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3.1.3.5   Power-Up Tests

 

Display Software Version Mode:  The software version can be displayed during power-up by pressing and holding the RUN/

STOP and the up arrow buttons when the power is switched on.  Release the buttons when the display reads “UEr”.  The decimal 

point number displayed on the display is the software version.  To exit this mode, press the RUN/STOP button.

 

Display Software Checksum Mode:  If the pump is operating erratically, there is the possibility that the firmware stored in the 

program memory integrated circuit (EPROM) has been corrupted.  Each version of firmware has a checksum which is printed on 

the EPROM label.  The pump cover must be removed to gain access to the EPROM which is located on the pump control board; 

therefore, this should be done only by a qualified technician.  To verify that the firmware has not been corrupted, do the follow-

ing: The software checksum can be displayed during power-up by pressing and holding the RUN/STOP and the down arrow 

buttons when the power is switched on.  Release the buttons when the display reads “CHE”.  After approximately 25 seconds, the 

4-digit hexadecimal checksum will be displayed.  To exit this mode, press the RUN/STOP button.  If the checksum displayed does 

not match the checksum printed on the EPROM’s label, the EPROM must be replaced.  Note: If the pump is operating correctly, 

the firmware version and checksum can be displayed, then written in the manual for future comparison.  This will save time dur-

ing future troubleshooting since the pump cover will not have to be removed to read the EPROM label.

 

Serial Port Loop Back Test Mode:  If an external device will not communicate to the pump via the serial port, the serial port loop 

back test can be used to verify that the serial port is functioning properly.  During power-up press and hold the up arrow and the 

down arrow buttons when the power is switched on, then release the buttons.  The display must read “C00” for the first half of the 

test to pass.  Plug in the serial port loop back plug (a modular plug with pins 2 & 5 jumpered together and pins 3 & 4 jumpered 

together.).  The display must read “C11” for the second half of the test to pass.  To exit this mode, press the RUN/STOP button.

3.2 

Rear Panel Remote Input

 

An RS-232C modular jack is provided on the back panel. A computer, with appropriate software, can be used as a remote control 

device for pump operation via this connection.

 

Note: For external connections and serial communications see Appendix A at the back of this manual.

 4. 

Theory of Operation

4.1 

Mechanical Operation

4.1.1 

Liquid System Flow Path

 

The flow path of the dual head pump starts at the inlet of the pump head, passes through the pump head and the prime/purge 

valve, into the pulse damper, then finally through the bulkhead filter and out the front panel of the pump.

4.1.2 

Pump Cycle

 

The pump cycle consists of two phases, the pumping phase and the refill phase.

 

During the operation of the pump, one pump piston displaces fluid at a constant rate from one head, while the other piston is 

refilling the other pump head with fluid. When that piston is finished displacing fluid, the other piston immediately starts. This 

results in a constant, stable flow from the pump at high pressure.

Figure 3-2.  Dual Head Pump Rear Panel

Summary of Contents for 26408

Page 1: ...www restek com 1 Pack In A Box Dual Piston Pump Operator s Manual cat 26408 Chromatography Products www restek com 1 800 356 1688 1 814 353 1300...

Page 2: ...2 4 4 Solvents With Harmful Effects 2 5 Instrument Installation 2 5 1 Mobile Phase Reservoirs 2 5 2 Inlet Tubing and Filters 2 5 3 Outlet Tubing 2 5 4 Priming the Pump 2 5 5 Long Term Pressure Calibr...

Page 3: ...eals 5 4 Check Valve Cleaning 5 5 Cleaning the Pump 5 6 Cleaning the Cabinet 5 7 Lubrication 5 8 Fuse Replacement 5 9 Battery Replacement 6 Quick Guide to Problem Solving 7 List of Replacement Parts A...

Page 4: ...without pulse damper 0 to 6000 psi with pulse damper Pressure Accuracy 1 of full scale pressure Pressure Zero Offset 0 2 psi Pressure Control Accuracy 10 or 100 psi whichever is larger Dimensions 5 5...

Page 5: ...r bubbles are formed during the inlet stroke The key to preventing cavitation is to reduce inlet restrictions The most common causes of inlet restrictions are crimped inlet lines and plugged inlet fil...

Page 6: ...acy This note applies if your pump is equipped with an electronic pressure transducer The transducer has been zeroed and calibrated at the factory Over the life of the pump some drift may occur For ex...

Page 7: ...actual flow rate The actual flow rate is displayed using the MODE key when the mL min indicator is blinking 3 1 3 1 Digital Display The 4 digit display shows the pump s maximum flow rate mL min pressu...

Page 8: ...s percentage use the up arrow and down arrow buttons When you have selected the desired value for ramp speed adjustment press the RUN button to return to the normal operation of the pump The 0 or 1 is...

Page 9: ...ll not have to be removed to read the EPROM label Serial Port Loop Back Test Mode If an external device will not communicate to the pump via the serial port the serial port loop back test can be used...

Page 10: ...plugged if the pres sure exceeds the maximum pressure rating of the pump or if the mechanism jams In the event a motor stall occurs the electrical current being supplied to the motor is turned off and...

Page 11: ...ure into the housing and tighten 5 2 Changing Pump Heads 5 2 1 Removing the Pump Head 1 Turn OFF the power to the dual head pump 2 Unplug the power cord 3 Remove the inlet line and filter from the mob...

Page 12: ...ng any other tool will scratch the finish 3 Repeat the procedure for the low pressure seal in the flush housing 4 Inspect and if necessary clean the pump head as described in Section 5 2 2 5 2 3 2 Cle...

Page 13: ...2 mL SS 2000 psi 3 mL min 3000 4000 psi 3 4mL min 5 4 Check Valve Cleaning Many check valve problems are the result of small particles interfering with the operation of the check valve As a result mos...

Page 14: ...check the fuse located on the motor power circuit board Replace it with a 5 A slow blow fuse 5 9 Battery Replacement The battery provides power for the memory that holds the current pump configuratio...

Page 15: ...4 Consider changing to self flushing pump 5 Excess lubricant on piston head if using buffers carrier 5 Clean excess lubricant and dirt from piston carrier See Section 5 8 Blue dye in mobile phase Puls...

Page 16: ...Transducer Tee Assembly 880139 Dual Head SMT Board Set pump serial 20 000 880112 Dual Head Board Set pump serial 20 000 880122 Front Panel Assembly 880904 Dual Head Overlay Part number for single pie...

Page 17: ...racterized by a unique two letter command code and only one command can be issued per line Case is not important that is the command codes PR Pr pR and pr are all equivalent Response strings sent by t...

Page 18: ...the minimum value is 0 The value must be expressed as four digits i e for 100 psi xxxx 0100 SF OK Puts the pump in fault mode Turns on the FAULT LED and stops the pump immediately RF OK x y z Reads t...

Page 19: ...providing the proper run stop logic level flow rate control frequency or flow rate control voltage can be used as a remote con trolling device for pump operation via this connection The terminal boar...

Page 20: ...contact an open collector output an open drain output or any output with a high logic level output of 3 8 to 6 0 volts and a low logic level output of 0 0 to 0 5 volts A switch contact or a relay cont...

Page 21: ...which drives the VOLTAGE IN and VOLTAGE COM connections must be isolated from the safety ground to prevent a ground loop current If the pump s displayed flow rate jumps up and down erratically suspect...

Page 22: ...with firmware identification Information screens are updated automatically however refresh buttons are available for pump information Basic operations and basic flow rate buttons are available Flow ra...

Page 23: ...e above When time events are programmed the Timer control will appear in the top middle of the screen Up to 3 timed triggers of the pumps relay output may be set Note Pump firmware must be compatible...

Page 24: ...0 will be set for the first solvent enter the needed percentage starting at the second solvent A Graphical Gradient Display tab is located on Gradient Table This will plot the programmed gradient for...

Page 25: ...bsolute accuracy of the polling interval is not guaranteed this is a Windows limitation The graph will start when the Poll for Flow and Pressure button is pressed To log the data click the Log Data bu...

Page 26: ...gure Assign Com Ports PC connection to the pump A wiring diagram is available under Configure RS232 Connection A timer is available under Testing Timer Basic up down functions are available The PC s s...

Page 27: ...m date of shipment In the event of such a defect Restek will repair or replace the product or necessary parts therein at its discretion and such repair or replacement shall be the sole remedy of this...

Page 28: ...fax 1 814 353 1309 www restek com Restek France phone 33 0 1 60 78 32 10 fax 33 0 1 60 78 70 90 e mail restek restekfrance fr Restek GmbH phone 49 0 6172 2797 0 fax 49 0 6172 2797 77 e mail info rest...

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