Rewaco FX4 Operating Instructions And Service Manual Download Page 36

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rewaco

Spezialfahrzeuge GmbH

Schlosserstraße 24 • D-51789 Lindlar • Tel49 (0) 22 66/4799 99-0 • T49 (0) 22 66/4799 99-29 • [email protected] • www.rewaco.com

Changes may be made without

notice and no liability is accepted

for printing errors.

Version: EN - 08/2010

Summary of Contents for FX4

Page 1: ...Operating Instructions and Service Manual for the models FX4 FX5 FX6 RF1 ...

Page 2: ...ehicle Type Engine No Manufacturer s Order No Date of delivery Stamp of delivering rewaco partner dealership This vehicle with the regi stration number belongs to Name Street City Telephone Date of 1st registration rewaco Partner dealership Vehicle owner ...

Page 3: ...and mainte nance contribute towards the value retention and are also a pre requisite for guarantee claims Your rewaco Spezialfahrzeuge GmbH Informative notes The texts marked with this sign and with grey underlay point to additional information or possible danger of accidents and injuries These operating instructions contain important information for the use care and maintenance of the vehicle It ...

Page 4: ...ggage boot 12 Driving safely 14 Operating Instructions 15 Accessories 15 Emergency reflective triangle and first aid kit 15 Maintenance and Care 16 Checking engine and gear oil level 16 Checking coolant level 17 Checking the brake fluid 17 Checking the battery 17 Wear of brake pads 18 Tyre pressure and wear 18 Cleaning plastic and aluminium parts 18 Cleaning and caring for the bodywork 18 Inspecti...

Page 5: ...nstruction The following points should be taken into consideration when instructing the driver Instruction of vehicle driver about wearing eye protection a helmet and protective clothing Instruction about the operating elements of the vehicle Instruction run for the new driver as passenger Behaviour in bends Vehicle width Braking behaviour Behaviour in dangerous situations Practical instruction of...

Page 6: ...e pilot light see pg 8 6 Pilot light brake fluid level see pg 7 Steering fork lock 8 Blinker control lamp see pg 8 9 Pedal adjustment see pg 12 10 Brake pedal 11 Switch device see pg 7 12 Voltage indicator see pg 9 13 Coolant temperature indicator and Oil temperature indicator see pg 8 14 Ignition lock see pg 7 12 11 1 2 13 14 15 16 3 4 5 6 7 8 9 10 17 18 15 Fuel gauge see pg 9 16 Warning blinker ...

Page 7: ...al operation of the vehicle is no longer possible Parking brake The parking brake has a mechanical action on the rear wheels When parking the vehicle on an inclining road the vehicle should also be put into first gear The detailed information for maintenance and what to do in the case of malfunction of the service brake also apply here Ignition light switch Switch device Switch positions P Parking...

Page 8: ...oolant temperature indicator Normal range 90 100 C The engine has reached operating temperature when the pointer settles in the middle range between 90 C and 100 C In the case of high motor load or high outside temperatures the operating temperature may rise further for a short time This is still a safe range If the pointer remains above 110 C over a longer period however you should check the cool...

Page 9: ...od however you should check the oil level see page 16 If the pointer again rises above 130 C after a short drive park the vehicle safely to avoid damaging the engine and contact a rewaco partner dealership Operating voltage is 12 5 14 2 volt It the operating voltage does not reach 12 5 volt or exceeds 14 2 volt please contact a rewaco partner dealership The fuel gauge works only when the ignition ...

Page 10: ...opping distances resp braking paths of the vehicle Before starting out on a trip The operational safety of the vehicle is a prerequisite for dri ving safety That is why the vehicle must be checked prior to driving Function of lights and blinker system Cleanliness of headlights and lamps Setting of rear vision mirrors Fuel level Efficiency of brake system State of the tyres Additionally at regular ...

Page 11: ...ing the vehicle When parking the vehicle on a sloping road you must apply the parking brake and put the vehicle into first gear Starting with manual gearshift 2 4 1 3 R 5 Attention When the catalyser is hot do not park the vehicle on an inflammable surface fire danger Gear shift scheme FX4 FX5 FX6 Gear shift scheme RF1 With models FX4 FX5 and FX6 please lift the locking catch to shift into reverse...

Page 12: ...nt For vehicles with pedal adjustment you have the option of adjusting the brake and clutch pedals to your body height in two or three steps Please have the pedal adjustment carried out by a rewaco specialist workshop as certain settings for fastening need to be observed The tightness torque of the screw connection is 28 Nm Luggage boot All items of luggage or other items must be secured safely in...

Page 13: ... This Topcase offers the option of storing your luggage and protecting it against theft Luggage boot RF1 The model RF1 is series equipped with an integrated boot and glove compartment only RF1 GT 1 2 3 Service box 1 Tank cap 2 Dipstick 3 Boot latch In the open state the Topcase lid is held by an upright spring To close the Topcase lid please pull the centre of the spring lightly towards you as sho...

Page 14: ... adjust the driving speed to the road surface and weather conditions Aquaplaning can occur on wet roads This may lead to a loss of steering and braking capability of the vehicle When driving on long severe inclines the vehicle brake must be assisted by the engine braking action A correspondingly low gear must be selected which assists the braking effect The rewaco Saftybag protects against moistur...

Page 15: ...t dealer You can buy released accessories and original rewaco parts from your rewaco contract dealers In your own interest we recommend that you use only accessories released by the manufacturer and original rewaco parts for your trike The reliability safety and suitability especially for rewaco trikes have been tested for these accessories and parts For other products even when acceptance by an o...

Page 16: ...partnership dealers so that immediate rectification can be carried out to your satisfaction and to avoid any pos sible consequential damages Damage which indicates inadequate care of the vehicle does not fall under warranty claims Checking engine and gear oil level FX4 FX5 The dip stick is located on the engine FX6 The dip stick is located on the lid underneath the passenger seat RF1 The dip stick...

Page 17: ...of the brake fluid is also checked within the scope of an inspection service Over time brake fluid absorbs moisture from the environ mental air A too high moisture content of the fluid can lead to damage of the brake system You should therefore have the brake fluid checked regularly by a rewaco partner dealership Checking the battery With the models FX4 FX5 FX6 the battery is located underneath th...

Page 18: ...d be cleaned regularly and preserved Cleaning and caring for the bodywork Frequent washing will keep up the value of your vehicle Treat the bodywork and paint with preserver and polish from time to time There will be no guarantee accepted when applying and removing stickers decorative strips and similar materials Inspection intervals The maintenance inspection intervals are described in the annex ...

Page 19: ...ce it with a fuse of the same strength If the malfunction cannot be rectified by exchanging a defective fuse the electrical system must be checked as quickly as possible by a rewaco partner dealership Multiple changes of a defective fuse can lead to further damage Fuse assignment control panel 1 10 A 2 10 A 3 4 5 15 A 6 15 A 7 15 A 8 10 A 9 10 A 10 20 A 25 A 20 A 20 A 25 A 20 A 15 A radiator fan l...

Page 20: ...ection Lack of braking power If you discover a loss of braking power or changed braking behaviour while driving stop the vehicle at moderate speed Have the braking system checked by an expert workshop Technical data Tyre pressure Front tyre Inflation pressure PSI KPA 150 60 ZR 17 1 3 1 4 bar 20 140 180 55 ZR 17 1 8 2 0 bar 29 200 200 50 ZR 17 1 8 2 0 bar 29 200 Rear tyres 275 40 ZR 17 2 0 2 2 bar ...

Page 21: ...workshop Engineoil Model Quantity Specification FX4 FX5 2 75 Ltr SAE 20W 50 API SG FX6 3 5 Ltr SAE 20W 50 API CE CF CF 4 CG 4 RF1 4 75 Ltr SAE 5W 30 API SL ACEA A1 02 A5 02 B1 02 Ford WSS M2C 913 A WSS M2C 912 A1 WSS M2C 913 B Gear oil Model Quantity Specification FX4 FX5 FX6 2 5 Ltr SAE 80W 90 Hypoid GL 4 MIL L 2105 RF1 2 4 Ltr SAE 75W 90 API GL 4 VW 501 50 G50 Ford ESD M2C175 A ZF TE ML 02D 08A ...

Page 22: ...Ltr Petrol octane no 95 RF1 1 6 Ltr Petrol octane no 95 The use of poor quality fuels can lead to engine damage Load Please note that the maximum load see pg 23 for the vehicle may not be exceeded Special outfits and accessories must be taken into consideration FX4 FX5 FX6 Topcase max 15 kg incl luggage rack Leather luggage bags per side max 6 kg RF1 Boot max 20 kg Glove box max 5 kg Luggage rack ...

Page 23: ...yres rear 295 50 R15 opt 285 35 ZR 18 or 335 30 ZR 18 Wheel front 4 5 J x 17 optional 5 J x 17 or 5 5 J x 17 Wheels rear 10 J x 15 optional 11 J x 18 or 12 J x 18 Maximum Speed and fuel consumption Max Speed in km h 1 137 142 Acceleration 0 100 sec 1 11 9 9 2 Consumption at 90 km h l 100 km 1 5 5 5 7 Consumption at 120 km h l 100 km 1 7 1 7 3 Fuel Petrol octane no 91 Petrol octane no 95 Dimensions...

Page 24: ...180 55 ZR 17 or 200 50 ZR 17 Tyres rear 295 50 R15 opt 285 35 ZR 18 or 335 30 ZR 18 Wheel front 4 5 J x 17 optional 5 J x 17 or 5 5 J x 17 Wheels rear 10 J x 15 optional 11 J x 18 or 12 J x 18 Maximum Speed and fuel consumption Max Speed in km h 1 137 142 Acceleration 0 100 sec 1 11 9 9 2 Consumption at 90 km h l 100 km 1 5 5 5 7 Consumption at 120 km h l 100 km 1 7 1 7 3 Fuel Petrol octane no 91 ...

Page 25: ...pt 180 55 ZR 17 or 200 50 ZR 17 Tyres rear 295 50 R15 opt 285 35 ZR 18 or 335 30 ZR 18 Wheel front 4 5 J x 17 optional 5 J x 17 or 5 5 J x 17 Wheels rear 10 J x 15 optional 11 J x 18 or 12 J x 18 Maximum Speed and fuel consumption Max Speed in km h 1 153 156 Acceleration 0 100 sec 1 8 1 7 8 Consumption at 90 km h l 100 km 1 5 8 6 0 Consumption at 120 km h l 100 km 1 7 5 7 8 Fuel Petrol octane no 9...

Page 26: ... 40 ZR 17 opt 285 35 ZR 18 or 335 30 ZR 18 Wheel front 5 J x 17 optional 5 5 J x 17 Wheels rear 10 J x 17 optional 11 J x 18 or 12 J x 18 Driving performance and consumption Max Speed in km h 1 174 192 200 Acceleration 0 100 sec 1 6 7 5 6 4 8 Consumption at 90 km h l 100 km 1 5 8 6 6 6 8 Consumption at 120 km h l 100 km 1 7 5 8 1 8 5 Fuel Petrol octane number 95 Weight and Volume Vehicle width GT ...

Page 27: ... belt 2 Toothed belt 1 Axle collar 2 Brake pads front 2 rear 2 Brake rods 5 Axle suspensions 5 Frame axle screwed joints 2 Lighting 2 Tyre pressure 2 Screw joint steering fork 2 Steering head bearing 2 Tyre bolts 2 Front wheel spoke 2 Throttle cable 1 This Service Scope Table shows the individual work for the respective service interval 1 change 2 check 3 clean 4 oil 5 lubricate 6 only upon requir...

Page 28: ...ure Non scheduled control exchange carried out List control exchange or note for next service 1 000 km This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service 7 500 km or after ...

Page 29: ...heduled control exchange carried out List control exchange or note for next service This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service 15 000 km or after 12 months 22 500 k...

Page 30: ...heduled control exchange carried out List control exchange or note for next service This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service 30 000 km or after 12 months 37 500 k...

Page 31: ...heduled control exchange carried out List control exchange or note for next service This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service 45 000 km or after 12 months 52 500 k...

Page 32: ...heduled control exchange carried out List control exchange or note for next service This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service 60 000 km or after 12 months 67 500 k...

Page 33: ...heduled control exchange carried out List control exchange or note for next service This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service 75 000 km or after 12 months 82 500 k...

Page 34: ...eduled control exchange carried out List control exchange or note for next service 90 000 km or after 12 months This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service _______ k...

Page 35: ...eduled control exchange carried out List control exchange or note for next service This vehicle has been inspected according to the provisions of the service scope pg 27 by the following rewaco partner dealership at km reading Date rewaco partner dealership and signature Non scheduled control exchange carried out List control exchange or note for next service _______ km or after 12 months _______ ...

Page 36: ...chlosserstraße 24 D 51789 Lindlar Telephone 49 0 2266 479999 0 Telefax 49 0 2266 479999 29 info service rewaco com www rewaco com Changes may be made without notice and no liability is accepted for printing errors Version EN 08 2010 ...

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