Rexroth Indramat Mannesmann Rexroth CLM-01.3-M User Manual Download Page 134

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Summary of Contents for Mannesmann Rexroth CLM-01.3-M

Page 1: ... Rexroth Indramat Bosch y Aventics LSA Control S L Bosch Rexroth Sales Partner Ronda Narciso Monturiol y Estarriol 7 9 Edificio TecnoParQ Planta 1ª Derecha Oficina 14 Parque Tecnológico de Paterna 46980 Paterna Valencia Telf 34 960 62 43 01 comercial lsa control com www lsa control com www boschrexroth es ...

Page 2: ...engineeniig E m n e s m a n n Rexroth FLYING CUTOFF CONTROL User s Manual DOK CLM 01 3 M POSITIONSSTEUERG LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 3: ...formation in this document is subject to change withooit notiee No part of this manual may be reproduced or transmitted in any form by any ineans electronic or mechanical including photocopying and recording for any purpose without the express written permission of Indramat LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 4: ...s nor carejül A WARiVING will typically describe rhe porential hazard irspossible effecr und rneasures rhar m w be raken ro avoid rhe hazards Please NOTEthat due to vanations found in the operating conditions of cerain applications and their working environments the notations in this manual cannot identify ali potential problems or hazards Caution and discretion must always be used in operating ma...

Page 5: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 6: ... 3 M RECORD OF REVISIONS Revision Date Level Description of Change Preliminary Release Iimited Distribution Current Release REV B 7192 RECORD OF REVISIONS V LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 7: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 8: ...1 3 1 3 Task 2 3 1 9 1 3 1 4 Serial Interface 1 9 1 3 2 User Program Based Features 1 9 1 3 2 1 Minimum Cut Point 1 10 1 3 2 2 Minimum Sh oke 1 10 1 4 Physical Descnption of the CLM 1 10 1 4 1 System Features 1 14 1 4 1 1 Standard and Programmable 110 1 14 1 4 1 2 Parameters 1 14 1 4 1 3 Self Diagnostics 1 14 1 4 1 4 Programming 1 15 1 4 1 5 Registration 1 15 1 4 1 6 Serial Interface 1 15 1 4 1 7 ...

Page 9: ...al Speed Screen 2 9 2 4 4 Counter Screen 2 10 2 4 5 Axis Position Screen 2 10 2 4 5 1 Current Position Screen 2 11 2 4 5 2 Position Lag Screen 2 11 2 4 6 Operating Modes Screens 2 12 2 4 6 1 Manual Mode Screen 2 12 2 4 6 2 AutomaticiTest Mode Screen 2 13 2 4 6 3 Parameter Mode Display Screens 2 13 2 4 7 Program Mit Screen 2 15 2 5 CLM Lower Front Panel 2 16 C ER 3 DESC ION OF 110 FUNCTIONS 3 1 Sig...

Page 10: ...e 3 17 3 3 13 Axis 2 System Fault 3 18 3 3 14 Auxiliary Outputs Standard CLM 3 18 3 4 CLM with Expansion 110 Board Optional 3 18 3 4 1 Expansion CLM Auxiliary Inputs Connector X11 3 19 3 4 1 1 Auxiliary Inputs CLM With Expansion 110 Board 3 20 3 4 2 Expansion CLM Auxiliary Inputs I Axis 2 System Inputs 3 21 3 4 2 1 Auxiliary Inputs CLM With Expansion IiO Board 3 22 3 4 2 2 Axis 2 Autornatic Mode 3...

Page 11: ...p Input Output Axis 1 4 19 4 4 1 13 Parameter 11 Minimum Travel Limit Axis 1 4 20 4 4 1 14 Parameter 12 Maximum Travel Limit Axis 1 4 21 4 4 1 15 Parameter 13 Position Presignal Axis 1 4 21 4 4 1 16 Parameter 14 Monitoring Axis 1 4 22 4 4 1 17 Parameter 15 Immediate Stop Axis 1 4 23 4 4 1 18 Parameter 16 Cut Width Axis 1 4 24 4 4 1 19 Parameter 17 Second Position Gain Axis 1 4 25 4 4 1 20 Paramete...

Page 12: ...resignal Axis 2 4 53 4 4 2 16 Parameter 54 Monitoring Axis 2 4 54 4 4 2 17 Parameter 55 Special Function Axis 2 4 55 4 4 2 18 Parameter 56 R o m Table Axis 2 1 56 4 4 2 19 Parameter 57 Second Acceleration Rate Axis 2 4 56 4 4 2 20 Parameter 58 Synchronization Differente Axis 2 4 58 4 4 3 General Parameters 4 59 4 4 3 1 Parameter 80 Send Interface 4 59 4 4 3 2 Parameter 81 Serial Interface Function...

Page 13: ... Axis 1 Only 5 31 FAK Correction Factor For The MW Feed Constant Axis 1 Only 5 31 FUN Functions Axis 1 Only 5 32 HOM Homing Axis 2 Only 5 33 JMP Unconditional Jump 5 34 JSR Jump to Subroutine 5 35 LMD Part Length Via The IDS Board Axis 1 Only 5 32 LML Part Length Axis 1 OnIy 5 36 LMR Part Length with Registration Axis 1 Only 5 37 MLT Material Length Test Axis 1 Only 5 38 NOP No Operation 5 39 POA ...

Page 14: ...lation 6 5 6 8 CLM Connectors 6 5 6 9 Preliminary Startup Procedure 6 7 6 9 1 Connections 6 7 6 9 2 Inputs 6 8 6 9 3 Overtravel Limit Switches 6 10 6 9 4 Outputs 6 10 6 10 Power up 6 10 6 11 Parameter Entry 6 10 6 12 Program Entry 6 13 6 13 Axis 1 Jogging In Manuai Mode 6 13 6 14 Test Mode Operation 6 14 6 14 1 Tuning Position Gains for Best Performance 6 15 6 14 2 Adjusting the Position Lag 6 19 ...

Page 15: ...LM 7 19 7 7 Information Request 7 25 7 7 1 Requesting a Program Block from the CLM 7 25 7 7 2 Requesting a System Parameter from the CLM 7 26 7 7 3 Requesting System Status from the CLM 7 27 7 7 4 LM Control Commands 7 54 7 7 4 1 Start The Main Program At Block 000 7 54 7 7 4 2 Clear Overall Material Length 7 54 7 7 4 3 Clear Total Piece Counter 7 55 C ER 8 DIAGNOSTICS 8 1 System Error Codes And S...

Page 16: ...rnple System Input Diagram 6 9 Figure 6 3 Position Gains Adjusted for Optimum Performance 6 15 Figure 6 4 Acceleration Gain Is Too High 6 16 Figure 6 5 Deceleration Gain 1s Too High 6 16 Figure 6 6 Acceleration Gain 1s Too LOW 6 17 Fi ure 6 7 Deceleration Gain 1s Too Low 6 17 Figure 6 8 Matenai Speed Less Than Maximum Operating Speed 6 18 Figure 7 1 CLM X6 Connector 7 2 Figure 7 2 Send Interface S...

Page 17: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 18: ...tions Designed for use with with Indramat brushless AC servo drives the CLM control provides closed loop synchronized positioning in an economical modular package Figure 1 l Typical flying cutoff applications coil or sheet lines corrugated materials pipe cutting and cross cut sawing Figure 1 1 CLM Positioning Control Module REV B 9192 GENERAL DESCRIPTION 1 1 LSA Control S L www lsa control com com...

Page 19: ...DRAMAT TVU TDM CLH INTERFACE OPTIONS 50T TERMINAL Figure 1 2 Typical CLM LM Flying Cutoff System with interface Options 1 2 GENERAL DESCRIPTION REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 20: ...d outputs to interface with the flying cutoff machine In many applications the CLM provides sufficient machine control without the use OE an external line control The serial port on the CLM allows for RS23214221485 cornmunication with a host device The host device can be an Indramat IDS Board Indramat SOT or a Computer The serial pori ailows the operator to view or edit information about the CLM p...

Page 21: ...s accompiished quickIy without the need for electronic fine tuning This results in a minimum of downtime and 10s production 1 1 About This CLM Manual This manual descnbes CLM 01 3 M hardware used in flying cutoff applications It explains how to interface insrall setup and operate the Indramat CLM Positioning Control with LM sofnvare It is written for the machine builder and for the end user s oper...

Page 22: ... Examples of use and e n q Chapter 5 Programming Introduces the subject of user programminx Provides a typical flying cutoff program Lists and explains all program commands Chapter 6 Installation and Start up Presents CLM installation procedure r Provides procedure for a typical CLM start up Chapter 7 Serial Interface Descnbes the multi format RS 232 422 485 port Explains the protocol for two way ...

Page 23: ...er program may also define a minimurn stroke The minimum stroke is commonly used to push small pieces out to the next station Refer to 1 3 2 1 2 1 Basic Sequence of Operation 1 Axis 1 The desired length of material has been pre selected by the Operator using the input keyboard of the control unit 2 The material moves over or under a stationary measunng wheei tuminp the wheel and incremental encode...

Page 24: ...ING WHEEL SPEED 1 FORWARD TRAVEL TIME MINIMUM STROKE I MOTOR SPEED TIME MINIMUM STROKE Fi me 1 3 Typical Flyirg Cutoff Application REV B 9 92 GENERAL DESCRlPTlON 1 7 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 25: ...ial cross sectional area The saw can be programmed to speed up unul it reaches the other side at which point the original velocity is maintained until the cut is finished 1 3 Basic LM Software Features The use of LM software aIIows accurate shearing or sawing of the moving material into pieces of specific length The User enters the desired piece length andthe batch size The control operates accord...

Page 26: ...unning different subroutines of the main program at the Same time The values entered in this parameter enable the task and specify the program block number for the beginning of the task Task 2 starts to operate when Automatie mode is selected Task 3 operates whenever Parameter mode is not selected Special considerati nsshould be taken into account before using this Parameter 1 3 1 4 Serial Interfa...

Page 27: ... home position The minimum stroke can be programmed so that the camage returns home immediately after the cut or it may calI for the carriage to follow the cut material to a specific point This following action is used to help push the cut piece onto a conveyor or stacker When a cut cycle is completed user programmable batch Counters are updated 1 4 Physical Description of the CLM The modular CLM ...

Page 28: ...RS 3 SZNE E AXZS C M 82 2 I I 3 PCS X4 1 TKS 721 IENCDOER INPUT A X S 1 53 8721 STANDARD CABLE ENCOCER iNPUT AXIS 2 23 8721 STANDAR3 CABLE LENGTH 2 5 METERS I 1 LENG7H Z S METERS I I X31 IKS 711 X11 iKS 721 DRIVE CONNECTOR f CiRICAL ACZESSORTES KIT AN0 CASLE SET ARE ORDERE0 SETARATELY AT TIME DF CL8 PURCXASE FRONT VIEW TOP VIEW Figure 1 4 Standard CLM Controls and Connectiom REV B 9 92 GENERAL DES...

Page 29: ... machine functions The standard CLM illustrated in Figure 1 4 includes 16 auxiliary inputs and 16 auxiliary outputs The expandsion option adds 64 auxiliary inputs and 32 auxiliary outputs incr sing the totai number of auxiliq I O to 72 inputs and 48 outputs A functional description of each I O signal connection is given in Chapter 3 The Standard CLM Control is iilustrated in Figure 1 4 The Expande...

Page 30: ...S STANCA SYSTEM INPUTS X3 84 E711 CABLE SET C STANDARD CABLE ORCER 382135 LENGTH 2 5 UETERSI SINGLE AXTS C 2 e1 2 ENCDDES INPUT AXIS 2 E3 8721 STANDARD CASLE LENGTX Z S METERS ENCCOER INPUT AXIS 1 83 8721 STANDARD CA815 LENG7H Z S METERS1 J 3 Cs X4 I IKS 781 1 X3 IKS 7 1 X 1 I IKS i21 X ELECTEICAL ACCESSORIES KIT AND CAäLE SE7 ARE CRDEREO swAaAiay AT OF cLn PuncHnst FRONT VIEU TOP VIEW Fi pre 1 5 ...

Page 31: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 32: ...rface allows communication with a program mable Iogic controlier an Indrarnat IDS or SOT a personal computer or other host device All information normally entered using the CLM keypad and displayed on the LCD can be communicated at rates up to 19200baud Any rate and transmission format can be selecred 1 4 1 7 Remote KeypadIDisplay Mounting The keypad can be remotely mounted on the user s control p...

Page 33: ... entennp or changing data The SOT also has 8 outputs which can be defined by the machine builder with ScrunManager software The SOT connects to the send cornmunications pon of the CLM and can be mounted up to 50 feet away using the RS 237 interface Use of the RS 485 interface allows for remote mounting up to one 1 kilometer away ScrunManager software is a development tool for the SOT This sofrware...

Page 34: ...rams for the CLM control It provides several benefits over prograrnming the CLM from its control panel It also includes enhanced features for creating and editing programs that are not available from the CLM control panel This software is designed to run on a DOS based Computer REV B 9 92 GENERAL DESCRIPTION 1 17 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 35: ...s the vaiues in the system Parameters and program blocks to simulate the cutoff operation It helps cut down on materiai waste by ailowing the carriage mechanicai system to cycle normaily while the CLM provides the simulated flow of material Test mode is selected in a specific Parameter 1 4 3 3 Autornatic Mode The Autornatic mode is used to continuousIy process material through a flying cutoff syst...

Page 36: ...cifications for the CLM Control and options NOTE Performance speczJicaRom can vaq depending on rhe mechanical limirarions of the equipment 1 5 1 Dimensions Height 15 35 in 390 mm Width 4 13 in 105 mm Depth 12 80 in 325 mm Weight 14 Ibs 6 kg 1 5 2 Operating Environment Cooling Convection Allowable Ambient 41 to 113deg F Temperature Range 5 to 45 deg C StoragelTranspori 22 to 185 deg F Temperature R...

Page 37: ...d outputs 2 analog outputs J 10 volts resolution 14 bits for commanding two servo arnplifiers Analog Ovemde Input 3 analog inputs I 10 volts 1 differential input resolution 12 bits 1 5 4 Power Requirements Control Voltage CLM Control only 24 Vdc 200 mA 20 supplied from TVM Incremental Encoder 24 Vdc 50 mA each Absolute Encoder 24 Vdc 400 mA each Bb Contacts 24 Vdc 150 mA Optional IDS Module 24 Vdc...

Page 38: ...rmally prorecred by a currenr Eimirer ro eliminare rhe need for addirional es CAUTION Ifrhe exrernal load solenoid relay erc connecred ro a CLM ourput draivs in ercess of 50 mA rhe ourput current will sran ro drop The higher rhe overload rhefasrer rhefade occurs usually wirhin seconds The currenr may drop enough ro turn rhe exrernal device 08 which could resulr in damage ro rhe mchine To prevent s...

Page 39: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 40: ... the capability of up to four lines of 16 aiphanumeric characters NOTE LM sofivare uses only rhe top iwo lines of thefour line display The keypad and display module also referred to as the Local Operator Interface is factory installed on the front of the CLM However the module can be removed from the CLM Using a special cable the module can be installed up to 30 meters away for example on the oper...

Page 41: ...lA74786 REXROTH CLM 01 3 M lNDRAMAT 20 BUTTON KEYPAO Figwe 2 1 KeypadiDisplay Module 2 2 CONTROLS AND INDlCATORS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 42: ... CR key in Parameter mode positions the flashing cursor at the first digit of the parameter number When changing the data on the Edit dispiay screen press CR key before pressing the Store key to cancel the change and leave the data as previously stored saved and remain at the same block number the cursor moves to the first position of the previous field Changing to another block number display scr...

Page 43: ...tioned on the first line at the third space from the left Pressinp the Caniage Return key or changing to another block number or another display screen without first pressing the Block Store key causes loss of the previously entered changes The screen data retums to that which was previously stored in memory Pressinp the Block Store key in Automatic or Test mode while the Position Lag LS Display S...

Page 44: ... The left or right arrow keys are used to scroll to the displays on each row Most rows automaticallp wrap from the last screen on the row back to the first screen From Row G press the down arrow key to retum to the Row A display screen From Row A press the up arrow key to display the Edit screen in Row G NOTE Some CLM display screens do not use all of rhe available lines or characrer spaces The sc...

Page 45: ...AUTOHATIC MOOS IS SELECTED I I F 2 I 1 T A X 1 PROGRAH TASK 2 PROGR ASK 3 PROGRAM I I 1E EDIT SCREEN I HOTE I F PARAMETER MODE IS S N C T E D T U W M E PARAMETER MODE SCREEN I S THE SCREEN DISPLAYED AND ALL OF TUE ABOVE SCREENS ARE NUT Figure 2 2 Map of CLM LM Display Screenr 2 6 CONTROLS AND INDICATORS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 46: ...version is CLM 01 3 M rhe M designates the flyin cutoff software On the second line LM01 3 XXX XNrefers to the software version currently installed LM desisnates the fiying cutoff sofrware and 01 3 is the related hardware version XXX XUis replaced with the actual version number of the software currently installed NOTE The CLM Hardware Sofivare Version informarion can also be rransmirredfiom rhe CL...

Page 47: ... has two Parts the Material Len th 1 and 2 Material Length 1 and 2 are displayed in 1000input uniis Length O v e r a l l 00100000 001000 7 I I L M a t e r i a l Length 2 M a t e r i a l Lenqth 1 The Material Lenzt11 1number cannot be cleared and displays the amount of material processed since the CLM System has been powered up The Material Length 2 number also displays the amount of material that ...

Page 48: ...the desired unit Refer to chapter 4 Parameter 26 When Test mode is enabied in parameter 19 the material speed c m be simulated while the mechanical parts of the cutoff system run through the cycle By pressin the plus or minus key when the Material Speed screen is dispiayed material speed will incrase or decrease Pressing the plus key 32 times uiili increment the material s upward to the value stor...

Page 49: ...t the specified block number The preset count is the number stored in the counter command If the block number entered does not have a count command then the second line of the display is blank When power to the CLM is turned off the actual count is maintained in RAM by a backup battery Pressing the CR key will place the cursor to the left of the block number With the cursor in that position the pl...

Page 50: ...xis position screen P indicates axis cunent position 1 0 0 0 0 1 0 0 0 indicates axis 1 direction of travel plus or minus and the cunent position in input units The An after the axis number indicates that the axis has been homed 012 current block number operating in the CLM program 2 000020 00 indicates axis 2 direction of travel I and the current position in input units IIU 2 4 5 2 Position Lag S...

Page 51: ...xcess lag caused by binding of the mechanicaI system will cause a fault 2 4 6 Operating Mode Screens The CLM LM has four operating modes Manual Automatic Test and Parameter The screen displayed depends on the CLM system mode input selected 2 4 6 1 Manual Mode Screen Row F1 Figure 2 2 The Manual mode screen displays the following information if the axis is enabled and if the axis is homed In manual...

Page 52: ... 1 indicates which task number screen is displayed 1 Task I 2 Task 2 3 Task 3 091 and BCE indicates the block number and prograrn cornrnand that are currently being executed in the User prograrn 100 01 1 indicates the prograrnmed information for the block number that are currently being executed in the User program 2 4 6 3 Parameter Mode Display Screens When Parameter mode is selected the data fie...

Page 53: ...rameter number up or down one number at a time When the desired parameter number is reached the data field is entered or changed by typing over the existing data Once the new data is in place press the block store key to store the new data in memory When the block store key is pressed the parameter number will increment up one NOTE Whenfirst entering or changing a paramerer s dara an asrerisk m q ...

Page 54: ...he right or left arrow key to position the cursor over the first digit of the block number then enter the number of the desired block over the existing block number The command and data field in the new program block appears NOTE When changing dara on the Mit displq screen press the CR key before pressing rhe Store key to cancel rhe change und leave the data as ir war Tke block nwnber renzains the...

Page 55: ...key to cancel the change and leave the data as previously stored The display remains at the same block number and the cursor moves to the left of the program block number Changing to another block number display screen etc without first pressing the Store key also cancels any changes made to data for the current block 2 5 CLM Lower Front Panel There are six items Iocated on the lower part of the f...

Page 56: ...erconnection and to the ana og command outputs which connect to the amplifier s command input TDM KDS etc e Connector X7 is located above connector X5 Currently connector X7 is oniy used for the W1 terminal The RF1 terminal is connected to the auis 1 servo amplifier controller enable RF input Figure 2 3 Figure 2 3 Lower Front CLM Panel REV B 9 92 CONTROLS AND 1NDlCATORS 2 17 LSA Control S L www ls...

Page 57: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 58: ... O board musl be installed on the CLM Connecror XI2 on rhe expansion board provides eighr system inpursfor axis 2 3 1 Signal Definitions The CLM inputs and outputs should always be powered by an extemai 24 Volt supply The state of an input or output in relation to voltage is 0 LOW Off 5vm An input or output is descnbed as active high when its associated action is initiated by a high 24 Vdc level I...

Page 59: ...5 INPUT i 6 INPUT 7 INPUT t 8 INPUT 9 I W U T t 10 INPUT s 1 1 INPUT t 12 I W U T 1 13 INPUT 1 14 INPUT I 15 INPUT 1 16 e VDC e VD 24 VOC 24 VDC Fi we 3 1 X3 Input Comector and Pin Designations P M A H E T E R HOJE S E L E i T AUTOHATIC KODE SCLECT EHERGENCY STOP HOKE L I H I T SVITCH IHXEDEATE STOP AXIS 81 A K P L I F I E R READY NOT USED LlS 3 JOG FORVARO A X I S i JOG REVDSZ A X I S 1 W O P CUT...

Page 60: ...ally wird to indicator lights on the user s control panel If 24 Vdc is applied to the Parameter Mode input while the CLM is in Automatic mode the error message Invalid Mode appears NOTE When Parameter mode is selected rhe Task 3 program srops operanng in Paramerer Mode When Parameter mode is nor seleczed the Task 3 program will begin ro operare Refer ro chaprer 4 paramerer 84 for more infonnarion ...

Page 61: ...omed the following error h k 1Not Homed will appear In Automatic mode the following system inputs will be accepted Immediate Stop Clear Crop Cut Cut Inhibit If 24 Vdc is applied to the Parameter Mode input while the CLM is in Autornatic mode the error message Invalid Mode appears The CLM has system outputs that can be used to verify or acknowledge the current operating mode selection These outputs...

Page 62: ...lable and the inertia of the load connected to the motor The CLM system and auxiliary outputs will turn off If the Emergency Stop input is low the CLM Bb contacts at connector X5 ins 3 and 4 open preventing the drive s and motor s from being turned On When the Emergency Stop input is high and if no other errors exist the CLM Bb contacts close to allow the dnve s and motor s to operate CAUTION The ...

Page 63: ... damage to axis 1 WARNING in addition ro rhe rravel Iimirs ser in sofnuare hard vare ovenravel limir swirches musr be hard wired inro rhe Axis I Drive Ready Input as an azra measure ro ensure thar no damage occurs ro rhefiying curoff as a resulr of axis ovenravel Refer ro rhe interconnect dravings in Appendices A und B The CLM LM has three ways of horning the flying cutoff axis 1 homing by jogging...

Page 64: ...venting the amplifier Bb contact from closing Certain conditions must be satisfied to allow the servos to operate When power is applied the CLM expects to receive The Axis 1 Drive Ready input through the Bb contacts indicating the Axis 1 servo amplifier and power supply have properly powered up and the amplifier RF regulator release i nputis ready for the Axis 1 Dnve Enable Output connector X7 pin...

Page 65: ...sage by one of two ways Press the Clear key CL on the CLM control panel c Press the Clear pushbutton which is supplied by the machine builder and mounted on the user s control panel This Clear pushbutton must be wired to the Clear Extemai input NOTE A program lost or parameter loss error can oniy be cleared using rhe C2 kq on rhe CLM keypad W G Task 3 will stan as soon es the error i s cleared 3 2...

Page 66: ... Axis 1 pararneter 03 switch on User panel held closed 0 Vdc In Manual mode stops axis 1 reverse motion switch on user panel is open The Axis 1 Jog Reverse input is typically wird to a normally open pushbutton switch on the User control panel When 24 Vdc is applied to the Axis 1 Jog Reverse axis 1 moves in the reverse direction The Velocity Axis 1 Parameter 03 specifies the jog velocity as a perce...

Page 67: ...X3 pin 12 Function Input Prevents execution of the cut process in Autornatic mode only 24 Vdc Cut Inhibit input is active 0 Vdc Has no effect The Cut Inhibit input is typically wird to a normally open pushbutton switch on the User conrol panel When the Cut Inhibit input is pressed in Automatic mode and the flying cutoff is at the home position the flying cutoff will not synchronize or process the ...

Page 68: ...ying cutoff will synchronize and process the part Refer to the LMR command chapter 5 Programming for more information NOTE The signaljkorn the sensor rnlcrr be present at rhe Registration Mark inputfor a i least 2 millisecondr 3 2 13 Auxiliary Inputs Standard CLM Connector X3 pins 17 through 32 Function Inputs user defined in the Parameters or program 24 Vdc Auxiliary input is On 0 Vdc Auxiliary i...

Page 69: ...T OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUl OLmPUi OUT uT OUTPUT OUTPUT OUTPUT OUTPUT VOC VDC VDC VDC t16 C15 214 613 12 111 618 1 9 8 1 7 t 6 5 4 OUTPUT S I G N A L S USER OUTPUT 3 USEn OUTPUT t 2 USER OUTPUT 1 AXIS 2 SYSTEU 5AULT AXIS t 2 BRAKZ R l E A S E AXIS 1 2 DRIVE ENABLE i R i AXIS U 2 AUTOUATIC UODE AXIS n 2 HANUAL HODE NOT USEC NUT usm NOT USEü CUT I N H I B I T OUTPUT TEST HODE AXIS t ...

Page 70: ...tion Output Indicates Axis 1 Automatic mode is selected 24 Vdc Axis 1 Automatic mode is selected 0 Vdc Another mode has been selected or an enor has occuned The Axis 1 Automatic mode output is typically wired to a light on the User control panel or to a PLC 3 3 3 Parameter Mode Connector X4 pin 3 Function Output Indicates Parameter mode is selected 24 Vdc Parameter mode is selected 0 Vdc Another m...

Page 71: ...ifier If an enor occurs the Axis 1 Drive Ready output turns off immediately 3 3 5 Axis I Brake Release Connector X4 pin 5 Function Output Controls the Axis 1 servomotor s brake 24 Vdc Axis 1 servomotor s brake is disengaged 0 Vdc Axis I servomotor s brake is engaged because either the Axis ill Drive Ready input is low or a error has occurred When power is applied to the CLM or when switching out o...

Page 72: ...t Mode Connector X4 pin 7 Function Output Indicates Test mode is enabled i 2 4 Vdc Autornatic mode is selected and Test mode is enabled in Parameter 19 0 Vdc Anotlier nlode has been selected or an error has occurred Test mode is used to operate the flying cutoff system without having to run material If Test Mode is enabled in Parameter 19 and the proper Parameters and CLM program are stored homing...

Page 73: ...is synchronized with the material the flying cutoff will finish processing the part and return to the home position and will not synchronize to the next part The flying cutoff will remain at the home position and the Cut Inhibit outpur is tumed on The Cut Inhibit output remains in effect until the Crop Cut input is applied or until the CLM is switched from Automatic to Manual mode The Cut Inhibit ...

Page 74: ...rns on applying RF to the amplifier If an error occurs the Axis 2 Drive Ready output turns off immediately 3 3 12 Axis 2 Brake Release Connector X4 pin 15 Function Output Controls the Axis 2 se omotor s brake 24 Vdc Axis 2 servomotor s brake is disengaged 0 Vdc Axis 2 se omotor s brake is engaged because either the Axis 2 Drive Ready input is low or a error has occurred When power is applied to th...

Page 75: ...e used to perform certain functions as defined in tlie CLM parameters or the user written progam 3 4 CLM With Expansion 110 Board Optional The CLM with expansion I O board has three additional connectors Connector X11 aux inputs 17 through 48 Connector X12 aux inpuis 49 through 72 and System inputs needed for axis 2 Connector X13 aux outputs 17 through 48 The following sections describe these conn...

Page 76: ...PUT 41 INPUT 42 INPUT S 43 INPUT ä 44 INPUT 1 45 INPUT X 4E INPUT P 47 INPUT 43 0 VOC e vsc 24 VOC 24 VOC USEii USER usEn USER USER USER USER USEii USER USER USER USER USER USER USER USEii ucza CSES U C INPUT INPUT INPUT INPUT IN UT INPUT INPUT INPUT INPUT INPUT INPgT INPUT INPVT INPUT INPUT INPUT INPL T INPUT 4 PUi Figure 3 3 X11 Input Co ector and Pin Designations REV B 9 92 110 CONNECTIONS 3 19...

Page 77: ...tion Inputs user defined in the Parameters or program 24 Vdc Auxiliary input is On 0 Vdc Auxiliary input is off Connecror X11 has 32 auxiliary inputs which function as defined in the CLM Parameters or the user program 3 20 I O CONNECTIONS REV B 9192 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 78: ...E STO A X I S 1 2 DRIVE READY A X I S P 2 JCG FJRYARD A X I S t 2 JGG 3EV3SE NCT U S E J N 3 T USED 2 V3C e voc 2L VDC t2 C VDC C s 5 2 USE P S 3 USZ 3 USEil U S E n USEiI CSER USER USER UFER USES C S E 8 VEER ilSE 9 U E E 2 SE U E E USER IN UT I N P U T INPL T I N F U T I S U T I N P U T I N P U T I N P U T I N P U T IN UT iN UT I N P U T I N P U T IN L T I N P U T I N P U T I N P U T I N P U T I...

Page 79: ...t Connector X12 pin 26 Function Not available at this time 3 4 2 4 Axis 2 Cycle Stop Connector X12 pin 27 Function Not available at this time 3 4 2 5 Axis 2 Drive Ready Connector XlZ pin 28 Function Informs tlie CLM that Axk 2 Amplifier is ready for operation 24 Vdc Axis 2 amplifier has power applied and the Bb contacts have closed telling tlie CLM tliat tlie amplifier is operating properly 0 Vdc ...

Page 80: ...o release the motor brake if the motor has a brake Consult rhe amplifier manuai TDM KDS etc used in this application for more information 3 4 2 6 Axis 2 Jog Forward Connector X12 pin 29 Function Input Jogs the axis X2 forward 24 Vdc In Manual mode axis will move in the forward direction at the velocity set in ihe Velocity Axis 2 Parameter 42 switch on user panel held closed 0 Vdc In Manual mode st...

Page 81: ... X2 Jop Reverse input is typically wird to a normally open pushbutton switch on the user control panel When a 24 Vdc is applied to the Axis 2 Jog Reverse axis 2 moves in the reverse direction The Velocity Axis 2 Parameter 42 specifies the jop velocity for axis 2 as a percentage of maximum velocity The jog veIocity can never exceed the maximum velocity The Axis 2 Jog Reverse input is disabled when ...

Page 82: ...2 USER iNPVT 37 CSE 2 IS UT C IS USE3 INPUT 35 USER INPUT S 34 USE S INPCT i 33 USER INPUT 1 22 USER INPUT B 31 USER INPUT ü 38 USE INPUT 2 9 USER IN UT ü 2 9 USER INPUT 27 USER iN UT 25 USW iNPUT 25 USER ISPUT t 2 4 USER INPCT t 23 USER INPUT ü 22 USER iN UT 2 1 USER INPUT F 2 8 C S 3 INPUT F L3 USER IN IT 13 USER i N X i I 17 Figure 3 5 X13 Output Comector and Pin Designations REV B 9 92 I 1 0 C...

Page 83: ...epeat Last Part Input Refer to chapter 4 Parameter 22 Crop Cut Input Auxiiiary Input Refer to chapter 4 Parameter 23 0 Reversing Hold Input Refer to chapter 4 Parameter 24 0 Tail Out Input Refer to chapter 4 Parameter 25 8 Start At Program Block 000Input Refer to chapter 4 Parameter 26 8 Home Command Input Axis 2 Refer to chapter 4 Parameter 50 0 Feed Intempt Axis 2 Refer to chapter 4 Parameter 54...

Page 84: ...ter 4 Parameter 53 3 7 Flags Software Outputs The CLM allows for the programming of flags which are used by the machine builder to assipn outputs that are not physically accessible The number of flags available depends on the type of CLM srandard or expanded Table 3 1 shows the number of flags available and how they are handled in the CLM software when certain conditions occur Flass can be used as...

Page 85: ...hey can only be cleared if they are turned ONIOFF in the User program if the banery is disconnected or fails Output Flags 89 99 are set in firmware and the state of these outputs can only be requested within the user program 89 1 indicates Manual mcde 90 1 indicates Automatie mode 91 currently not used 92 currently not used 93 currently not used 94 0 indicates a system fault 95 currently not used ...

Page 86: ...ction is programmed or attempted that would exceed the conditions established by the parameters the control will halt and a diagnostic error will be displayed This chapter contains a complete list of all parameters and their required formats and the procedure for enterin system parameters into the CLM 01 3 M Control Maintain an accurate list of parameter entries for the system Appendix D contains ...

Page 87: ...er or change a Parameter s data by writing over any previous data stored Once the new data have been entered press the Store key If the Store key is not pressed the data will change back to the previously stored data After the Store key is pressed the parameter number displayed wiil increase to the next parameter An asterisk appears if the parameter information is incorrect There are two ways to v...

Page 88: ...and outpur numbers thar have been assigned by rhe machine builderfor a spec c puFose must not be changed Personal injury or damage ro rhe machine dnve rrain could resultfrom such changes 4 2 Input Units The User specifies most parameter data in terms of input units U A unit is defined by the user and can be feet inches millirneter degrees radians etc Once the user has chosen the unit of measuremen...

Page 89: ... 1 Crop Cut Reversing Hold Restende Special Funct 2 Feed Constant MW Enc Lines evMW General NO Feed Constant Encoder Data Velocity Drive Sensit Accel Rate Position Gain Direction Position Tol Homing Setup Homing Offset Homing Setup I O Min Travel Max Travel Pos Presignal Monitoring Special Func Rotary Table Knee Point Synchr Diff NOTE The following Parameters are Not Used Free P27 through P37 P59 ...

Page 90: ...s t a n t A l PO0 0001 0000 Feed C o n s t a n t i n i n p u t u n i t s p e r encoder r e v o l u t i o n The Feed Constant is the ratio of material movement per encoder revolution The number entered equals the distance the axis will travel per one revolution of the encoder The value in this parameter is entered in input units Input units can be millimeters centimeters rneters inches degrses etc ...

Page 91: ...0 01000 min 100 00000 max Some of the common caiculations of the Feed Constant are ball screw lead unitslrev Ball Screw gear ratio pinion pitch diameter X pi Rack and Pinion gear ratio roll diameter pi Roll Feed Systems gear ratio 4 6 PARAMETERS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 92: ...er of line counts from the incremental encoder per revolution which is used in several different computations related to positioning The last four digits are not used when an incremental encoder is enabled In that case enter four Zeros The information for this entry is provided on the motor data plate andlor the incremental encoder itself The incremental encoder entry has the following lirnits 010...

Page 93: ...l accept three types of absolute encoders These three types are 12 bit sinple turn 21 bit multi turn and 24 bit multi turn The next four digits specify the resolution of the absolute encoder The resolution is the number of pulses it count per revolution of the encoder The last four digits specify the number of revolutions of the encoder for the entire set of data The number of revolutions is the m...

Page 94: ...POO and Drive Input Sensitvity P03 The CLM will output a cornmand voltage in the positive or negative direction and at a certain speed depending on the desired direction and command voltage The maximum command voltage and the maxirnum RF M of the rnotor are defined in the Drive Input Sensitivity parameter P03 The velocity parameter does not have to be set to maximum Ir a slower W M is desired calc...

Page 95: ... I 1 110 Jog V e l o c i t y 10 150 RPM 78 54 Max V e l o c i t y 1500 RPM The velocity axis 1 parameter entry is entered and displayed to Wo or three decimal places depending on the first digii in parameter 82 The Iimits are as follows Parameter 82 first djgft 2 000000 10 min 005000 00 max Parameter 82 first digit 3 00000 100 min 05000 000 max 4 70 PARAMETERS REV B 9 92 LSA Control S L www lsa co...

Page 96: ...r maximum RPM is 0001 minimum 9999 maximum The last three digits specify the command voltage for maximum RPM The entry range for command voltage is 05 0 minimum 10 0 maximum The information for this parameter can be found on the amplifier s personaiity rnodule for the drive system motor arnplifier etc Refer to the manual for the amplifier being used TDM KDS etc The CLM uses the differential comman...

Page 97: ...esired speed This Parameter also defines rate at which the drive can decelerate from a desired speed to a Zero holding state This parameter provides protection for the machinery by lirniting the amount of torque produced during sped changes The drive System must be capable of accelerating at the rate specified here or an error message occurs during the speed chanse The parameter value is specified...

Page 98: ...on Gain is expressed in terms of commanded velocity per 001 units of position error The position control commands a given velocity input units second per each thousandth input unit of position error detected by the control There is no established setting for this pararneter because of the many variables that influence the proper gain such as load interia friction motor dynamics and velocity Howeve...

Page 99: ...p o l a r i t y remains unchanged 1 Analog o u t p u t p o l a r i t y i s reversed The direction Parameter allows chan g the axis 1 direction of rotation eliminating the need to make wiring changes for direction and plarity WAR ING Drive Runaway condirions can occur rhe phase relarionship berween rnoror direcrion und ihe analog oufpur polariry is incorrecr This incorrecrphase relanonship may resu...

Page 100: ...p u t u n i t s t o two o r t h r e e decimal p l a c e s u x i l i a r yOutput t o be t u r n e d on when axis 1 is synchronized w i t h t h e m a t e r i a l o r a x i s is i n p o s i t i o n The position tolerance parameter defines the position window within which the CLM will consider axis 1 synclironized with the material or in position Adjusting the position tolerance tells the CLM when to ...

Page 101: ... parameter entry is to two or three decimal places dependin on thc first digit in parameter 82 4 4 1 10 Parameter 08 Homing Setup Axis 1 Homing Setup IP08 0 00 C Search velocity in percentage of maximum velocity Home Command Input Only 0 Homing by jogging reverse 1 Homing by the homing command input 2 Homing by jogging forward or reverse The Homing Setup parameter defmes the type of hominp routine...

Page 102: ...jog velocity to the offset distance The axis then stops and the Home Established and the AtHome outputs Homing Setup P10 turn On Homing by the home command input When the first digit is a one the homing routine is initiated by pressin a button wired ro an auxiliary input This auxiliaq input is assigned by the rnachine builder in the Homing Setup Axis 1 parameter P10 When it is applied axis 1 will ...

Page 103: ... a stop where it will remain until the next command 2 At that point the Home Established and At Home outputs Homing Setup Al P10 turn on indicating that axis l homing is complete NOTES ABer axis 1has been homed and ifrhe homing offser paramerer P09 is programmed axis 1 will rravel in the reverse direcnon ar maximum velociry ro rhe ojfler disrance The mis rhen stops and rhe HomeEsrablished and rhe ...

Page 104: ... home position such as the center line of the slide is used as the reference position This Parameter defines the distance from the home switch that you want to use as the reference position When the home switch js reached axis 1 rravels in the reverse direction to this homing offset distance The homing offset distance accepts two or three decimal places depending on the first digit in parameter 82...

Page 105: ...g from Manual to Autornatic mode The last two digits specify an auxiliaq output that will turn on when home is established The Home Established output wiU remain on until an error occurs or the CLM power is turned off If 00 is entered the Home Established output is not used 4 4 1 13 Parameter 11 Minimum Travel Limit Axis 1 Min T r a v e l P11 000000 00 Minimum t r a v e l l i m i t i n i n p u t u...

Page 106: ...ed The travel limit value is measured from the home switch and is not added to or subtracted from the offset distance The maximum travel limit accepts two or three decimal places depending on the first digit in Parameter 82 4 4 1 I 5 Parameter 1 3 Position Presignal Axis 1 I L Time in 0 1 seconds 0 1 4 9 in 0 l increments Auxiliary output to be turned on 00 not activated The Position Presignai fea...

Page 107: ...first digit in parameter 82 If the first digit in parameter 82 is a two then one decimal place js shown If the first digit in parameter 82 is a three then two decimal places are shown Example P o s P r e s i g n a l A l P13 1 7 0 1 0025 0 Auxiliary output 17 turns on for 0 1 seconds after the measuring wheel distance has reached 25 input units 4 4 1 16 Parameter 14 Monitoring Axis 1 M o n i t o r ...

Page 108: ...ntermpted and another prozram is processed The first three digits are the starting block number for the Immediate Stop program which can be used to quickly remove toolin from the material This proxram must be tenninated with a EOS command refer to chapter 5 As long as the Immediate Stop program is being processed the carriage will remain synchronized with the material When the Immediate Stop progr...

Page 109: ...the CLM dispIay The maximum stroke limit parameter entry accepts two or three decimai places depending on the first digit in parameter 82 4 4 1 I 8 Parameter 76 Cut Width Axis 1 Cut Width 00 00 Cut width i n i n p u t u n i t s If the material is sawed the actual part iength is shortened by the width of the saw cut Loss of material length may also occur when the material is sheared In order to obt...

Page 110: ...fy the kneepoini disrance During the beginning of synchronization the following error will be l q e r than the kneepoint distance and the Position gain P05 will be in effect When the foliowing error becomes less than h e e point distance the second position gain takes effect for the remaining portion of the synchronized move If four Zeros are entered for the kneepoint distance this pararneter is t...

Page 111: ... used because rhe second axis uses the analog ourput A2 Ifrhe MareriaI Speed pararnerer P18 and rhe second axis are enabled an Invalid Inpur Material Speed error will occur 4 4 1 21 Parameter 19 Test Mode Axis 1 Testmode I L 0 Autornatic mode 1 Test mode on This parameter aliows the Autornatic mode to be simulaied by selecting the Test mode function The Test mode is selected when a 1 is entered Te...

Page 112: ... Program The Manual Cut Vector program is used to cycle the shear or saw in Manual mode and should be separate from the Automatic program This parameter specifies a starting block number for the Manual Cut Vector program which will process only in Manual mode The program starts running when 4 24 volts is applied to ihe Crop Cut input the program must end with an RTS command 4 4 1 23 Parameter 21 L...

Page 113: ...Automatic mode is selected When switching from Manual to Automatic mode the distance traveled under the measuring wheel is subtracted from the LML command The position lag screen displays 80 inches of part length left to travel before the carriage will synchronize and process the part The last two digits are for the length conection feature If length conection is enabled the current part length in...

Page 114: ...heel Length Remaining To Be Traveled 250 inches If the new part length is less than the cunent part length being processed then current part length will be processed The new part length is processed after the current part length is processed If the length correction is disabled the part length enteied will be processed the next time the LML is read in the CLM NOTE When rhe lengch correcn on and rh...

Page 115: ...used as the part counter and the crop cut input is activated either by system input or parameter the part counter will not advance The second pair of digits specifies an auxiliary input io be used to repeat the last part processed When the repeat last part input is applied the last part length read by the CLM will be processed The third pair of digits specify an auxiliary output to be used as the ...

Page 116: ...formation about the crop cut system input The first two digits specify the auxiliary input to be used to perform the crop cut function When this crop cut input is tumed on the crop cut distance stored in this parameter will be measured by the measuring wheel When that distance entered in the last six digits is reached the carriage wili synchronize and cut the material The crop cut distance accepts...

Page 117: ...zation command When the EOS command is read by the CLM the status of the reversing hold input is checked If the reversing hold input is On the carriage will retum to home immediately If the reversin hold input is off the carriage will deceierate to a stop and wait for a high to low transition at the reversing hold input When the reversing hold input is applied the caniage retums to the home positi...

Page 118: ... materiai still in the machine and select how it will be processed The CLM will turn on auxiliary outputs specified in this Parameter to let the Operator know how much material is left The taii out input is supported with the LMD and LML cornmand only Setting Up The Tail Out Parameter 1 The distance is measured between the tail out input and the home position of the caniage This distance is entere...

Page 119: ...on 2 Axis 1 Spec Func IP26 0 0 1 0 0 0 0 0 I Material Speed M u l t i p l i c a t i o n Factor Type of Length O v e r a l l Display 0 P r o d u c t i o n Length 1 Material Length This pararneter specifies a multiplication factor for the material speed display screen and the auxiliary input to be used for starting the CLM User program over from block 000 The first digit detemines how the Length Ove...

Page 120: ...03 000 would be entered as shown below i n o u t u n i t s i n c h e s 1 f t 60 sec X 5 000 ft min sec 1 2 inches 1 min If a multiplication factor of 01 000 is entered the material speed display screen is shown in input unitslsec The input units are specified by the machine builder when parameters are entered The last two digits specify an auxiliq input to be used to start the CLM program block 00...

Page 121: ...eel F Constant gear ratio if any This must be specified in the same input units that were selected for the feed constant parameter 00 for Axis 1 The measunng wheel feed constant entry is to four or five decimal places depending on the first digit in parameter 83 If the first digit in parameter 82 is a two then four decimal places are shown If the first digit in Parameter 82 is a three then five de...

Page 122: ... 64 msec 7 average every 128 msec 8 average every 256 msec 9 average every 512 msec The first digit is for measuring wheel averaging function which is used to smooth the measunng wheel encoder pulses If the material is moving at an uneven rate this function will make the camiage move evenly dunng synchronized movement The last four digits are for the measunng wheel encoder lines per revolution The...

Page 123: ...nization Difference must be programmed If Axis 2 is used as the synchronous axis the feed constants for Axis 1 and Axis 2 have to be identical Otherwise the message Invalid Input appears Consult an Indramat Application Engineer for additional information If a 2 is entered axis 2 is a tooling axis The function of the tooling axis depends on CLM program written by the rnachine builder The toolinz ax...

Page 124: ...four decimal places are shown If the first digit in parameter 82 is a three then five decimai places are shown First digit 2 0000 1000 min 1000 0000 max First digit 3 000 01000 min 100 00000 max Some of the common formuias for calculating the feed constant parameter are ball screw lead unitslrev Ball Screw gear ratio pinion pitch diameter pi Rack and Pinion gear ratio roll diarneter pi Roll Feed g...

Page 125: ...nentai encoder peI encoder revolution This data is used in severai computations that affect positionin The last four digits are not used when incrementai encoders are enabled The inforrnation for this entry is provided on the motor data plate or the incrementai encoder rnounted on the rear of the servo motor CAUTION IfAxis 2 is used a s rhe synchronous axis rhe encoder valuefor Axis I and A i s 2 ...

Page 126: ...ution is the numbei of pulses mit count per revolution of the encoder The last four digits specify the number of revolutions of the encoder for the entire Set of data The number of revolutions is the maximum the absolute encoder will turn before it either physically stops or causes an error by exceeding its range The resolution and the number of revolutions must be an even power of 2 The maximum n...

Page 127: ...RPM of the motor are defined in the Drive Input Sensitivity parameter P43 The velocity parameter does not have to be set to maximum If a slower RPM is desired calculate the parameter for that RPM The last two digits specify the jog velocity for axis 2 The jog velocity is a percentage of maximum velocity A formula for calculating maximum velocity Max Velocity Max RPM P43 X Feed Constant p40 Input U...

Page 128: ...e entry range for command voltage is minimum 05 0 maximum 10 0 The information for this parameter can be found on the amplifier s personality module for the dnve system motor amplifier etc Refer to the manual for the amplifier being used TDM KDS etc The CLM uses the differential command input of EllE2 also found in the manual for the specific drive system Example 1500 maximum RPM When the CLM is c...

Page 129: ...changes The drive system must be capable of acceleration at the rate specified here or an error message will occur duMg a speed change The parameter value is specified in input units second2 Example To program the machine in the force of l G assurning the input units are entered in inches Convert to inches input units inches used in this example The acceleration rate Parameter entry accepts two or...

Page 130: ...oscillation There is no established setting for this parameter because of the many variables that infiuence the proper gain such as load intena friction motor dynamics and velocity However it is recommended that the User begin with a small number and increase the numenc entry until optimum performance is achieved A position loop gain setting that is too low results in sluggish operation Too high a...

Page 131: ...2iscondition could resulr in machine damage and orphysical injury Ir i s recommended ro disconnecr the loadfrom the motor when powering up the System Once rhe operanon and direcnon are venied the load can be reconnecred When a CLM system is powered up a Dnve Runaway A2 error may occur The Drive Runaway A2 error may mean the analog output polarity or the motor encoder are going in opposite directio...

Page 132: ...is output can be used to turn on a light buzzer etc NOTE Ihe amiliary output number is selecred by rhe machine builder Tne selecred ourpur can only be used for rhe Rris 2 Position Tolerance paramerer und m q not be used in any otherparamerers Also rhe selecred outpu should not beforced high or low in rhe CLM program The next six digits specie the desired position tolerance window This window is so...

Page 133: ...2 For absolute positioning of axis 2 with an incremental encoder a homing routine is necessary to establish a reference point Axis 2 can be homed in Manual or Automatic mode When homing axis 2 an auxiliary input must be assigned to the axis 2 home switch This auxiliary input is defined in the Homing Setup 110 parameter 50 When homing axis 2 in Manual mode an auxiliary input must be assigned as the...

Page 134: ... decelerates to a stop then returns towards the marker pulse at velocity V4 500 pulsesisec The CLM records the next occurrence of the marker pulse as the reference position a and ramps to a stop where it remains until the next command 6 The Home Established output Homing Setup A2 P10 turns on indicating that axis 2 homing is complete NOTES Ajier axis 2 has been homed und ifrhe homing offser parame...

Page 135: ...fset The first digit detemines the direction of the offset after the home switch is reached The next seven digits define the distance from the home switch to be use as the reference position When the homing routine is complete the offset distance is inserted as the axis 2 position NOTE n e offserdistance is inserted a s substitutedfor rhe axis 2 position Axis 2 does nor physically move to the offs...

Page 136: ...to home axis 2 in manual mode This auxiliary input is defined by the machine builder When this auxiliary input detects a low to high transition in manual mode axis 2will perform the homing sequence The homing sequence is explained in parameter 48 The second two digits specify an auxiliq input to be used as the axis 2 home switch This input is assigned by the machine builder When the home switch au...

Page 137: ...e decimal piaces depending on the first dizit in parameter 82 4 4 2 14 Parameter 52 Maximum Travel Limit Axis 2 Max Travel Maximum travel l i m i t i n i n p u t u n i t s This parameter specifies the travel Iimit vaiue in the positive direction in reference to the home switch The limit is effective only after the axis 2 has been homed In the Manual mode the conesponding jog key is disabled when t...

Page 138: ...liary output will remain On This output will remain on until the time is up If 00 is entered the auxiliary output w i l l remain on until the next positioning command Also the auxiiiary output can be turned off with an AEA command Refer to chapter 5 for more information about the AEA command The last five djgits speciS tlie axis 2presisnal distance in input units The auxiliary output turns on prio...

Page 139: ...eter can specify an auxiliary input for ieed monitonng and an auxiliary input for intempting a feed Excessive Position Lag and Drive Runaway Monitoring The first and second digits must aiways be set to Zero 0 When the first digit is a zero the CLM continuously rnonitors the motor for Excessive Position Lag conditions When the second digit is a zero the CLM continuously monitors the rnotor for Driv...

Page 140: ... auxiliary input for monitoring the axis 2 feed The auxiliary input is defined by the machine builder If 00 is stored in these digits then the feed is not monitored If an auxiliaq input number is stored in these digits and if no signal is present at the input no feed will be executed The CLM will continue to process a l l blocks not containing any feed commands As soon as the program processing co...

Page 141: ...s 2 to change its acceleration and deceleration during a f e d This function is effective in either Automatic or Manual mode The only limitation for the second acceleration Parameter is in the CLM User program When using the second acceleration rate parameter the ACC command is not effective The machine builder must decide which to use The first two digits set up the axis 2 velocity change point T...

Page 142: ...celeration rate specified in parameter 44 Accel Rate A2 The second acceleration rate entry accepts two or three decimal places depending on the first digit in parameter 82 The acceleration and deceleration of a feed can be set up in one of two ways as i1lustra ed in Fig 4 3 First axis 2 Second Acceleration Rate Parameter 57 is higher than the Axis 2 Acceleration parameter 44 Next axis 2 Second Acc...

Page 143: ...s l f rhefirsr digir of parameter 40 Feed Constant Axis 2 is a one rhen axis 2 will be qnchronized with axis I The purpose for Axis 2 being synchronized wirh axis I is ifthe carriage orJying curoff device is roo large and has roo much inerriafor one axis ro conrrol Also h e ability to have w o axis synchronized mighr reduce the needfor some mechanical inrerlocking The first digit specifies how to ...

Page 144: ...e CLM and a host device If 0000 is entered the send interface is not enabled The CLM can communicate at these rates Parameter Baud EnW Rate The fifth digit in this parameter specifies the interface mode the CLM will be using with the host device The interface modes are 0 Standard RS 2321422 full duplex 1 IDS decade switch option 2 Standard RS 2321422 full duplex 3 Serial port for SOT Station Opera...

Page 145: ...th rhe host device The CLM uses the following word lengths 7 7 bit word Iength 8 8 bit word length The eighth digit specifies the nurnber of stop bits the CLM will be using with the host device The CLM uses the following stop bits 1 1 stop bit 2 2 stop bits 4 4 3 2 Parameter 81 Serial Interface Functions Serial Interface P81 0 0 0 0 0 0 Transmission Acknowledge Disabled 1 Transmission Acknowledge ...

Page 146: ...tation number in RS 485 mode only If parameter 80 has a four in the interface mode digit then a station number must be entered The station number can be any number between 01 and 15 The fourth digit specifies the checksum hardware handshaking used by the CLM with the host device The checksum determines if the information transmitted is correct The hardware handshaking determines when it is clear t...

Page 147: ...ror code via outputs 41 48 Decimal Point Location 2 two decimal places 3 three decimal places The first digit specifies how many digits are to the nght of the decimai point for positioning commands and certain Parameters The machine builder will make the selection depending on the resolution required The following table shows the number of decimal places resolution resulting from entering a 2 or 3...

Page 148: ...digit is used to prevent changes from being made to the user program via the key pad NOTE The Userprogram can still by changed by rhe serial inteface Theprogram locbur feanrre prevents accidental or unaurhorized changes 4 4 3 4 Parameter 83 Memory Display Memory Display IPB3 0 FFOOOO Note This Parameter is for Indrarnat Service use oniy The standard input value is 0 F F 0 0 00 REV B 9 92 PARAMETER...

Page 149: ...gram block number specijies rhe block numberfor rhis program When swirching our of Paramerer mode the Task 3 program will sran immediately The Task 3 user program must be insralled before Task 3 is enabled Positioning commands mwr nol be used in Task 3 The Task 3program connnues ro operate in Manual mode and during E Srop A subrourine may not be called up by more than one Task ar a time or a Syste...

Page 150: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 151: ...or gray code input When the digit is a zero the Velocity Ovemde is disabled When the digit is a one an analog command voltage input is used to ovemde the axis 2 velocity The velocity ovemde for axis 2 is accomplished by applying a zero to ten volt command input to the AE2 connector X5 pin 14 with reference to the 0 V connector X5 pin 15 Figure 4 4 shows how to connect the velocity ovemde for axis ...

Page 152: ...nded When the digit is a MO gray code inputs are use to wemdethe axis 2 velocity The auxiliq inputs 13 through 16 are used as the gray c ode inputs The following table describes the auxiliar input signiiicance and the resulting percentage of maximum velocity for axis 2 The maximum velocity for axis 2 is defiried in the Velocity Axis 2 Parameter 42 Table 4 1 Gray Code Inputs Feed Rate Overricle REV...

Page 153: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 154: ...the units of your choice anci are referred to as Input Units IU Input Units are the user s desired units of measure iriches rnm radians degrees etc The type of positioning for axis 1 is always absolute In absolute positioning all axis movements are referenced from the axis home position So if the axis is at 2 inches from home and an absolute position command to move i 3 inches is executed the resu...

Page 155: ... prograrn The User program should only monitor the inputs and outputs assigned to system parameters WARNING Auxiliaiy input and ourput numbers rhar have been assigned by rhe machine builder ro a specific purpose musr not be changed Personal injup ur damage ro the machine could resulrfrom such changes The CLM system inputs and outputs are predefined in the CLM internal indramat propram and cannot b...

Page 156: ...tive Low when its function is initiated by a Low signal zero volts An Active Low signal must be held in the high state to allow normal system operation Table 5 1 Output Definitions Outputs and Flags 1 to 72 are cleared set to Zero volts when the CLM is first powered up or if there is a loss of power or if there is a system fault hardware or program Standard CLM Expanded CLM Output Flags 73 to 80 a...

Page 157: ...efined by the User in parameter 84 The CLM prograrn block numbers will follow sequentially unless a jump or branch instruction is encountered TheCLM is capable of o p e r a g w o motion program and a background PLC program simultaneously This allows a single CLM to operate two independent processes at the Same time or to utilize multi tasking in a single process Refer to Task 2 3 parameter 84 for ...

Page 158: ...out of Paramerer mode 5 7 General Format There is a general display format seen on the CLM control panel display when programs are being entered or edited DATA PEEl E shows the display is in the program edit mode 000 block number displayed command or data can be viewed or edited You can select any block number 000 999 to display To scroll through the block numbers first press the CR key twice to l...

Page 159: ... data must be reprogrammed A program block has the correct syntax when it contains no asterisk in the display The various commands can be classified into categories by function as listed in Table 5 2 Use this table to select the specific command desired from this generai functional listing Then refer to that command description in the following section for further details on how it works and requi...

Page 160: ... PSI Incremental Feed with Position Acknowledgement PSM Incremental Feed Via The IDS Board Decade Switches REF Detect Registration Mark REP Maximum Search Distance Position Support Commands ACC Acceleration Change A2 Only CLA Clear Absolute Position Reference A2 Only FAK Correction Factor MW F Constant Al Only MLT Material Length Test Al Only PST Position Test Al or 2 SAC Set Absolute Counter A2 O...

Page 161: ...llel Outputs Branch on Parallel Inputs Branch if Position Has Been Reached Unconditional Jump Jump to Subroutine Return from Subroutine Counter With Predefined Jump Input I Output Commands AEA Output ONIOFF AKN Achowledge Single Input APE Parallel Output ONIOFF ATS Output Monitor Tier Counter Other Commands CLC Clear Counter COU Counter EOS End Of Synchronization Axis 1 Only FUN Functions Axis 1 O...

Page 162: ...ogress The acceleration rate remains in effect for every positioning command until it is changed via another ACC command If the CLM is taken out of Automatic Mode the acceleration rate resets to the value programmed in the axis 2 acceleration parameter 44 NOTE You can we rhe ACC comrnand or Pararnerer 57 Second AcceIeranon A x i s 2 bur not both When one is used rhe olher does notfincrion Example ...

Page 163: ...to the Off 0 srate When the fault is cleared or Parameter rnode is exited the auxiliary outputs rernain in the Off state until their status is changed when the User program begins running in Autornatic Mode NOTE See Table 5 1 for more informarion on auxiliary ouputs rhar serve as starw markers Iflags Example Auxiliary Output 7 continues to turn on for one second and off for one second 000 JMP 020 ...

Page 164: ...te It does not step to the next block untii the desired status is present at the specified auxiliary input Example When auxiliary input 2is on auxiliary output 11 is On When auxiliary input 2 is off auxiliary output 11 is off 000 JMP 860 Jump to program block 860 860 AKN 02 1 Acknowledge Input 2 is on 861 AEA 11 1 Turn On auxiliary output 11 862 AfCN 02 0 Achowledge Input 2 is off 863 AEA 11 0 Tur...

Page 165: ...liary output will be set to an On condition 2 Auxiliary output will not be changed The APE cornmand Sets the state of any programmed bank or group of ten auxiliary outputs The desired bank of auxiliary outputs to be set is first selected indicated by the singie dispiay digit The ten digit entrys set the status of each individual auxiliary output in the bank Stepping to the next block takes place i...

Page 166: ...e programmed with a not changed condition ATS Output Monitor 05 A u x i l i a r y Output Number 1 A u x i l i a r y Output S t a t u s 0 output s t a t u s Off 1 output s t a t u s On The ASS command scans the status of the programmed auxiliary output Stepping to the next program block does not take place until the desird status is present at the programmed auxiliary output All auxiliary outputs c...

Page 167: ...this block until the status of auxiliary output 16 is On Axis 2 has reached position 502 JMP 000 Jump to Block 000 BAC Branch With Count E 006 BAC 150 i O 0 0 0 00500 150 Target Block 000 999 iOOW Offset Count Value 00500 Preset Count Each time this block is executed the Actual Count increments by one Program branching to the Target Block occurs until the Actual Count equals the Preset Count The A...

Page 168: ...ogram block display is then set to 0000 This ensures that the Actuai Number is not affected when this block is put into memory again for instance if block store is pressed again The jump to the Target Block continues until the programmed Preset Count is reached After that the CLM steps to the next block and the Actuai Counter is set to Zero The Actual Count can also be set to Zero by using the pro...

Page 169: ... A typical use for Offset Value is to make up for bad parts Let s say you had a jam reached the end of the roll of material or for some other reason you have five defective parts Now instead of 100 parts you need 105 parts to make your production quota There are two things that can be done to the program block containin the BAC command The Preset Count can be changed from 100 to 105 parts or 0005 ...

Page 170: ...2 0 Jump to block 800 if auxiliary output 12 is off 503 JMP 500 Jump to block 500 and scan outputs 10 through 13 and jump if any condition occurs BCB Binary lnput Dependenr Conditional Jump 100 Offset 12 Length of jump 1 Auxiliary Input Bank Selection Can be 1 2 or 3 This determines the location of the Binary inputs The BCB comrnand exemtes a jump which has been defined by means of the Binary Inpu...

Page 171: ...xiliary inputs 5 81 4 3 2 1 1Auxiliary inputs1 8 7 6 5 I Decimal significance I 4 2 Binary Significance P With input bank selection 1 or 2 a total of 15 targets is possible 2 3 2 2 2 1 2 0 1Input Sank Selection 3 use auxiliary inputs 1 8 I 1Auxiliary Inputs1 8 7 6 5 4 3 2 I I Binary Significance 1 2 7 2 6 2 5 2 4 2 3 2 2 2 1 2 01 Decimal Significance 1 1 2 8 64 32 1 6 8 4 L i I With input bank sel...

Page 172: ...Conditional Jump I00 Offset 12 Length of jump The BCD command exemtes a jump which has been defined by means of BCD Binary Coded Decimal inputs at the auxiliq inputs 1 to 8 The target block is calculated as follows L Target Block Offset BCD Input Value X Length of Jump The BCD Input Value should be converted to a decimal value to calculate the target block If a parallel input is not sensed in the ...

Page 173: ...e is no Invalid Program Command diagnostic i f this command is programmed ro exceed bIock 999 becawe the destination block is dependent on rhe value detemined from amiliary inpurs relai5veto the BCD value selecred However an InvalidBlock diagnosric is issued when the BCZ command is execured and the desrinarion block exceeds program block 999 BCE Input Dependent Conditional Jump 234 Target Block 01...

Page 174: ... BCE 010 01 1 Branch to block 10 if auxiliaq input 1 is on 002 BCE 020 02 1 Branch to block 20 if auxiliary input 2 is on 003 BCE 030 03 1 Branch to block 30 if auxiliary input 3 is on 004 BCE 040 04 1 Branch to block 40 if auxiliq input 4 is on 005 JMP 000 Jump to block 000 and scan aux inputs 1 through 4 BIO Branch InputIOutput Compare E 0 1 1 B I O 3 2 1 4 1 1 1 1 2 2 2 2 2 2 321 Target Block N...

Page 175: ...es place when the condition is met The inputs in the BIO data marked with 0 or 2 will not be checked The only com parison that will cause a jump is if each respective BIO data 1 output 1 and input t l t f Example E 801 B I O 040 1 1111000000 Inputs and outputs from 10 to 13 will be compared BIO D a t Outputs Since the condition is not being met at one point input 12 the jump will not be executed I...

Page 176: ...ined in the command The target block is calculated as follows Target Block Block offset output vaiue X length of jump Example Output vaiue Decimal 32 16 2 1 51 The tarzet block is calculated as follows Block offset output value X length of jump 100 51 X 0 2 Target block 202 REV B 7 92 PROGRAMMING 5 23 11 Outputs 10 12 09 S i g n i i c a n c e Output v a l u e 08 6 4 32 0 128 0 06 07 08 16 1 1 05 0...

Page 177: ... 6 auxiiiary outputs 60 69 Bank 7 auxiliary outputs 70 79 Bank 8 auxiliary outputs 80 89 Bank 9 auxiliary outputs 90 99 1111000022 Output State for each of the 10 a s listed below 0 the output will be checked for condition Off 1 the output will be checked for condition On 2 the output will not be checked NOTE Auxiliary Output i W of Bank 0 does not exisr Program rhis auxiliary outpur wirh 2 sratus...

Page 178: ... target block The branch or jump to the target block will execute a specific program The last block of the specific program can jump back to the first block of rhe main propram lock000 and scan for another auxiliary output condition to occur Example 000 JMP 500 Jump to program block 500 500 BPA 600 1 1002222222 Jump to program block 600 if aux output 10 is on high and 11 and 12 are off iow 501 BPA...

Page 179: ...nputs The condition can be specified separately for each input The jump to the target block takes place only if all 10 inputs meet the programmed condition KOTE lfbank number 8 is used rhen only auxiliarj inpur 80 can be checked I2e maximum number of auxiliav inpurs available is 80 only the CLM 01 3 M E makes these inpurs accessible to rhe wer One use of this command is to select different program...

Page 180: ...on Has Been Reached 456 Target Biock 2 Axis Number 1 or 2 1123456 78 Absolute Position 2 or 3 decimal pIaces as set in P82 This command can be used to check absolute position of the specified axis number If the axis is in this psition I position tolerance P07 P57 the jump to the target block will take place If the axis is not in this position then stepping to the next block takes place NOTE BPTfin...

Page 181: ...at the indicated block number If the counter block number does not contain one of the counter commands BAC COU or STZ then this block is only scanned CON Continuous Operation Axis 2 Only 2 Axis 2 Only 1 Continuous Operation O off 1 on I 315 Continuous Velocity as percentage of Vel Axis 2 parameter 42 1 decimal place I direction relative to Direction of Operation Parameter 46 Axis 2 The CON command...

Page 182: ...f auxiliary input 10 is turned off axis 2 will stop If auxiliary input 11 is tumed On axis 2 will move in the negative direction at 25 of Velocity Axis 2 Parameter If auxiiiary input 11 is tumed ofi axis 2 will stop 000 BCE 010 10 1 001 BCE 020 11 1 002 JMP 000 010 CON 2 1 250 011 AKN 10 0 012 CON 2 0 000 013 JMP 000 020 CON 2 1 250 0 3 1 A K N 1 1 0 022 CON 2 0 000 023 JMP 000 If auxiliary input ...

Page 183: ...ro by using the CLC command Example The Counter Display screen shown below has the Counter COU command programmed ar block 014 The preset count is 500 and the actuai count is 56 7 Oreset Counter viiue c t u a iCount When the COU command is read in program block 014 the actual count will increment to 57 For a description and example of using the offset count value refer to the BAC command NOTE I f ...

Page 184: ...tion factor to the measunng wheel feed constant Adjusting the correction factor in the FAK command provides better part length accuracy When the FAK command is used Parameter 38 Measuring Wheel Feed Constant does not have to be changed to compensate for the inaccuracy of part lengths When the correction factor is less than 1 00000 the part length being processed will be adjusted longer When the co...

Page 185: ...ons off When a 2 is stored in any of these digits that function is not used Time Measurement 1 When the time measurement 1 is turned on the time is measured in milliseconds until the next FUN command turns the time measurement 1 off When the FUN command tums the time measurement 1 off the time is stored and can be requested by status 80 The time measured will remain stored until the next cycle of ...

Page 186: ...Horne Established output should be stored in the ATS command s auxiiixy output number The Home Established output is specified in the Homing Setup 110 A2 parameter 50 The ATS command will monitor the Home Established output and prevent stepping to the next block until the homing sequence is finished An error will be issued if the program sequence encounters an absolute position command POA PSA bef...

Page 187: ...lock 515 515 PSA 2 000000 00 250 Position axis 2 to O inches ar 25 of max velocity 516 WAI 01 00 Dwell for 1 second 517 JMP 510 Jump to program block 510 JMP Unconditional Jurnp 123 Target Block 000 999 When this command is encountered the User program will immediately jump to the specified target block The JMP command can also be used in Task 2 andlor Task 3 but the JMP command should not be used...

Page 188: ...wed LMD Part Length Via The IDS Board Axis 1 C nly The LMD command allows the part length to be entered on the Indramat IDS board The IDS board has six decade switches used by the opecator to set part length The part length entered contains two or three decimai places depending an the setting of Parameter 82 The IDS board transmits the part length via RS 232 send communications to connector X6 on ...

Page 189: ...ad The Part length entered contains w o or thre decimal places depending on the setting of Parameter 82 When the length of material passing the measuring wheel equals the part length entered the carriage axis 1 wiii synchronize Once the b a g e synchronizes the program moves to the next program block NOTES i f a c u widrh i s programmed in paramerer P16 rhen rhe cur widrh disrance is raken imo con...

Page 190: ...decimal places depending on the setting of Parameter 82 The offset length is the distance from the registration device sensor to the cutting device shear saw etc She offset length must be larger than the acceleration distance If necessary the offset length can be adjusted to locate the cut in the middle of the registration mark Refer to Fig 5 1 Acceleration Vmax P02 Vmax p02 Distance 2 Acceleratio...

Page 191: ...es the CLM program moves to the next program block NOTE A er a pan has been processed und an EOS command h m been reached in rhe CLM program the nur LMR command will tell the cam age axis I to rerurn to rhe home position MLT Material Length Test Axis 1 Only 05 Auxiliary Output Number 000100 00 Material Length Test Position The MLT command is used to check the length of the processed part For this ...

Page 192: ... future program change and expansion They can also be used in the program wherever it might be necessary or advantageous to add commands on the fly during production NOP s may also be used to provide a 2ms delay Note that the WAI command offers a 10 ms delay penod POA Absolute Feed Axis 2 Onlyl 2 Axis 2 only i 123456 78 Plus or minus absolute target position in input units 2 or 3 decimal places de...

Page 193: ...uting any more program blocks until axis 2 is in position The auxiliary output used in the ATS command is the same output specified as the Position Tolerance Axis 2 output in parameter 47 NOTE Srepping to rhe nert program block takes place immediately afrer the POA command has been read in the CLMprogram Example AuxiIiary output 16 is used in the Position Tolerance Axis 2 parameter 47 500 POA 2 00...

Page 194: ...ence the resulting position will be the addition of all incrementai fezds The ASS command can be used to prevent the CLM p r o from executing any more program blocks until axis 2 is in position The auxiliary output used in the ATS command is the same output specified as the Position Tolerance Axis 2 output in parameter 47 NOTE Srepping to rhe nexr program Block takesplace immediaiely afier rhe PO1...

Page 195: ...d Modifying a Length Use Parameter 80 to enable the IDS board If the IDS board is not enabled this program block is scanned but no positioning takes place If Axis 2 absolute positioning is selected the axis 2 must be homed before POM is read in the program The feed length entered contains two or three decimal piaces depending on the setting o f Parameter 82 NOTES Srepping ro rhe nexrprogram Hock r...

Page 196: ... the CLM program the absolute target position is stored in the position buffer and stepping to the next block takes place only after the positioning has been completd The Position Tolerance A2 parameter 47 defines when axis 2 is considered in position NOTE Stepping to the n mprogram block takes place when thefeed positioning has been completed PSI lncremental Feed With In Position Signal Axis 2 on...

Page 197: ...ncremental or absolute positioning command The programmed feed length and speed are stored in a single memory location either by use of the optionai IDS board or by multiplexing a set of inputs See program command SO1 Scanning of Inputs and Modifying a Length Use parameter 80 to enable the IDS board If the IDS board is not enabled this program block is scanned but no positioning takes place If Axi...

Page 198: ...q ouput is tumed ON if the actual position of the axis is less than the test posihon If the actual position is qua1 to or greater than the test position the auxiliary output is tumed OFF Stepping to the next block takes place immdiately after the bIock has been read in CLM program NOTE The axis musr be homed HOM or CLA pnor ro execuzion of rhis command Vrhe axis is not homed zhe block is scanned o...

Page 199: ...T 1 05 000100 00 Auxiliary 24V Output Y5 ON Axis Position Axis Position I I I Absolute 5 0 0 OFF I Auxiliary 24V 5 46 PROGRAMMING REV B 7 92 ov Absolute 0 100 Output 5 ON OFF ov LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 200: ...positive edge occurs on the registration auxiliary input Stepping to the next block takes place only after the registration mark has been detected If the next block is a REP command the two blocks are run simultaneously Refer also to REP command When the registration mark is detected the axis decelerates and travels in reverse to the position at which detection occurred If it is not desirable to h...

Page 201: ... mark is detected or the search length has passed If the registration mark is detected the axis decelerates as descnbed fo the REF command and the CLM steps to the next program block If the registration mark is not detected the axis decelerates to a stop at the end of the search length The actual length traveled will be the search iength plus the distance it takes to decelerate the axis to a stop ...

Page 202: ... command the JSR command must occur first SAC Set Absolute Counter Axis 2 Only 0 4 1 SAC 1 D i 1 2 3 1 1 6 7 8 1 2 Axis 2 Only 0 Absolute offset offset change 1 Set absolute position with position enor 2 Set absolute position without position enor ti 123456 78 Absolute position or offset The SAC command is used to set or change the value of the absolute position Counter Axis 2 must be homed before...

Page 203: ...0 inches Length Entry Mode Ist digit 0 Read decade switches Axis 1 or 2 1 Store length and speed axis 2 only I Only vaiues up to the Y value are considered higher values will be set to 0 Maximum Travel 60 inches 70 0 60 1 Decimal Position Y value 2 or 3 decimals depending on setting in P82 For 3 decimai oiaces For 2 decimal places 10 Starting Input Number XX with the BCD vaiue 5 50 PROGRAMMING REV...

Page 204: ...significant digit XXi3 The CLM murt read in all decimai places one er the other A SO1 command is required for each decimai place The resulting information is stored in the Same CLM memory where information from IDS decade switches woula be stored The information is evaiuated with either the LMD command Axis 1 only or the POM and PSM commands Axis 2 only Figure 5 2 is an example of an external deca...

Page 205: ...irst Decade 00 02 0 5 10000 00 02 I 5 10 500 Read in as Length The fourth decade is read in via output 10 the third via output 11 the second via output 12 and the first via output 13 In the example inputs 10 to 13 are programmed as an input The length is then read NOTE Ir is weful ZU program the SO1 cornmand in Task 3 Al2 numbers which are not read in pseudo nibbles are assumed to be 0 5 52 PROGRA...

Page 206: ...06 Input Status X07 Output Status 008 Current Program Block Task 1 2 and 3 019 Hardware Software Version 030 Current Material Length information 031 Last Material Length Processed 032 Current Operating Information 050 System Inputs System Outputs Hexidecimal 051 Auxiliary Inputs Status 1 80 Hexidecimal 052 Auxiliary Outputs Status 1 96 Hexdecimal 053 Error Code And Error Message 054 Material Lengt...

Page 207: ...cks back until the preset count is reached Each time the STZ program block is executed the actuai count increments by one If the actual count equals the preset count the actual Count is set to Zero and stepping to the nexr prograrn block number takes place If the actual count is less than the preset count then the backward jump occurs again This sequence continues until the preset count is reached...

Page 208: ... Speed in percentage 0 1 99 9 of the Velocity Axis 2 pararneter 42 The VCC command is used to change the current velocity rate for axis 2 The VCC command is used in conjunction with axis 2 position cornmands POA POI and POM The VCC command should be programrned er the position commands Steppin to the nex block takes place er the velocity change distance has b e n uaveled NOTE Ifrhe velociv change ...

Page 209: ...99 Axis 2 moves to 100 inches at 99 9 501 VCC 2 000050 00 250 Axis 2 reaches 50 inches velocity changes to 25 0 502 VCC 2 000075 00 500 Axis 2 reaches 75 inches velocity changes to 50 0 503 VCC 2 000090 00 100 Axis 2 reaches 90 inches velocity changes to 100 504 ASS 16 1 Acknowledgeaxis 2 is in position 505 WAI 01 00 Dweil for 1 second 506 JMP 500 Jump back to program block 500 and repeat cycle Fi...

Page 210: ...iting factor The VEO command is used to ovemde the velocity for axis 2 only The maximum velocity is defined in the Velocity Axis 2 parameter 42 and will limit the maximum velocity ovemde Also the axis 2 position command POA PSI CON etc can be used to limit the axis 2 maximum velocity ovemde by changing the percentage of maximum velocity in the command The first digit in the VEO command is for the ...

Page 211: ...tions parameter 87 for an input tabie and more information on how the gray code inputs operate If the second digit is a 4 then the programmed ovemde is selected The programmed ovemde must have some value entered into the velocity factor When the second digit is a 4 and a velocity factor is programmed the vefociry ovemde can be scaled or limited to the value programmed in the velocity factor The ve...

Page 212: ...is 2 velocity This limit is determined by the velocity factor programmed in the VEO command Position commands that have a lower velocity than this limit will not be affected This limit will rernain in effect until it is changed by another VEO command in the User program WAI Time Delay E 0 4 6 WAI 00 50 1 00 50 Dwell time 00 00 99 99 seconds The WAI cornmand is used to set up a dwell time in the CL...

Page 213: ...nter is Set to 100 parts 015 JMP 000 Jump to block 000 Sequence 500 JSR 510 501 JSR 520 502 JSR 530 503 FUN 0 0 0 504 FUN 1 1 1 505 EOS 506 RTS Jump to subroutine at block 510 Jump to subroutine at block 520 Jump to subroutine at block 530 Function command off Function command on End of synchronization Return from subroutine Program block 014 h finimUm Cut Point 510 PST 1 02 t000010 00 Minimum cut...

Page 214: ...300 ms Turn off auxiliaq output I retract shear saw Return from subroutine Program block 502 530 PST 1 03 000040 00 Minimum stroke is 40 00 inches 531 BCA 530 03 1 Conditionaljump to block 530 if aux output 3 is on 532 RTS Return from subroutine Program Block 503 REV B 7 92 PROGRAMMING 5 64 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 215: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 216: ...ing and Parts lnventory The CLM system is shipped in reinforced cardboard cartons and is suificiently packed to withstand normal shipping activity Upon receiving equipment inspect shipping carton for any evidence of extemal damage such as nps punctures or water marks If a carton shows any sign of darnage immediately inspect contents and contact the carrier to make a darnage claim if necesmy Open t...

Page 217: ...ad extension cable typicaily 2 meters 2 ea Dual side adhesive foam gaskets for the keypad 1 ea CLM face plate Cover IDS Assembly with Electrical accessory ht 1 ea 5 pin Phoenix connector 1 ea IKS 742 NOTE IKS 742 is a serial inregace cable Ir has an RS 232 connecror at one end undferrule connecrors at rhe orher 6 2 INSTALLATION AND STARTUP REV B 9 92 LSA Control S L www lsa control com comercial l...

Page 218: ...that offers protection from contaminants water and oil etc Indramat recommends a NEMA 4 or 12 enclosure or equivalent Fig 6 1 NOTE Ifaxis 2 is used install rhe axis 2 TDM amplzfier benveen rhe aris 1 7Z3M amplzj5er and the CLM control TVM POWER AMPLIFIER CLM SUPPLY Figure 6 1 CLRl System Modules REV B 9 92 INSTALLATION AND STAWTUP 6 3 LSA Control S L www lsa control com comercial lsa control com 3...

Page 219: ...sipation The incoming 3 phase power must be ground referenced Use an isolation transformer with a Y secondary if the ground reference cannot be confirmed Refer to TVMIKDV manual or other Indramat documentation for additional information If a transformer is needed for operation select a location carefully Do not install the transformer in the same cabinet as the CLM modules unless a sufficient meth...

Page 220: ...and its connectors Connector XI Axii 11Measuring Wheel Incremental Encoder Input Female Db25 connector is located on the top of the CLM The typical encoder used is a h o l t quadrature type incrernental encoder one for the axis i and a second unit for the measuring wheel The axis 1 encoder is always rnounted on the back of the motor The measuring wheel encoder should be instailed so that the measu...

Page 221: ...nnecr rhe shields from the command cable ro the servo amplij5er only Refer ro Appendix A Drawing No BE 1136 or Appendix B Drmving No BE 1135 sheer 3for more infomation Connector X6 S2321422I485 Serial Communication Port Interface Female Db25 connector is located on CLM lower front panel It is used for serial communication between the CLM and a host device such as personal Computer SOT or IDS optio...

Page 222: ...nnl all connecnom have been made Refer to Appendk A for axis 1 only CLM inierconnecrs Drawing BE 1136 or Appendix Bfor 2 ais CLM inrerconnecrs Drawing BE 1135 1 Install the TVM or KDV power supply and the TDM or KDS amplifier according to their respective Support manuals 2 Make connections to the CLM Command Connectors X5 and X7 24 Vdc supply Bb motor contacts analog command for each servo amplifi...

Page 223: ...ch The Home Limit Switch will provide the home position input signal for axis 1 5 Connect a normally Open pushbutton switch to pin 5 immediate Stop of connector X3 6 Comect the Bb contact of the drive amplifier to pin 6 Axis 1 Drive Ready of connector X3 CAUTION Hardware ovenravel swirches musr also be installed in the circuir ro rhe Axis I Drive Ready inpur 7 Connect a normally Open pushbutton sw...

Page 224: ...E L I M I T SWITCH 5 IUUEOIATE STOP 7 NOT USED o o 9 JOG FORWARD AXIS 1 18 JOG REVERSE AXIS 1 1 1 CROP CUT 12 CUT I N H I B I T 3 6 24VDC 37 24i üC 35 BYDC Figure 6 2 Exarnple System Input Diagram REV B 9 92 INSTALLATION AND STARTUP 6 9 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 225: ...9 have been completed the system can now be powered up All voltages should be checked by a qualified elechician to ensure proper signals and connections 6 1I Parameter Entry The parameters given here are the minimum required to operate the CLM for this example Turn the key switch to the Parameter Mode to enable parameter entry Refer to chapter 4 for more information on parameter entry W G irhePara...

Page 226: ...ating Tnree examples for P02 and P03 input EI E2 Sensitivity 1500 10 Refer to the Velocity Axis 1 Parameter 02 in Chapter 4 for more informatio P04 Accel Rate Al Q Q 2 5 Q Q Q 250 inlsec POS Position Gain Al 0 9 Q Q 0 9 Q Q P06 Direction Axis 1 Q Q Q If a Drive Runaway Error occurs this Parameter might Change P07 Position Tol Al l5 0 Q Q 0 2 Q Output 15 pos tol 200 in P08 Homing Setup A l Q Q Q Ho...

Page 227: ...ut is pressed in Manual Mode only Refer to the Sarnple Program in section 6 12 P26 Spec Func 2 Al Q 5 QQ C 0 0 Material Speed screen fvmin P38 Feed Constant MW Q 012 0 00 0 Measuring Wheel Feed Constant 12 idrev P39 Enc LinesIRev MW Q L 2 5 0 Refer to Measuring Wheel nameplate NOTE Zeros should be eniered in the Parameters nor lisred above 6 12 INSTALLATION AND STARTUP REV B 9 92 LSA Control S L w...

Page 228: ...n the sample Parameters the homing routine selected in the Homing Setup parameter 08 is homing by jogging reverse to the home limit switch When the home limit switch detects a low to high transition axis 1 will establish that point a s home psition 5 Should either the forward or reverse motor movement fail to react check all cable connections and verify that the CLM is in Manual mode and the Axis ...

Page 229: ...02 multipiied by the multiplication factor in the Special Function Al pararneter 26 3c Pressing the CL key when the Material Speed screen is displayed immediately sets the simulated material speed to Zero In Test mode the sample Parameters and prograrns are used to simulate material passin under the m e a s u g wheel When the simulated material has passed the flying cutoff will synchronize with th...

Page 230: ... servo arnplifier beinp luned The reference for the probe or leads should be the Zero volts terminal labeled OVM also found on the front of the servo amplifier The Tsense output supplies the velocity profile of the motor 2 Follow the instructions for operating the flying cutoff system in Test mode as presented in section 6 14 3 Pressing the plus key slowly while the Material Speed screen is displa...

Page 231: ...or deceleration Fig 6 5 while incrementing the Material Speed then the values in the Position Gain Parameter 05 should be decreased Refer to Parameter 05 in chapter 4 TIME Fi pre 6 4 Acceleration Gain 1s Too High TIME Fi pre 6 5 Deceleration Gain 1 s Too High 6 16 INSTALLATION AND STARTUP REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 232: ...ration gain Fig 6 7 is roo low then the value in the Position Gain Parameter 05 can be increased It may be necessary to adjust one or the other sliphtly once the cutoff system is operating in Automatic mode 3 L I W i V TIME Figure 6 6 Acceleration Gain 1 s Too Lon TIb 2 Figure 6 7 Deceleration Gain 1s Too Low REV B 9 92 INSTALLATION AND STARTUP 6 17 LSA Control S L www lsa control com comercial ls...

Page 233: ...an the maximum operating speed the motor s velocity profile appears as Seen in Fig 6 8 The dashed line indicates the maximum speed TIME Fi we 6 8 Material Speed 1s Less Than lax Operating Speed 6 18 INSTALLATION AND SBARTUP REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 234: ...store key in Automaric or Test mode while rhe Posirion Lag LS Display Screen is dispiqed will cause the position lag value ro j eeze on screenfor 5 seconds Thisfeamre aiiows rhe Person serting up rheflying cutoff sysrem ro view rhe posirion lag 4 When the flying cutoff system synchronizes with the material the position lag should be a relatively small value By adjusting the maximum motor rpm of th...

Page 235: ...2 After homing axis 1 in manual mode turn the selector switch to Test Mode X3 pin L 3 Ar this point the Operator will typically start the line or material to be processed The material is measured by passing under the measunng wheel When the programmed part length has passed the flying cutoff will synchronize with the material After synchronization the flying cutoff will travel to the minimum cut p...

Page 236: ...ceives an Invalid Mode error message through the port Parameters can be read from the CLM in any mode Optionai Indramat CLM programming software MotionManager allows you to write and edit User programs and parameters on any DOS based Computer You can download these into the CLM control through the serial interface port Connector X6 You can also receive information from the CLM and pnnt a copy of y...

Page 237: ...gure 7 1 Some pins are wed for Indrum oplions und factory diagnosncs RS 232 CONFIGURATION 1 S H I E L D 2 TRANSflIT 3 R E C E I V E 7 GROUNO RS 422 CONFIGURATXON 1 S H I E L D 7 GROUNO 13 R E C E I V E 14 R E C E I V E 15 TRANSHXT 16 TRANSMIT R S 4 0 5 CONFIGURATION 1 S H I E L O 7 GROUNO 11 R x T x 12 R x T x Figure 7 1 CLM X6 Connector TRANSMIT RS 422 I TRANSHIT L RS 422 I RECEIVE L RS 422 1 CLU...

Page 238: ...ver long cable runs the serial device driver should provide the following levels RS 232 15 Vdc 50 ft maximum run RS 422 I 5 Vdc 1000 ft maximum run RS 485 i 5 Vdc 3000 ft maximum run LOGICAL 0 3v 2v RS 232 av RS 422 485 L5 VDC 5 VDC 1 3v 2v LOGICAL 1 15v Sv Figure 7 2 Si nai Interface Level Requirements REV B 9 92 SERIAL INTERFACE 7 3 LSA Control S L www lsa control com comercial lsa control com 3...

Page 239: ...eived Data Pin 7 GND Data Signal Ground Typicdly pin 1 connects the cable shield to ground on one end only The transmit data connection from one device connects to the receive data connection of the other device and vice versa Signal ground connection must be common on both devices This often requires a Null Modem cable to connect pin 3 of one end to pin 2 on the other end Consult the information ...

Page 240: ...aracter is transmitted and received in the following format Fig 7 3 P START BIT B DATA BITS C PARITY BIT D STOP BITS E VORD F i g e 7 3 Data Format REV B 9 92 SERIAL INTERFACE 7 5 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 241: ...arameter 81 Serial Interface Serial Interface P80 1920 0 1 8 1 Transmission Acknowledgement Checksum Station Number Interface Mode Error Baud Rate Transmission 7 3 1 Baud Rate The baud rate is set in Parameter number 80 See Parameter 80 chapter 4 for more information You may choose from the folIowing Parameter Baud Entry Rate 7 6 SERIAL INTERFACE REV B 9 92 LSA Control S L www lsa control com come...

Page 242: ...or SOT RS 485 half duplex station 1 15 7 3 3 Parity Parity is Set in Parameter 80 See chapter 4 for more information 1 No parity 2 Even parity 3 Odd parity 7 3 4 Word Length The word length is set in parameter 80 See chapter 4 for more information 7 7 bit word length 8 8 bit word length 7 3 5 Stop Bit s The stop bit s is set in parameter number 80 See Parameter 80 chapter 4 for more information 1 ...

Page 243: ... checksum hardware handshaking allows for the checksum and hardware handshakulg to be utilized The checksum determines if the information transmitted is correct Hardware handshaking determines when it is clear to send CTS and ready to send RTS See Parameter 81 chapter 4 for more information 0 Checksum On RTSICTS Off 1 Checksum Off RTSlCTS Off 2 Checksum On RTSlCTS On 3 Checksum Off RTSICTS On 7 3 ...

Page 244: ...LM interprets the pound sign as an Information To Be Stored character The data following the sign wili be stored in a specified CLM program block The specified program biock will ovenvrite the existing program block The pound sign is only used when transmitting program blocks to the CLM Exclamation Mark Hexadecimal21 The CLM interprets the exciamation mark as an Information So Be Stored character ...

Page 245: ...will be a space RS 232 Mode Selected Space Hexidecimal20 RS422 Mode Selected Space Hexidecimal20 RS 485 Mode Selected Station Number 1 Station Number 2 Station Number 3 Station Number 4 Station Number 5 Station Number 6 Station Number 7 Station Number 8 Station Number 9 Station Number 10 Station Number 11 Station Number 12 Station Number 13 Station Number 14 Station Number 13 7 10 SERIAL INTERFACE...

Page 246: ...he identifier used for requesting CLM system status The requested status code is sent back to the host device 7 4 4 Other lmportant Control Characters The following are additional control characters required for proper protocol Dollar Sign Hexadecimal 24 The character is the identifier for the beginning of the checksum The two characters following this character represent the checksum of the infor...

Page 247: ... is received again via the RxD channel If the CLM is receiving data via the RxD channel and an interruption of the data transmission becomes necessary the CLM will send the X OFF signal Hexadecimal 13 via the TxD channel When the transmission can be resumed the CLM will send the X ON signal Hexadecimal 11 via the TxD channei 7 4 5 Information Characters AI1 information characters are coded in hexa...

Page 248: ...rransmir or receive information Plus Sign Hexadecimal2B Minus Sign Hexadecimal 2D This operationai sign must be transmitted if the operational sign is present in the CLM program command The operational sign is not needed when transmitting a CLM parameter pecimal Point Hexadecimal 2E The decimal point character must be transmitted if the decimal point is present in the CLM propram command or parame...

Page 249: ...racters are added together the High byte is added to the Low byte then the 2 s compliment is taken This number should immediately foliow the character Fig 7 4 Figure 7 4 CHECKSUM Exarnple Calculation 7 14 SERlAL INTERFACE REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 250: ... not changed 7 6 1 Sending Program Blocks to the CLM A program block sent to the CLM must folIow this format S N b b b c c c d d d d d d d d d d d d d d d d S h h C R L F R S 4 8 5 S station number location for RS 483 mode only The following describes each part of the command string N Send program block to CLM b b b Block Number C C C Command Mnemonic d d d d Data 16 characters in the proper forma...

Page 251: ...l and three decimal point program command send format respectively Refer to chapter 5 for description of each command and its data field requirements NOTE checkum will vary wirh the infonnarion being transmined or ifRS 485 mode is being used 7 1 6 SERIAL INTERFACE REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 252: ...mand Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Comand Command Comand Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command Command REV B 9 9 2 SERIAL INTERFACE 7 17 LSA Control...

Page 253: ... 3 7 PST N 0 3 8 REF N 0 3 9 REP N 0 4 0 RTS N 0 4 1 SAC I N 0 4 2 SO1 N 0 4 3 STH Y N 0 4 4 STZ B N 0 4 5 VCC N 0 4 6 VEO I N 0 4 7 WAI APE ATS BAC BCA BCB BCD BCE BIO BMB BPA BPE BPT CLC CON COU EOS FAK FUN HOM JMP JSR LMD LML LMR MLT NO0 POA PO1 POM PSA PS PSM PST REF REP RTS SAC SO1 vcc W O WAI Command Command Command Command Command Command Command Command Command Command Command Command Comm...

Page 254: ... F NOTE 1 All transmined data musr be comprised of 12 characters Send rrailing spaces ro filz rhe data block NOTE 2 n e CZM musr be in Paramerer Mode before sending paramerer informarion or an InvalidMode error will be issued The following are examples of parameter strings with different size data fields Note the information as it appears on the CLM display then the format required to send the inf...

Page 255: ...on of each Parameter and its data requirements Tables 7 3 and 7 4 list the parameter send format for two and decimal points NOTE The checksum specijied wirh a hh is on2y used to show rhe locanon of the checkswn The checkswn will vary wirh rhe informahon being transmirted Refer ro secrion 7 5 ro calculare rhe checkrsum 7 20 SERIAL INTERFACE REV B 9 92 LSA Control S L www lsa control com comercial l...

Page 256: ... 0 0 0 5 h h Monitoring Axis 1 K 1 5 0 0 S h h Immediate Stop Axis 1 K 1 6 0 0 0 0 h h Cut Width Axis 1 K 1 7 0 Ö T Ö Ö 0 0 0 0 h h Knee Point Axis 1 0 0 0 0 h h Material Speed K 1 8 E 1 9 1 h h Test Mode Axis 1 K 2 0 0 ö 0 S h h Manual Cut Vector X 2 1 0 0 0 h h Length Correction Axis 1 K 2 2 0 Ö IÖ Ö Ö 0 0 0 h h Special Function Axis 1 K 2 3 0 0 0 O Ö o O 0 0 S h h C r o p c u t A x i s l K 2 4 ...

Page 257: ...n a l Axis 2 Monitoring Axis 2 S p e c i a l Function Axis 2 Rotary Table Axis 2 Knee Point Axis 2 Synchronization D i f f Axis 2 Parameters 59 through 79 are reserved for future development Miscellaneous Parameters X e 8 0 1 9 2 0 0 1 8 1 h h S e r i a l I n t e r f a c e 0 0 0 0 1 0 I h h S e r i a l I n t e r f a c e 8 1 K 8 2 2 0 1 0 h h Language K 8 3 0 F F ö 0 ö 0 S h h Memory Display X 8 4 ...

Page 258: ...h Axis 1 Knee Point Axis 1 Material Speed Test Mode Axis 1 Manual Cut Vector Length Correction Axis 1 Special Function Axis 1 Crop Cut Axis 1 Reversing hold Restende Special Function Axis 1 Parameters 27 through 37 are free for future development X 3 8 0 1 2 0 0 0 0 0 h h Measuring Wn Feed Constant K 3 9 1 2 5 0 S h h Measuring Wneel Encoder LPR KOTE The checksum specrfied wirh a hh is only used r...

Page 259: ...O Axis 2 K 5 1 o 0 0 ö 0 1 0 0 h h Minimum Travel b i s 2 K 5 2 0 0 0 1 0 0 0 0 h h Maximum Travel b i s 2 K 5 3 Ö Ö 0 0 0 0 0 0 0 h h P r e s i g n a l Axis 2 K 5 4 0 ö 0 0 0 0 h h Monitoring Axis 2 K 5 5 0 0 0 0 h h S p e c i a l Function Axis 2 K 5 6 ö ö ö ö ö 0 ö 0 0 h h Rotary Table Axic 2 K 5 7 0 0 0 0 0 0 Ö 0 0 0 h h Knee Point Axis 2 K 5 8 0 0 0 0 0 h h Synchronization D i f f Axis 2 Param...

Page 260: ...nformation to host device b b b Block Number CR LF Caniage Return Line F e e d The CLM sends the requested program block to the host device in the following format refer to Table 7 1 or 7 2 for an illustration of the data format for each command S Station number location for RS 485 mode only The following descnbes each part of the command string N Sending program block information to host device b...

Page 261: ...X Parameter Number CR LF Carriage Return Line Feed The CLM sends the requested parameter to the host device in the following format S Station number location for RS 485 mode only The following descnbes each part of the command smng K Sending pararneter to host X 2 Parameter Number d d d d Parameter Data End of block check sum may follow h h Check sum if enabled in parameter 81 CR LF Carriage Retur...

Page 262: ...Cunent Program Block Task 1 2 and 3 19 Hardware Software Version 30 Current Material Length Information 31 Last Material Length Processed 32 Current Operating Information 50 System Inputs System Outputs Hexidecimal 51 Auxiliary Inputs Status 1 80 Hexidecimal 52 Auxiliary Outputs Status 1 96 Hexdecimal 53 Error Code And Error Message 54 Material Length Run Out 55 Material Velocity 56 Total Piece Nu...

Page 263: ...Current position Axis 1 2 Current position Axis 2 Example Current Axis P o s i t i o n Display Screen 000 2A 000003 13 For this example axis I position is 8 75 input units and axis 2 position is 3 13 input units Both axis have been homed When status 00 is requested X _ 0 0 CR LF RS 232 Mode S X 0 0 _ CR LF RS 485 Mode see note the CLM will respond in the following format X 0 0 A O O O O O 8 7 5 A ...

Page 264: ...ror occurs the CLM will transmit the RS error number and RS error message in the following format Transmission format X 0 1 e e tttttttttttttttttttt hhCRLF e RS Error Number t RS Error Message N NOP 5 4 CRLF Oncorrect checksum For example transmitting an incorrect checksum to the CLM as shown above will cause a response in the foIlowing NOTE ZRS 485 mode is selected in Parameter 80 and a sranon nu...

Page 265: ... Response format N Current Program Block Number n Return to Main Program Block Number if in a subroutine Example O p e r a t i n g Mode Display Screen In this example task 1 is currently operating in program block number 030 and subroutine JSR command began at block 013 The retum from subroutine RTS would return to block 014 When status 02 is requested P X 0 2 CR LF RS 232 Mode S X 0 2 CR LF RS 48...

Page 266: ...on on the current axis position display screen The status 03 response will be in hexidecimal Request format X 0 3 C R L F Response format z Current position Axis 1 Hexidecimal Y Current position Axis 2 Hexidecimal Example Current Axis Position Display Screen In the example axis 1 position is 3 23 input units and axis 2 position is 3 02 input units When status 03 is requested X _ 0 3 CR LF RS 232 M...

Page 267: ...us 04 Counter Status When status 04 and a counter block number is requested the CLM responds with the information in the specified counter block number Request format X 0 4 N N N C R L F Response format X 0 4 N N N a a a a a a a t t t i t i t S h h C R L F N Counter block number a actuai count t target count Example Counter Display Screen C 014 Counter 0000010 0000500 7 32 SERIAL INTERFACE REV B 9...

Page 268: ... LF RS 485 NOTE If RS 485 mode is selecred in paramerer 80 and a srarion number is selecred in paramerer 81 rhen the requesrformar mmr include rhe srarion number S denotes station number location h h Checksum will vary depending on the station number used Status 05 Software Version When status 05 is requested the CLM responds with the software version installed in the CLM The hardwareisoftware ver...

Page 269: ...ode is selected in parameter 80 and a stanon number is selected in parameter 81 then the requestformat must include the starion number S denotes station number location h h Checksum will vary depending on the station number used Status 06 CLM Input status When slatus 06 is requested the CLM responds with the status of 16 CLM inputs 0 Off 1 On When requesting status 06 the bank number 0 5 for the 1...

Page 270: ...owing format X _ 0 6 0 CR LF RS 232 Mode S X 0 6 0 CR LF RS 485 Mode see note The CLM responds in the following format X 0 6 0 0 1 1 1 0 1 O O O O O O O O O O 8 A C R L F RS 232 X S 0 6 0 0 1 1 1 0 1 0 0 0 0 0 0 0 0 0 0 h h C R L F RS 485 NOTE URS 485 mode is selected in Parameter 80 and a sration number ir selecred in paramerer 81 rhen rhe requestformat mwt include the srarion number S denotes st...

Page 271: ...utputs 17 32 3 Aux Outputs 33 48 4 Aux Outputs 49 64 5 Aux Outputs 65 80 6 Aux Outputs 81 96 7 AUX Outputs 97 99 a State of each of 16 outputs 0 OFF 0 Vdc 1 ON 24 Vdc Example System 1 0 Display Screen System Outputs 1 111 When status 97 bank number 0 is requested the state on off of the foilowing 16 CLM outputs shown above will be requested in the following format X 0 7 0 CR LF RS 232 Mode S X 0 7...

Page 272: ...mand is issued it will return to this program block number This program block number is also transmitted to ihe host device If no subroutine is commanded the current block number is repeated If a task has not been enabled spaces will be retumed in the appropriate locations Request format X 0 8 CRLF T Response format X 0 8 1 0 0 2 0 0 3 0 0 4 0 0 5 0 0 6 0 0 h h C R L F 100 Task 1 Current block num...

Page 273: ...nd in the following format NOTE If RS 485 mode is selecred in paramerer 80 and a starion number is selected in paramecer 81 then the requescf o m must include rhe sranon number S denotes station number location h h Checksum will vary depending on the station number used Status 19 Hardware And Software Version When status 19 is requested the CLM responds with the hardware and software version insta...

Page 274: ... 3 3 8 CRLF NOTE VRS 485 mode is selecred in paramerer 80 and a srarion number is selected in Parameter 81 then rke requesrfonnar musr include rke srarion number S denotes station number location h h Checksum will vary depending on the station number used Status 30 Current Material Length Infomation 4xiu1 When status 30 is requested rhe CLM responds with information about the current material leng...

Page 275: ...tion lag display will Count down from 120 depending on the material which has passed until it reaches zero When it reaches zero the axis 1 wiil synchronize and process the part In this example 42 18 input units have passed and 77 82 are left to pass under the measunng wheel When Status 30 is requested X 3 0 CR LF RS 232 Mode S X 3 0 CR LF RS 485 Mode see note the CLM responds in the following form...

Page 276: ...nal position has been selected in parameter 82 Request format X _ 3 1 CR LF Response format d Direction I A Last Material Length Processed Example The last part length processed was 120 input units When status 31 is requested X _ 3 1 CR LF CRS 232 Mode S X P 3 1 CR LF RS 485 Mode see note the CLM responds in the following format X S 3 1 i 0 0 0 1 2 0 0 0 h h CR LF PS 485 Mode see note NOTE URS 485...

Page 277: ... Parameter mode 03 Test operation FF CLM error or CLM is initializing y Materiai Speed Example The Autornatic mcde is selected the cunent part length is in program block number 012 the current piece count is 70 and the current material speed is 10 279 feet per minute When status 32 is requested X _ 3 2 CR LF RS 232 Mode S X 3 2 CR LF RS 485 Mode see note the CLM responds in the following format X ...

Page 278: ...system outputs in hexidecimal Each hexidecimal digit corresponds to the state of four system inputs or four system outpuls Request format Response format e Four System Inputs Hexidecimai a Four System Outputs Hexidecimal System 1 0 Display Screens System Inputs System Outputs 1 111 For this example when status 50 is requested the state onloff of the following CLM system inputs and System outputs s...

Page 279: ...station number is selecred in paramerer 81 rhen the requestformar m u r include rhe sration number S denotes station number location h h Checksum will vary depending on the station number used Status 31 Auxüiary Inputs Status 1 80 Hexidecimal When status 51 is requested the CLM responds with rhe status of the CLM auxiliaq inputs 1 80 in hexidecimal Each hexidecimal digit conesponds to the state of...

Page 280: ...nputs shown above will be requested in the following format S X 5 1 CR LF RS 485 Mode See note The CLM responds in the following format NOTE URS 485 mode i s selected in paramerer 80 und a srarion number is selected in paramerer 81 then rhe requesifomai muz include rhe srazion number S denotes station number location h h Checksum will vary depending on the station number used REV B 9 92 SERIAL INT...

Page 281: ...sponse format X 5 2 e e e e e e e e e e e e e e e e e e e e s h h CEF e Four Auxiiiary Outputs aexidecimal Example System 1 0 Display Screens In the exarnple the first eight auxiliary outputs are on When status 52 is requested the state onioff of the following CLM auxiliary outputs shown above will be requested in the following format X _ 5 2 CR LF RS 232 Mode S X 5 2 CR LF RS 485 Mode see note 7 ...

Page 282: ...l vary depending on the station number used Status 53 Error Code And Error Message When Status 53 is requested the CLM responds with a two digit error code and a error message The error message transmitted is the Same as the error message shown on the hardware software display screen For more information about the error codes and error messages refer to chapter 8 Diagnostics Request format X 5 3 C...

Page 283: ...gth 1 8 2 When status 54 is requested the CLM responds with the overall material Iength that has been processed The response will show the same information as the length overall display screen The material Iengths are in increments of 1OOO input units The material length 1 cannot be cleared The material length 2 can be cleared by pressing the CR key while the length overall screen is dispiayed or ...

Page 284: ...n number is selecred in paramerer 81 rhen rhe requesrformar must include rhe sranon number S denotesstation number location h h Checksum will vary depending on the station number used Status 55 Material Speed When status 55 is requested the CLM responds with the current material speed The material speed response will depend on the material speed multiplication factor in Parameter 26 Refer to chapt...

Page 285: ... Mode S X 5 5 CR LF RS 485 Mode see note the CLM will respond in the following format X 3 3 0 0 0 2 3 4 3 S 5 2 CR LF RS 232 Mode 5 5 5 0 0 0 2 3 4 3 h h C R L F RS 485Mode NOTE VRS 485 mode is selecred in paramerer 80 und a srarion number is selecred in Parameter 81 rhen the requesrfomat must include rhe station nwnber S denotes station number location h h Checksum will vary depending on the stat...

Page 286: ... h C R L F z Totai piece counter 1 y Total piece counter 2 Example For this example the total piece counter 1 has counted 3160 parts and the totai piece counter 2 has counted 184 Parts When status 56 is requested W X 5 6 CR LF RS 232 Mode S X 5 6 CR LF RS 485 Mode see note the CLM responds in the foiiowing format NOTE VRS 485mode is selected in parameter 80 anti a srarion number is selecred in par...

Page 287: ...om when the FUN command was enabled until the FUN command is disabled is 8954 rnilliseconds 8 954 seconds When status 80 is requested X 8 0 CR LF RS 232 Mode S X 8 0 CR LF RS 485 Mode see note the CLM responds in the following format X 8 0 0 0 8 9 5 4 A 4 CR LF RS 232 Mode X S 8 0 0 0 8 9 5 4 S h h CR LF RS 485 Mode NOTE Ifm 485 mode is selecred in paramerer 80 and a sralion number is sellcred in ...

Page 288: ...he time measured from when the FUN command was enabled until the FUN command is disabled is 8954 milliseconds 8 954 seconds When status 81 is requested X 8 1 CR LF RS 232 Mode S X 8 1 CR LF RS 485 Mode the CLM responds in the foiIowing format X S 8 1 0 0 8 9 5 4 h h CR LF RS 485 Mode NOTE VRS 485 mode is selecred in Parameter 80 and a srarion number is selecred in paramerer 81 then rhe requesrform...

Page 289: ... error to the host device NOTE 9RS 485 mode is selected inParameter 80 und a starion number is selected in paramerer 81 the sendfonnar mwt include the sranon number S denotes station number location h h Checksum will vary depending on the station number used 7 7 4 2 CIear Overall Material Length When this control command is transrnitted to the CLM the overall material length 2 is cleared The mater...

Page 290: ...Status 56 in this chapter for more information Control Command Format C L Z B 5 CR LF RS 232 Mode S C L Z S h h CR LF RS 485 Mode NOTE If RS 485 mode is selecred in parmrer 80 and a sranon number is selected in Parameter 81 rhe send format mwr include rhe sranon number S denotes station number location h h Checksum wiU vary depending on the station number used REV B 9192 SERIAL INTERFACE 7 55 LSA ...

Page 291: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 292: ...t to the external Clear input Comector X3 pin 8 Typically the word Error a p p s on the top line of the display The second line displäys one of the following messages NOTE L3y requesting Status Code 53from a host device ro the CLM rhe CLM w i l l send the system error code und error rnessage to zhe hosr device Refer ro chaprer 7 Senal Inreflace for more informanon CODE E m O R MESSAGE 00 No Error ...

Page 293: ...error occurs when 24 Vdc signal to the CLM Emergency Stop input is interrupted connector X3 pin 3 1 The Emergency Stop pushbutton has been pressed 2 The Emergency Stop circuit has been broken Consult the machine builder s wirin diagrams to determine what could have caused the break in the E Stop circuit 3 24 Vdc has been applied to CLM connector XS pins 1 and 2 but CLM connector X3 is not instaile...

Page 294: ...select Autornatic mode CODE ERROR MESSAGE 07 Drive Not Ready This condition occurs if Autornatic mode is selected but t 2 4 Vdc is not present at Axis 1 Drive Ready input connector X3 pin 6 The recommended interconnects for the CLM LM BE 1133 or BE 1136 show that the Axis 1 Drive Ready input is supplied with 4 24 Vdc through the servo amplifier s Bb contacts These contacts close when the servo amp...

Page 295: ...um travel limit in parameter 11 is correct 2 Axis 1rnight be overshooting when decelerating to the home position causing axis 1 to reach the minimum travel limit If axis 1 is overshooting then decrease the material speed 3 If axis 1 overshooting is a problem consult chapter 6 for proper tuning of the axis 1 position gains CODE ERROR MESSAGE 11 Max Travel Lmt 1 This error occurs in Autornatic Mode ...

Page 296: ...ODE ERROR MESSAGE 13 Immediate Stop The error occurs when 24 Vdc is applied from the CLM Immediate Stop input connector X3 pin 5 1 The Immediate Stop pushbutton has been pressed 2 Consuit the machine builder s wiring diagrams to determine how the Immediate Stop input is used in the flying cutoff System CODE ERROR MESSAGE 14 Invalid Block rY The program contains a jump or branch command that causes...

Page 297: ...invalid progarn command NOTE ij Task 3 is being wed enter rhe Task 3program in rhe appropnareprogram block locanon before enabling the Task 3prograrn in Parameter 84 1 The prograrn command contains astensks Refer to chapter 5 to determine if the program command is used properly 2 The auxiliary input or output programmed in the CLM program is Zero CODE ERROR MESSAGE 16 BCD input This error will occ...

Page 298: ...D LML or LMR before the EOS command this error will occur 1 Venfy that the EOS command is programmed conectly Refer to chapter 5 for information on the EOS command and a typical flying cutoif program 2 Venfy that the EOS command is encountered on every flying cutoff cycle before thz LMD LML or LMR is encountered CODE ERROR MESSAGE 19 RTS Nesting This nesting enor occurs when an RTS command is enco...

Page 299: ...on of the the axis 2 command polarity are not the same 1 The Direction Axis 2 parameter P46 must be compatible w i t h the wiring of the encoder or with the command inputs ElIE2 2 The data entered in Encoder Data A2 parameter P41 does not conespond to the encoder used on the back of the Axis 2 motor Check that the lines per revolution entered in the parameter matches the data on the encoder 3 The ...

Page 300: ...it A2 parameter P43 does not correspond to the RPMIVolts on the axis 2 servo amplifier command input EllE2 4 The Accel Rate A2 parameter P44 vaiue is too large The motor is unable to accelerate at this rate 5 The Axis 2 Amplifier Enable output CLM connector X4 pin 14 is not connected to the Amplifier Enable RF input on the amplifier 6 The axis 2 encoder cable is not connected to the CLM connector ...

Page 301: ...alue stored in the Encoder Data Al pararneter Pol does not correspond to the encoder used on the back of the Axis 1 motor Venfy that the absolute encoder value stored in pararneter 01 corresponds to the value shown on the absolute encoder 2 The axis 1 absolute encoder cable is defective or is wired incorrectly 3 The axis 1 absolute encoder is defective CODE X ERROR MESSAGE 25 Abs Encoder 2 This en...

Page 302: ...is 2 motor Verify that the value stored in parameter 41 corresponds to the value on the absolute encoder 2 The axis 2 absolute encoder cable is defective or is wired incorrectly 3 The axis 2 absolute encoder is defective CODE ERROR MESSAGE 27 RS Break Error The enor will occur if the optional IDS board is enabled but the CLM does not detect the connection of the IDS board The IDS board is enabled ...

Page 303: ... The CLM LM parameters rnight contain asterisks indicating invalid data has been entered Refer to chapter 4 for information on how to enter the CLM LM Parameters CODE ERROR MESSAGE 30 Program Lost The error will occur when the back up battery which stores the CLM program when power to the CLM is tumed off is disconnected or the battery voltage is low 1 If this error occurs every time the CLM is tu...

Page 304: ... MESSAGE 32 Marker Pulse 2 The enor occurs if the marker pulse of the axis 2 encoder is closer than 1 16 revolution to the homing switch cam Refer to chapter Parameters 48 and 50 Move die axis 2 home limit switch a distance qua1 to or greater than 1 3of the axis 2 Feed Constant CODEI ERROR MESSAGE 33 No Marker Pulse2 The enor occurs if the axis 2 marker pulse was not detected within one rotation o...

Page 305: ...axis 2 commanded position has exceeded the axis 2 maximum travel limit 2 Verify that the axis 2 maximum travel limit in parameter 52 is correct CODE ERROR MESSAGE 36 Axii 2 Not Homed The error occurs if the User program encounters an absolute position command for axis 2 but that axis has not yet been homed 1 Verify that the axis 2 Parameters are correct Axis 2 can be homed in Manual or Automatic m...

Page 306: ... than the motor CODE ERROR MESSAGE 38 Synchr Dif A2 The Synchronization Difference A2 error occurs when the difference between the axis 1 motor and the axis 2 motor exceeds the value entered in Synchr Diff A2 parameter 40 This parameter is used to enable axis 1 and 2 to perforrn as a synchronized axis When the synchronized axis is enabled the synchronization difference factor rnust also be program...

Page 307: ... weeks of the first appearance of the diagnostic message Turn power OFF to the CLM remove the Memory and Battery Module refer to Figure 2 3 and replace the 3 5 volt lithium battery Call the Indramat Service Department if you have any questions concemint battery replacement 8 2 Serial Communication Errors Serial communications errors are not displayed on the CLM display module but the serial commun...

Page 308: ... to the Seriai Interface chapter 7 for the correct program command format CODE ERROR MESSAGES 02 RS Format Error The information transmitted contains more characters than is dlowed or a carriage retumlline feed is not transmitted at the end of the information Venfy that the information transmitted is in the proper format with a carriage retumlline feed Refer to the Send Interface chapter 7 for inf...

Page 309: ...r 81 Refer to chapter 4 for information about the Send Interface functions Venfy that the checksum being transmitted is calculated conectly Refer to the Send Interface chapter 7 for information about calculating the checksum CODE ERROR MESSAGE 05 Invalid Mode An attempt was made to transrnit parameter information without first selecting Parameter rnode Also if the LM Control Command CL0 DF was tra...

Page 310: ...between 00 and 99 Reier to the Send Interface chapter 7 for the correct parameter format CODE ERROR MESSAGE 08 R Stat Wrong An incomect format was used to transmit to the CLM Venfy that the status number is being transmitted to the CLM in the correct format to the CLM Refer to the Send Interface chapter 7 for the correct status request format CODE ERROR MESSAGE 09 Invalid Status This error occurs ...

Page 311: ...ed to the CLM is invalid it is not included in the list of prograrn commands found in chapter 5 Programmin Venfy that the program command being transmitted to the CLM is listed in chapter 5 and is used conectly 8 20 DlAGNOSTlCS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 312: ...are includedfor illusnanve purposes only and are subjecr ro change wirhour notice Check wirh Indramar ro be sure you are working wirk the latesr drawingspnor to insrallin o wiring and powering equipmenr LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 313: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

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Page 322: ... M i v x 8 3 OUTPUT 19 X 1 1 vloLET AUK 8 4 OUTPUT 28 iLLoY X 86 OUTPll 2 2 f I I O L U I 12221I I i U X 8 7 OUTPUT 23 yEL GRf ux as ouipur r I I p12s Gnn i u x es ourPur 25 AUX 18 OUTPUT 26 m X i i ourPu 2 X 1 I BRtl LR1t I I i i i x 16 OUTPUT 32 j I LALiH C L M NOTES L FERRULES I E N 0 5 i OF UNUSEO VIRES SHOULO BE S E P I R A T E L Y YRAPPED U I T l l E L E C T R I C I I T A P E I I TllE CL OUT...

Page 323: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 324: ...PLICATIONS USE E I T H E R INCAEHENTAL MEASURING UIIEEL OR ABSOLUTE ENCODER 2 1 THE VIOLET U I A E NOT SHOUN 1 ON THE INORAHAT CASLE 8 3 8 5 8 8 I S NOT USEO REXROTH CLM 01 3 M TDMl MAC iNDRAMAT INTERCONNECTION CnlCArO 111 BE 1136 Y oa 8 i i t i i rs orro a i c i r 8 S O Fon Se D P A O I L L A W Xli c 8 N T S aruirroav 6 or 8 LSA Control S L www lsa control com comercial lsa control com 34 960 62 ...

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Page 329: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 330: ... includedfor illustrative pulposes or ly and are subject ro change wirhour notice Check with Indrama to be szire you are working wirh rhe Zaresf drawingsprior tu imallirg wiring and powering equipmenr LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 331: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

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Page 334: ...P O L A R I T Y O F 3 M CONTACTS OC R A T E 0 CONTACTOR 3 1 C I C 6 O T Y P E R A P P L I C A T I O N 2 0 0 0 MFO 1 5 U WVDC 4 1 R I R3 I 0 OHM I00 WATT 5 1 T H E CL B b CONTACTS HAVE Pi MAXIMUM CURRENT C A P A G I L I T Y OF 1 5 0 mA T H E I C R CONTROL REAOY RELAY SHOULD HAVE A C O l i R E S I S T A N C E G R E I T E R THAN 4 8 0 OHMS I I LSA Control S L www lsa control com comercial lsa control...

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Page 338: ... W W a C Z w m u z z a 4 0 4 0 0 0 0 L W W a x C U u W a m G 4 W W 0 a a w n W m Z X 3 3 0 W W X W C W U E I C W m C r z 3 z o m U 0 Z n a U 4 I L W a I Y i U 0 U 0 i C C J a 0 W r 3 C X W 0 G C J C L a r u o W C d G L u m Y I i i U C U LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

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Page 340: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 341: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 342: ...PUT V O L T A G E LEVEL I AllXILIIRI NP 27 27 A U X I L I A A I IIIPUT I 1 12 A U X I L I I R I INPUT 28 2 8 A U X I L I A R I N P U T 4 4 29 I U Y I L I A R I INPUT 43 3B AUXILIAR INPUT I 6 3L I I U X I L I h R I INPUT 4 7 12 AUXlllARI TIIPIIT 48 7 E Z L i I F A SHOVll TERnlNIL BLOCK IS llDT U S F O I H E N I H E 1 C ENO SHOULO BE YRIPPEO i I N D I V I D U A L L I I V l l H I L E C I A I C b L T ...

Page 343: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 344: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 345: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 346: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 347: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 348: ... ABSOLUTE ENCOOER 2 1 THE VIOLE1 YIRE 1 NOT SHOUN I ON THE INORAHAT CABLE 03 0500 I5 NOT USEO I I INORAHAT CAWLE 83 0178 W R X A Q T H 2 AXIS CLM 01 3 M E TDMl MAC INTERCONNECTION 1 Pd B R A M AB DnAw HoMuwmen B E 1135 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 349: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 350: ...11 I 4 15 I E NOTE I 1 T Y P I C I L APPLICATIONS USE EITHER INCAEHENTAL OR ABSOLUTE ENCOOERS 2 1 THE VIOLE1 UIRE 1 NOT SHOWN 1 ON THE INOAAHAT CABLE 83 0588 I S NOT USEO LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 351: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 352: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 353: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 354: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 355: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 356: ...ncludedfor illustrativepulposes only and are subjecr ro change without notice Check with Indramat ro be sure you are working wirh the Zaresr drawingsprior ro insralling winng and powenng equipnzenr LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 357: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 358: ...LECTEO I I I MANUAL A l I I I I I I I EDIT SCRE NOTE I F PARAUETER HODE IS SELECTED THEN THE PARAHETER UODE SCREEH I S PARAMETER n o o E THE SCREEN DISPLAYED AN0 ALL DF THE ABOVE SCREENS ARE NOT P i p e 2 2 Map of CLKlMDisplar Screens RE B 9 92 CLM DISPLAY MAP C 1 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 359: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 360: ...APPENDIX D PARAMETER INPUT SHEETS LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 361: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 362: ...ing Setup 1 0Al Min Travel Al Max Travel Al Pos Presignal Al Monitoring Al Immediate Stop 1 Cut Width Al Knee Point Al Material Speed Test Mode Al Manual Cut Vector Length Corr Al Spec Func 1 Al Cropcut Al Reversing Hold Restende Al Spec Func 2 Al Free Free Free Free Free Free Free Free Free Free Free Feed Constant Mü Enc Lines Rev Mü REV B 9 92 PARAMETER INPUT SHEETS D l LSA Control S L www lsa c...

Page 363: ...ng Setup A2 Homing Offset A2 Homing Setup 110 Min Travel A2 Max Travel A2 Pos P r e s i g n a l A2 Monitoring A2 S p e c i a l Func A2 Rotary Table A2 Knee P o i n t A2 Synchro D i f f A2 F r e e Free F r e e F r e e F r e e F r e e F r e e F r e e F r e e Free F r e e F r e e Free Free Free Free F r e e F r e e F r e e F r e e Free D 2 PARAMETER INPUT SHEETS REV B 9 92 LSA Control S L www lsa con...

Page 364: ...ce S e r i a l Interface Language Memory Display S t a r t Task 2 3 I n t e r r u p t Vector Manual Vector Variations Free Free Free Free Free Free Free Free Free Free Free Free REV B 9 92 PARAMETER INPUT SHEETS D 3 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 365: ...ing Setup 1 0 A l Min Travel Al Max Travel Al Pos Presignal Al Monitoring Al Immediate Stop I Cut Width Al Knee Point Al Material Speed Test Mode Al Manual Cut Vector Length Corr Al Spec Func 1 Al cropcut AI Reversing Hold Restende Al Spec Func 2 Al Free Free Free Free Free Free Free Free Free Free Free Feed Constant MW Enc Lines Rev MW D 4 PARAMETER INPUT SHEETS REV B 9 92 LSA Control S L www lsa...

Page 366: ...on A2 Position Tol A2 Homing Setup A2 Homing Offset A2 Homing Setup 110 A2 Min Travel A2 Max Travel A2 Pos Presiqnal A2 Monitoring A2 special Func A2 Rotary Table A2 Knee Point A2 Synchro Diff A2 Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free Free REV B 9 92 PARAMETER INPUT SHEETS D 5 LSA Control S L www lsa control com comercial lsa control com...

Page 367: ... r i a l I n t e r f a c e Language Memory Display S t a r t Task 2 I I n t e r r u p t Vector Manual Vector V a r i a t i o n s Free Free Free Free F r e e Free Free Free Free Free Free Free D 6 PARAMETER INPUT SHEETS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 368: ...ncludedfor illurativepurposes only and are subjecr ro change wirhour nonce Check with Indramat to be sure you are working wfthrhe larest drawingsprior ro installing wiring and powering equipmenr LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 369: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 370: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 371: ...LM 10 3 RIZ INDRAMAT GIG AUXILAFIY OUTPUTS 1 3B 1X4 SYSTEM OUTPUTS BCO 8IHlRY X3 SYSTEII INPUTS TOP VIEW E 2 INSTALLATION DRAWINGS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 372: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 373: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 374: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 375: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 376: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 377: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 378: ... CLM 01 3 RIZ 3 5 0 1381 5 75 a 2 2 6 1 6 0 2 3 6 NOTE ALL OIUENSIONS ARE SHOUN IN mm INCH I FOR REFERENCE ONLY REV B 9 92 INSTALLATION DRAWINGS E 5 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 379: ...1 FOR REFERENCE ONLY 2 1 GASKET THICKNESS 3 16 3 1 GASKET MATERIAL CLOSED CELL NEOPRENE BLEND FOAH 4 1 BOTH S10ES OF GASKET HAVE APPLICATION OF PRESSURE SENSITIVE ADHESIVE E 6 INSTALLATION DRAWINGS REV B 9 92 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 380: ...ions The Rexroth Corporation lndramat Division 255 Mittel Drive Wood Dale Illinois 60191 Publication CLM 01 3 M Flying Cutoff Control User s Manual Publication No IA 74786 Revision B September 1992 Name Company Address Dept City State Zip Telephone 1 Comments LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 381: ...Marketing CommunicationsDepartment Rexroth Gorporationllndramat Division 255 Mittel Drive Wood Dale lllinois 60191 U S A LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 382: ...ood Dale IL 60191 Tel 708 860 1010 FAX 708 530 4631 Rexrothllndramat Technical Center 2110 Austin Avenue Rochester Hills MI 48309 Tel 313 853 8290 FAX 313 853 8298 o mannesmann technology company LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 383: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

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Rexroth Indramat Mannesmann Rexroth CLM-01.3-M, User Manual

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