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Reverso Pumps, Inc.  www.reversopumps.com | [email protected] | Ph: (954) 522-0882

Primary Inspection, Installation, & Electrical Installation

Primary Inspection

•  Upon delivery inspect the FPS (Fuel Polishing 

System) for any damage that may have occurred 

during shipment.

•  Inspect the interior of the unit for mechanical or 

electrical damage. 

•  If the unit is damaged upon delivery, contact the 

shipping company immediately.

Mounting

•  The FPS should be wall mounted on a hard, vertical 

surface capable of supporting the weight of the unit. 

•  The control electronics are enclosed in a NEMA 4 

weather proof box and will withstand being located 

outside. 

•  In all cases the unit should be located as close as 

possible to the tank being serviced. (see Max. Lift in 

Technical Specifications).

•  When installing the unit below the level of the fuel 

on above ground fuel tanks, consideration should 

be made to the installation of an anti-syphon valve 

to prevent fuel spillage in the case of a leak in the 

piping system.

Electrical

•  Installation of unit should only be performed by 

qualified installation personnel who have thoroughly 

read and understands the installation instructions 

covered in this manual.

•  To avoid the risk of electric shock, make sure that 

the power supply is disconnected. Ensure that the 

power supply is at zero volts with a multimeter before 

making any electrical connections. 

•  To ensure operator safety the FPS must be 

connected to properly grounded power sources.

•  Make sure that your unit and power supply are 

configured for the same voltage rating. 

•  External control voltage must be supplied by 

customer.

Piping

Use quality approved fuel line materials with at least 

1/2” inner diameter line. Smaller plumbing will place 

excessive load on the motor and shorten its life. A full 

port ball valve should be installed on the inlet and outlet 

ports of the FPS.

The pickup line(s) (suction) should originate from the 

lowest point of the tank and should be connected directly 

to the inlet. For optimal performance, ensure that this line 

is free and nothing is restricting flow. It is recommended 

to install a foot valve to keep the system primed, 

especially if the system is located above the lowest 

possible fuel level in the tank. 

If the FPS is mounted below tank top level, a priming 

tee should be installed on the highest point of the 

suction line to be able to easily prime the systems 

suction line. 

The return line(s) (discharge) should be connected to 

the outlet and enter the tank as far as possible from 

the pick up tube and extending 2/3 down into the 

tank. For optimal performance, ensure that the outlet, 

discharge or return, line(s) are free and nothing is 

restricting their flow.

The suction line of the FPS must be independent and 

separate from the suction line of the engine. Do not 

integrate into engine fuel system.

When installing this unit, FLEXIBLE CONNECTIONS 

MUST BE USED TO REDUCE STRESS on the 

plumbing and prevent damage to the unit.

Hoses, piping, solenoid valves and foot valves 

shown in the diagrams below are not provided 

with the system and must be provided by the 

user/contractor, unless agreed upon otherwise.

Fuel 

Tank

FV

Fuel 

Polishing 

System

Fuel 

Tank 

#

1

Fuel 

Tank 

#

2

Fuel 

Tank 

#

3

Fuel 

Tank 

#

4

S

S

S

S

S

S

S

S

FV

FV

FV

FV

S

S

FV

Solenoid valve

Foot valve
Ball valve

Summary of Contents for FPS-210

Page 1: ...Reverso Pumps Inc www reversopumps com contact reversopumps com Ph 954 522 0882 Manual FPS 210 Shown with optional magnetic fuel conditioner ...

Page 2: ...ion Installation Electrical Installation 7 Initial Setup 8 Digital Timer Instructions Set Date and Time 9 Digital Timer Instructions Set Schedule Timer 10 Digital Timer Instructions Set Manual Timer 11 Digital Timer Alarms 12 Backflushing Instructions 13 Filter Element Replacement 14 Spare Parts 15 Troubleshooting 16 ...

Page 3: ...2 System Overview 1 2 3 4 7 8 9 6 5 Control panel Cover Vacuum gauge Fuel water separator model SWK 2000 18 Base Fuel conditioner optional Inlet 1 2 Male JIC Drain valve Push in and turn counter clockwise to open Pump and Outlet not shown under cover 1 2 Male JIC 1 4 5 3 2 6 9 8 7 ...

Page 4: ...rvice system light indicates an alarm has been triggered and user must service the system 9 Pump active light indicates fuel polishing system is running 10 Manual timer mode active light indicates system is operating in manual timer mode not schedule timer mode 11 Left key 12 Up key 13 Right key 14 Down key 15 OK key 16 Escape key Control Panel Digital Timer 1 5 6 7 8 9 10 2 3 4 Control Panel Digi...

Page 5: ...DATE COMMENTS Q A MFG APPR ENG APPR CHECKED DRAWN DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 64 ANGULAR MACH BEND 0 2 TWO PLACE DECIMAL 01 THREE PLACE DECIMAL 005 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF REVERSO PUMPS ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF REVERSO PUMPS IS PROHIBITED Part 21 1944 01 All D...

Page 6: ...se 32 8 ft 10m with foot valve above liquid level Maximum Delivery Hose 164 ft 50m Maximum Level Difference Between pump and suction from 5 9 8 ft maximum 1 5 to 3 m maximum Between pump and highest point of delivery 23 ft 7m maximum Timer Digital PLC Inlet 1 2 Male JIC Outlet 1 2 Male JIC Max Fluid Viscosity 29 CST Filter Torque Values Bowl Retainer Ring 8 Nm 70 in lbs Lid 8 Nm 70 in lbs Plug 15 ...

Page 7: ...age rating External control voltage must be supplied by customer Piping Use quality approved fuel line materials with at least 1 2 inner diameter line Smaller plumbing will place excessive load on the motor and shorten its life A full port ball valve should be installed on the inlet and outlet ports of the FPS The pickup line s suction should originate from the lowest point of the tank and should ...

Page 8: ...e ON Pump will start upon pressing the start button Pump will automatically shut off after the preset run time Operate in this mode if system will run one set time If the system is equipped with a mechanical timer turn timer knob clockwise to desired number of hours for operation If the system is equipped with a digital timer choose timer mode if available You may have previous verison circular di...

Page 9: ...ates your selection Use LEFT RIGHT key to move selection Use UP DOWN key to change date and time Press OK key when finished and to return to previous menu Select Clock option Press OK key to continue 1 2 3 4 5 6 Press ESC key Press ESC key again to return to current time screen Now shown is the current time screen Press UP key to return to program screen 7 8 ESC OK MTWTFSS MTWTFSS 11 00 15 00 ON O...

Page 10: ...st day of the week This flashing underline indicates your selection Use the LEFT RIGHT keys to move between the dates start time and stop time When using this method follow sequence exactly or damage to program can occur non warrantable situation Change the run time With the flashing underline in the days row use the LEFT RIGHT key to move to start time ON Press OK key until flashing box appears U...

Page 11: ...This indicates your selection Use RIGHT arrow key to move between move underline to program time SET Press OK key and flashing box appears Use UP DOWN key to change time The m indicates minutes and can be changed to h for hours When finished press OK key In the screen shown below the system is set to run for 20 minutes and will stop once the time has expired Top row indicates current time Bottom r...

Page 12: ... in the unit If one of the alarms should sound De energize system when servicing unit 1 Follow the directions displayed on the screen 2 Press RESET STOP button 3 Wait at least 2 minutes then press START to restart the unit If you have successfully cleared the alarms the unit should restart ESC OK HI WATER DRAIN BOWL ESC OK HI PRESS Check Discharge ESC OK HI VAC BACK FLUSH FILTER High Water Alarm H...

Page 13: ...versopumps com contact reversopumps com Ph 954 522 0882 Backflushing Instructions Prior to service ensure the system is off Backflushing is for particulate removal only and will not remove sludge once embedded in the filter media ...

Page 14: ...ps com contact reversopumps com Ph 954 522 0882 Filter Element Replacement Replacement Filter Element Element Description 01810 01830 01860S 10 Micron 30 Micron Standard 60 Micron Stainless Steel Prior to service ensure the system is off ...

Page 15: ... micron element 1 case contains 12 pieces 59 01830S 60 micron element stainless 65 30421 Lid gasket 65 30423 Bowl gasket 65 30979 Seal kit 16 30404 Hex Bolt Kit 4 lid hex bolts 4 bowl hex bolts 8 washers and 4 o rings for lid hex bolts 16 30408 Bleed screw 65 30353 Drain valve 65 30572 01 02 White lid tapped gauge bleed screw and lid gasket sold separately 65 30298 Spring frame 80 3146 Replacement...

Page 16: ...as been run dry or insufficient fuel Plumbing on inlet side not appropriately dimensioned Pump requires too much power Air in plumbing lines Liquid too viscous Insufficient fuel supply Air leaks in the inlet pipe Air or gas on the suction side Control power not available Tripped circuit breaker on control board Pump failed and seized Motor failure Check service switch is in the ON position Loose p...

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