Revo DCZ-200-GS User Manual Download Page 39 | Manualshive

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TWO LOOPERS
SHOULD BE THERE

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Summary of Contents for DCZ-200-GS

Page 1: ...ur repeated troubles caused by the out dated models of Overlock machines being used by you Further more it will make wonderful contribution certainly to the productivity when the machine is operated a...

Page 2: ...is available by exchange of necessary Gauge Parts Stroke of Needle 25 mm Needles DC x 1 size 9 to 18 Adjusting of Feeding Exchange of Eccentrics Knives for Fabric Cutting Lower Knife Made of Special S...

Page 3: ...Screws Rubber Cushions must be put exactly into each horrow on the plate when settiing machine Machine Table Supporting Board Fixing Fitting of Belt Cover Dimensions for Semi submerged Installation A...

Page 4: ...ines rested long time Clean Oil must be fed around Needle Guard and Upper Looper Bar additionally Oil Gauge and Confirmation of Oil Flow Check Oil Guard everyday before operation replenish clean oil i...

Page 5: ...r A to the direction showed by arrow and swing Presser Foot B out sideways 3 Insert Needle into Needle Bar as far as it will go loosening Needle Clamping Nut C then tighten the Nut again At this momen...

Page 6: ...essure of Presser Foot should be adjusted most weakly so far as presser Foot can act properly However the uniformity in the feeding and seaming will be lacked if the pressure is weak excessively The p...

Page 7: ...fe Holder will move to the direction X by pressure of the spring inside consequently Lower Knife will adhere closely to Upper Knife D with suitable strength And tighten Screw B again To narrow the wid...

Page 8: ...ted Each Eccentric has a stamp showing Stitch numbers per inch 25 4 mm However please pay your attention to the fact that there will be difference in some measure owing to kind or thickness of fabrics...

Page 9: ...18 3 2 8 2 4 Y 16 16 19 3 2 8 2 4 Y 17 17 20 3 2 8 2 4 Y 18 18 21 3 2 8 2 4 Y 19 19 22 3 2 8 2 4 Y 20 20 23 5 3 2 8 2 4 Y 22 22 26 3 2 8 2 4 Y 24 24 28 3 2 8 2 4 Y 26 26 31 3 2 8 2 4 Y 28 28 33 3 2 8...

Page 10: ...tightened and to direction E to be loosened Such being the case adjusting should be made in consideration of the goods balance of thread tension 3 TENSION OF UPPER LOOPER THREAD When it needs to tigh...

Page 11: ...the Needle Bar Connection Bracket which can be seen through Needle Bar Connecting Link Cover 4 TIMING BETWEEN NEEDLE AND UPPER LOOPER Insert the Upper Looper to its Looper Bar B at the deepest then t...

Page 12: ...ng of Lower Looper in right left is also necessary 7 TIMING BETWEEN NEEDLE AND LOWER LOOPER Distance between point of Lower Looper and Center of Needle must be 3 4mm when Looper comes to the left end...

Page 13: ...approximately higher than the top face of Stitch Plate This adjusting shall be made loosening Screws B D Auxiliary Feed Dog E must be fitted at 1 1 5mm lower than Main Feed Dog C 0 0 05mm A B C 1mm C...

Page 14: ...the Screw Driver E and adjust the parallelism 5 After adjusting tighten Screw D taking care to be no allowance between Feed Adjusting Pin F and Feed Bar G 6 Assemble in order of C B and A as they wer...

Page 15: ...Lower Knife referring to figure to the left side Due to aforementioned reason it is impossible to re sharpen Upper Knife by the ordinary Grinder therefore provisional one must be readied always When r...

Page 16: ...to the figure A Needle Thread Left Needle B Needle Thread Right Thread C Upper Looper Thread D Lower Looper Thread Machines for Heavy Duties A Needle Thread Left Needle B Needle Thread Right Thread C...

Page 17: ...1 Height of Needle 2 Needle Dropping 3 Needle and Upper Looper 4 Upper Looper and Lower Looper 5 Needle and Lower Looper 16 4 HEIGHT OF NEEDLES When both Needles reach to their highest position the di...

Page 18: ...adjust the above distance Open Front Cover and remove Looper Thread eyelet Supporter D Loosen Screw F for Upper Looper Bar Driving Arm E by the Wrench of size 5 16 In case of 2 Needle machines but th...

Page 19: ...ance between Hemming Guide E and Guide Holder will have the space just for a sheet of fabric And make the point of Hemming Guide E come to the halfway on thickness of the Guide Holder Blind Hemming Gu...

Page 20: ...edle Guard 12 Needle and Needle Guard G Excessive Strength or weakness Adjust to obtain suitable tension for thread tension B THREAD BREAKAGE a Incorrect threading Refer to Threading 4 5 15 b Improper...

Page 21: ...WING FINISH a Incorrect threading Refer to Threading 4 5 15 b Uneven thickness of thread Use thread of better quality c Poor finish of eyes on Eyelets Polish their eyes to be smooth by emery paper or...

Page 22: ...r Readjust by emery paper and the like Presser Foot Tongue Eyelet etc H DAMAGES ON FABRIC BY DOGS a Excessive sharpness of Dog Round it off by oilstone b Excessive pressure on Make it be as weak as po...

Page 23: ...21 3 7 5 6 4 32 33 33 34 1 2 9 8 10 9 19 20 11 15 16 17 18 21 22 23 24 25 27 31 23 26 28 29 30 R evo 4...

Page 24: ...LATCH PLUNGER 1 1 20 32629 CLOTH PLATE LATCH SPRING 1 1 21 32640 CHIP GUARD SUPPORTER 1 1 22 32610 CHIP GUARD FIX 1 1 23 4440 SCREW FOR 32607 32640 1 4 24 1330 SCREW FOR 32610 1 1 25 1222 SCREW FOR 3...

Page 25: ...23 31 4 32 33 30 34 35 36 37 38 39 40 37 38 1 2 3 15 16 20 21 22 5 17 18 19 7 8 9 10 11 12 13 14 9 10 24 25 23 28 30 27 29 6 6 A...

Page 26: ...SCREWS FOR 32614 1 4 18 525 SEAL FOR 5075 1 1 19 5075 OIL HOLE SCREW 1 1 20 32924 OIL SIGHT TOP WINDOW SEAL 1 1 21 32930 OIL SIGHT TOP WINDOW 1 1 22 1333 SCREWS FOR 32930 1 3 23 32624 FOOT LIFTER HIN...

Page 27: ...25 1 2 3 4 11 12 18 14 13 15 16 5 6 3 4 7 8 9 10 22 23 21 20 19 26 28 27 12 17 24 25 29 30 31 32 33 34 35 36 38 12 44 41 42 43 40 42 41 12 45 46 39 47 48 18 B 18 A...

Page 28: ...32425 1 1 18 32424 NEEDLE THREAD EYELET 1 1 18 A 32575 AUXILIARY NEEDLE THREAD EYELET 1 18 B 4358 SCREW FOR 32575 1 19 567 SEAL FOR 5062 1 1 20 5062 OIL HOLE SCREW 1 1 21 32976 STAY RUBBER CUSHION 1...

Page 29: ...27 1 2 3 4 11 12 18 14 13 15 16 5 6 3 4 7 8 9 10 22 23 21 20 19 26 28 27 12 17 24 25 29 30 31 32 33 34 35 36 38 12 44 41 42 43 40 42 41 12 45 46 39 47 48 18 B 18 A...

Page 30: ...3 32358 LOOPER THREAD EYELET LEFT 1 1 44 32960 LOWER LOOPER THREAD EYELET 1 1 45 316 DRAIN HOLE SEAL FOR OUTER 1 1 46 9851 DRAIN HOLE SCREW FOR OUTER 1 1 47 32421 DRAIN HOLE SEAL FOR INNER 1 1 48 5075...

Page 31: ...29 1 2 4 5 6 7 9 10 6 11 13 14 15 16 17 18 37 36 35 34 31 32 41 27 24 25 28 29 30 23 33 25 29 20 34 47 20 21 22 43 46 42 38 39 40 20 19 20 40 REVO 48...

Page 32: ...FOR 32782 1 1 23 32904 UPPER KNIFE DRIVING SHAFT BUSHING RIGHT 1 1 24 3654 SCREW FOR 32904 1 1 25 32905 UPPER KNIFE DRIVING SHAFT BUSHING LEFT 1 1 26 2133 SCREW FOR 32905 1 1 27 32906 UPPER KNIFE DRIV...

Page 33: ...31 1 2 4 5 6 7 9 10 6 11 13 14 15 16 17 18 37 36 35 34 31 32 41 27 24 25 28 29 30 23 33 25 29 20 34 47 20 21 22 43 46 42 38 39 40 20 19 20 40 REVO 48...

Page 34: ...SWARUP MECHANICAL WORKS REF No DESCRIPTION UNITS RATE 32 SPARE PARTS LIST OF REVO OVERLOCK MACHINE PART No 48 32796 LOWER LOOPER DRIVING SHAFT OIL SEAL 1 1 Notes...

Page 35: ...33 1 2 3 4 5 6 11 12 13 14 15 16 17 18 19 12 19 36 15 16 37 38 12 11 12 13 20 10 40 1 41 8 16 25 26 43 35 34 32 31 33 28 29 39 45 46 42 51 52 24 53 44 22 48 47 49 50 55 56 54 26 23 27 30 12 7 40 7A 8A...

Page 36: ...5520 MAIN SCREWS FOR 32644 32902 32910 1 3 17 32662 NEEDLE BAR DRIVING CRANK COUNTERWEIGHT 1 1 18 3635 SCREWS FOR 32662 1 2 19 32670 NEEDLE BAR CONNECTING ROD 1 1 20 5071 SCREWS FOR 32670 32900 1 4 2...

Page 37: ...35 1 2 3 4 5 6 11 12 13 14 15 16 17 18 19 12 19 36 15 16 37 38 12 11 12 13 20 10 40 1 41 8 16 25 26 43 35 34 32 31 33 28 29 39 45 46 42 51 52 24 53 44 22 48 47 49 50 55 56 54 26 23 27 30 12 7 40 7A 8A...

Page 38: ...1 44 32601 THROAT PLATE SUPPORTER 1 1 45 6662 SCREWS FOR 32601 1 1 46 32604 CLOTH PLATE RUBBER CUSHION 1 1 47 32916 LOWER KNIFE HOLDER 1 1 48 4591 SCREW FOR 32916 1 1 49 32919 LOWER KNIFE HOLDER SPRIN...

Page 39: ...37 11 12 13 14 15 16 41 13 40 1 2 10 8 36 1 2 4 9 3 5 19 18 35 6 7 14 13 21 22 23 24 25 4 9 3 26 27 34 38 39 5 45 46 27 20 31 7 37 28 18 19 42 43 44 30 29 32 33 TWO LOOPERS SHOULD BE THERE...

Page 40: ...T END CAP 1 1 16 5345 SCREWS FOR 33013 1 3 17 34104 UPPER LOOPER BAR DRIVING ARM 1 1 18 520 WASHERS FOR 34104 32789 1 2 19 5500 SCREWS FOR 34104 32789 1 2 20 32800 UPPER LOOPER BAR 1 1 21 32799 UPPER...

Page 41: ...39 11 12 13 14 15 16 41 13 40 1 2 10 8 36 1 2 4 9 3 5 19 18 35 6 7 14 13 21 22 23 24 25 4 9 3 26 27 34 38 39 5 45 46 27 20 31 7 37 28 18 19 42 43 44 30 29 32 33 TWO LOOPERS SHOULD BE THERE...

Page 42: ...TE 40 SPARE PARTS LIST OF REVO OVERLOCK MACHINE PART No 41 9604 SCREWS FOR 30228 1 2 42 32789 LOWER LOOPER HOLDER ARM 1 1 43 32959 LOOPER THREAD PULL OFF LEFT 1 1 44 1326 SCREWS FOR 32959 1 2 45 32790...

Page 43: ...41 42 41 35 37 38 39 40 41 42 29 30 31 32 33 34 36 34 21 22 20 17 16 19 18 14 45 44 43 25 26 27 28 3 4 5 6 8 9 10 15 13 11 11 1 2 2 1 1 4 8 46 47 24...

Page 44: ...HINGE 1 1 16 32728 FOOT CARRIER WASHER 1 1 17 5541 SCREW FOR 32725 1 1 18 335 NUT FOR 4357 1 1 19 4357 STOP SCREW FOR PRESSER FOOT 1 1 20 32722 FOOT LIFTER LEVER SHAFT 1 1 21 32723 FOOT LIFTER HINGE P...

Page 45: ...43 42 41 35 37 38 39 40 41 42 29 30 31 32 33 34 36 34 21 22 20 17 16 19 18 14 45 44 43 25 26 27 28 3 4 5 6 8 9 10 15 13 11 11 1 2 2 1 1 4 8 46 47 24...

Page 46: ...VO OVERLOCK MACHINE PART No 43 32727 PRESSER FOOT RELEASE LEVER 1 1 44 32420 PRESSER FOOT RELEASE LEVER BUSHING 1 1 45 4635 SCREW FOR 32420 1 1 46 32726 PRESSER SPRING 1 1 47 6401 PRESSER SPRING ADJUS...

Page 47: ...45 1 2 3 8 7 4 5 6 25 7 8 9 10 11 13 26 24 27 12 14 15 18 16 17 18 14 16 19 20 21 22 23 29 28 28 1 PENDING...

Page 48: ...WICK FOR 32866 1 1 14 32853 FEED BAR DRIVING CONNECTION BUSHINGS 1 2 15 32852 MAIN FEED BAR DRIVING CONNECTION 1 1 16 FEED DRIVING ECCENTRICS SEE BELOW THE TABLE 1 2 17 32851 DIFFERENTIAL FEED BAR DRI...

Page 49: ...47 1 2 3 8 7 4 5 6 25 7 8 9 10 11 13 26 24 27 12 14 15 18 16 17 18 14 16 19 20 21 22 23 29 28 28 1 PENDING...

Page 50: ...DRIVING ECCENTRICS TABLE PART No 32821 5 32822 6 32835 7 32823 8 32824 9 32825 10 32836 11 32826 12 32827 13 32828 14 32837 15 32838 16 32829 17 32839 18 32830 19 32840 20 32841 22 32842 24 32832 26 3...

Page 51: ...49 15 16 17 21 19 22 23 24 28 29 23 1 2 3 4 18 5 6 7 8 9 10 12 13 14 15 44 45 49 52 51 46 48 42 41 45 45 49 48 48 11 45 45 43 49 50 46 39 38 37 40 45 45 34 35 36 31 32 33 30...

Page 52: ...OZZLE CAPS 1 2 16 32479 OIL SIGHT TOP NOZZLE 1 1 17 32476 OIL RECEIVER 1 1 18 9604 SCREW FOR 32476 1 1 19 9909 OIL TUBE FITTING NUT 1 1 20 37675 OIL TUBE CLAMPS SMALL 1 2 21 32850 OIL TUBE 150 1 1 22...

Page 53: ...51 15 16 17 21 19 22 23 24 28 29 23 1 2 3 4 18 5 6 7 8 9 10 12 13 14 15 44 45 49 52 51 46 48 42 41 45 45 49 48 48 11 45 45 43 49 50 46 39 38 37 40 45 45 34 35 36 31 32 33 30...

Page 54: ...RKS REF No DESCRIPTION UNITS RATE 52 SPARE PARTS LIST OF REVO OVERLOCK MACHINE PART No 46 7668 OIL TUBE FITTING STUDS 1 3 50 32948 OIL TUBE 47 1 1 51 37668 OIL TUBE FITTING TWO WAY END 1 1 52 32949 OI...

Page 55: ...REVO HIGH SPEED SEWING MACHINE 1 2 3 4 5 6 8 9 10 11 12 13 16 53...

Page 56: ...54 ACCESSORIES...

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