resideo V404 Quick Start Manual Download Page 8

V404, V504, V524, V804, AND VS824 AUTOMATIC VALVE OPERATORS

© 2021 Resideo Technologies, Inc. All rights reserved.
 This product is manufactured by Resideo Technologies, Inc. and its affiliates.

www.resideo.com

Resideo Technologies, Inc.
1985 Douglas Drive North, Golden Valley, MN 55422
1-800-468-1502
95-6999—08    M.S.  Rev. 09-21 | Printed in United States

STARTUP AND CHECKOUT

GAS COCK SETTINGS 

The Lite-Rite gas cock knob has three settings:

OFF, which prevents any gas from passing through 

valve to e.ither main or pilot burner. 

PILOT, which permits gas to flow to pilot burner only

ON, which permits gas to flow to both main and pilot 

burners when the thermostat calls for heat.

PILOT LIGHTING PROCEDURE 

1.

Slightly depress Lite-Rite gas cock knob and turn 

clockwise to OFF.Wait 5 minutes for all unburned 

gas to vent.

WARNING

Remember that liquefied petroleum (LP) gas is 

heavier than air and will not vent upward 

naturally. Do not light pilot or operate electric 

switches, lights, or appliances until you are sure 

work area is free of gas. Failure to follow these 

instructions may result in an explosion. 

2.

Turn the Lite-Rite knob to PILOT, depress it com-

pletely, and light the pilot burner while holding it 

down. Hold the knob down about one minute. If 

the pilot goes out when the.knob is.released, 

repeat steps 1 and 2.

3.

Turn the knob to ON, and set the thermostat or the 

dial on the V504/V524. operator above room tem-

perature to turn on main burner.

GAS LEAK TEST

WARNING

DO NOT OMIT THIS TEST 

With main burner in operation, paint gasket lines 

between operator, pressure regulator or cover 

plate, and main valve with rich soap and water 

solution. Bubbles indicate gas leakage. To stop 

leak, tighten assembly screws or, if necessary, 

replace gasket. 

CHECKOUT 

Place the system into operation, and observe through 

one complete cycle to be sure all controls function 

properly. With V504/V524 operator, make sure burner 

comes on when room temperature drops below the dial 

setting, and the system maintains the desired 

temperature. 

Summary of Contents for V404

Page 1: ...ng the valve V504 provides modulating control V524 provides on off control The V504 V524 replacement operator package includes Operator Operator Gasket 394018 Red Knob and Setscrew 394138 Red Knob and Setscrew 394075 Black Knob and Setscrew 388589BF Mounting Screws for Standard Capacity Valves The bulb and bellows assembly must be ordered separately see Table 2 Longer screws are required to mount ...

Page 2: ...ivoltage system the entire system is powered by the millivoltage generated by the Powerpile generator It is important to clean and scrape all wires before connecting Solder and tape all necessary splices using rosin flux to prevent corrosion Tighten terminal screws firmly Total control circuit wiring must not exceed 30 ft 9 m of 2 wire 18 gauge cable or 50 ft 15 m of 2 wire 16 gauge cable V524A 3 ...

Page 3: ...regulator gasket 3 Remove old operator from valve body Discard old operator and gasket REMOVING ADAPTER CASTING FROM MANUAL VALVE 1 Remove pressure regulator or blank cover plate Save regulator or cover plate for reassembly to operator Save gasket for blank cover plate discard pressure regulator gasket 2 Remove adapter casting from valve body See Figs 1 and 2 Discard casting and gasket INSTALLING ...

Page 4: ...s hole See Fig 4 5 If control has pressure regulator choose the cor rect new pressure regulator gasket see Fig 3 Press gasket into circle on operator casting align ing tab with recess in casting See Fig 4 Position regulator over gasket and fasten with two screws used originally For V5307 put the longer screw provided with the regulator in the outside corner hole Tighten screws evenly and securely ...

Page 5: ...splices using rosin flux to prevent corrosion Tighten terminal screws firmly Total control circuit wiring must not exceed 30 ft 9 m of 2 wire 18 gauge cable or 50 ft 15 m of 2 wire 16 gauge cable 1 Install millivoltage thermostat limit controller if required and Powerpile generator according to manufacturer s installation instructions 2 After Powerpile generator is installed route gener ator lead ...

Page 6: ... 32 UNC 2 3 8 in long screws obtain locally for high capacity valves 10 If the bulb and bellows assembly is new follow the instructions provided with the assembly to install the bulb and the remote dial assembly if used Fig 9 Form capillary smoothly and without crimping to fit in hole in operator Fig 10 Mounting the V504 and V524 operator on a standard capacity valve Cabinet mounted dial shown Fig...

Page 7: ... place 6 If using 394138 Dial insert 1 4 in rod obtain locally into end of dial Align hole in end with hole in dial sleeve Fasten with cotter pin 7 Turn dial to desired setting making sure the cali bration knob is turning with the dial If not repeat steps 2 5 Fig 12 Calibrating V504 V524 with dial on operator V504 V524 WITH DIAL MOUNTED ON CABINET 1 Light pilot as described under Pilot Lighting Pr...

Page 8: ...naturally Do not light pilot or operate electric switches lights or appliances until you are sure work area is free of gas Failure to follow these instructions may result in an explosion 2 Turn the Lite Rite knob to PILOT depress it com pletely and light the pilot burner while holding it down Hold the knob down about one minute If the pilot goes out when the knob is released repeat steps 1 and 2 3...

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