7 X6 holding brake PTC NTC KTY84 depends on motor type shield for motor cable AC motor M 3 A B C D F G U E H 3 24VBr 4 0VBr 1 MotTemp 2 MotTemp A1 A2 A3 X5 Fig 6 36 Motor cable ...

Page 73: ...e standard motor holding brake provided or an external motor holding brake controlled directly by the drive controller are not sufficient on their own to guarantee the safety of personnel Personnel safety must be achieved using higher ranking fail safe procedures Dangerous areas should be blocked off with protective fences or grids Secure vertical axes against falling or slipping after switching o...

Page 74: ... against contact in conjunction with the equipment grounding conductor connection Ground the housings of the drive controllers 1 Connect the bare metal back panel of the drive controller in conductive form to the mounting surface in the control cabinet To do this use the supplied mounting screws 2 Connect the mounting surface of the control cabinet in conductive form to the equipment grounding con...

Page 75: ...onnect the equipment grounding conductor terminal of the supply unit to the equipment grounding conductor system of the control cabinet masseanschluss_frontf2 1 1 joint bar Fig 6 37 Equipment grounding connection to supply unit resp neighboring device via the joint bar Note If cables are used for the equipment grounding connection they must have a cross section of at least the cross section of a p...

Page 76: ... connectors which do not have their own shield connection Note Always connect shield of cables with a large metal to metal contact surface to shield connection XS1 XS2 Shield Connection Motor Cable CAUTION Risk of damage due to long screws Use only screws with a maximum length of 12 mm for the thread of XS2 XS2 is a M6 thread and serves for mounting the shielding plate for shield connection of the...

Page 77: ...te fh7 A B C Fig 7 1 Cutouts at the touch guard WARNING Lethal electric shock caused by live parts with more than 50 V You have to provide the best possible protection against contact Therefore keep the cutouts at the touch guard as small as possible Only break off the cutouts if necessary Prior to connecting DC bus and the control voltage the cutouts A B and C see picture must be broken off the t...

Page 78: ...EN P Mounting hms_beruehrschutz fh7 Fig 7 2 Touch guard The touch guard must always be mounted following connection work Note Risk of damage to the touch guard Regard the maximum tightening torque for the fixing screw for the touch guard 2 8 Nm Tightening Torque ...

Page 79: ...Straße 2 D 97816 Lohr am Main Packaging Materials The packaging materials consist of cardboard wood and polystyrene They can be easily recycled For ecological reasons you should not return the empty packages to us 8 2 Environmental Protection No Release of Hazardous Substances Our products do not contain any hazardous substances that they can release in the case of appropriate use Normally there a...

Page 80: ...t components can be recycled In order to recycle the metal in the best possible way it is necessary to disassemble the products into individual modules The metals contained in the electric and electronic modules can also be recycled by means of specific separation processes The synthetic materials remaining after these processes can be thermally recycled ...

Page 81: ...en Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein At www boschrexroth com you may find additional notes about service repairs and training in the Internet as well as the actual addresses of our sales and service facilities figuring on the following pages sales agencies offices prov...

Page 82: ...Uhr from 7 am 6 pm Tel 49 0 9352 40 42 22 Vertriebsgebiet Süd Germany South Bosch Rexroth AG Landshuter Allee 8 10 80637 München Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany West Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel 49 0 2102 409 0 Fax 49 0 2102 409 406 49 0 2102 409 430 Gebiet Südwest Germany South West Bosch Rexroth AG Service Regi...

Page 83: ...011 224 88 30 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax 39 049 8 70 13 77 Italy Italien Bosch Rexroth S p A Via Isonzo 61 40033 Casalecchio di Reno Bo Tel 39 051 29 86 430 Fax 39 051 29 86 490 Netherlands Niederlande...

Page 84: ...arabia no 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 eastel rdsnet ro Romania Rumänien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sector 2 Tel 40 0 1 210 48 25 40 0 1 210 29 50 Fax 40 0 1 210 29 52 Russia Russland Bosch Rexroth OOO Wjatskaja ul 27 15 127015 Moskau Tel 7 095 785 74 78 7 095 785 74 79 Fax 7 095 785 74 77 laura...

Page 85: ...ustrial Compound Narol Naka Makwana Road Andheri East Mumbai 400 059 Tel 91 22 28 56 32 90 91 22 28 56 33 18 Fax 91 22 28 56 32 93 singh op boschrexroth co in India Indien Bosch Rexroth India Ltd S 10 Green Park Extension New Delhi 110016 Tel 91 11 26 56 65 25 91 11 26 56 65 27 Fax 91 11 26 56 68 87 koul rp boschrexroth co in Indonesia Indonesien PT Bosch Rexroth Building 202 Cilandak Commercial E...

Page 86: ...511 michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 Hotline 1 604 205 5777 david gunby boschrexroth ca Mexico Bosch Rexroth Mexico S A de C V Calle Neptuno 72 Unidad Ind Vallejo 07700 Mexico D F Tel 52 55 57 54 17 11 Fax 52 55 57 54 50 73 mariofelipe hernandez boschrex...

Page 87: ...ld XS1 6 36 shield XS2 6 36 X1 6 28 X5 6 29 X6 6 31 Connections on power section 6 22 Control section 1 3 type plate 4 3 Control voltage data 6 19 D Data electrical 6 1 mechanical 5 1 Delivery scope 4 4 Dimensional drawing 5 1 Disposal 8 1 Dissipation power 6 3 6 8 6 15 Documentation overview 1 2 Drive controller basic structure 1 3 control section 1 3 HMD 4 2 HMS 4 1 power section 1 3 type code 4...

Page 88: ...Motor connection 6 29 holding brake 6 31 temperature monitoring 6 31 P Packaging materials 8 1 Power dissipation 6 3 6 8 6 15 Power section 1 3 type plate 4 3 R Recycling 8 2 S safety instructions for electric drives and controls 3 1 Scope of delivery 4 4 Shield connection XS1 6 36 XS2 6 36 T Technical data 6 2 electrical 6 1 mechanical 5 1 Temperature monitoring 6 31 Touch guard 7 1 Type code 4 1...

Page 89: ...Rexroth IndraDrive M Index 10 3 DOK INDRV HMS HMD PR04 EN P X X1 6 28 X5 6 29 X5 1 6 29 X5 2 6 29 X6 6 31 X6 1 6 31 X6 2 6 31 XS1 6 36 XS2 6 36 ...

Page 90: ...10 4 Index Rexroth IndraDrive M DOK INDRV HMS HMD PR04 EN P ...

Page 91: ......

Page 92: ...MD PR04 EN P R911295014 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 93 52 40 50 60 Fax 49 93 52 40 49 41 service svc boschrexroth de www boschrexroth com ...

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