resideo SmartValve SV9410 Installation Instructions Manual Download Page 8

SV9410/SV9420; SV9510/SV9520; SV9610/SV9620 SMARTVALVE™ SYSTEM CONTROLS

69-1058—05

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Fig. 8. SV9410/SV9420; SV9510/SV9520; SV9610/SV9620 typical wiring connection with 208907 Terminal Board.

Fig. 9. SV9410/SV9420; SV9510/SV9520; SV9610/SV9620 typical boiler wiring diagram.

C1

C2

C3

40 VA

TRANSFORMER

L1

L1

L2

24 VAC

R

W

C

COM

XFMR

XFMR

LOAD

COMMON

M12175D

AIR PROVING 
SWITCH

NEUTRAL

NEUTRAL

HOT

ROLL-OUT

SWITCH

LIMIT

SWITCH

COMBUSTION 
AIR BLOWER

AIR

DATA

1

L2

L1
(HOT) 

TO 120 VAC, 60 HZ 
POWER SUPPLY

THERMOSTAT

R

R

C

W

208907 

TERMINAL BOARD

SV9410/SV9420;
SV9510/SV9520;
SV9610/SV9620

HOT 
SURFACE 
IGNITER

FLAME ROD

POWER SUPPLY. PROVIDE DISCONNECT MEANS 
AND OVERLOAD PROTECTION AS REQUIRED.

CONNECT THE 120V (HOT) LEAD TO L1 ON TERMINAL BOARD.

APPLIANCE CHASSIS MUST HAVE RELIABLE 
CONNECTION TO EARTH GROUND.

1

2

3

2

3

AUXILIARY
LIMIT SWITCH
(OPTIONAL)

1

1

5
6

7
8

1

2

2

2

1

3

5

4

6

2

3

3

3

4

4

4

P1

L1

L2

M12397C

DATA

R

24V THERMOSTAT

C

R8285D CONTROL CENTER

POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION 
AS REQUIRED.

CONNECT THE 120V (HOT) LEAD AS SHOWN.

DATA AND R LINES MUST BE CONNECTED TO AQUASTAT CONTROL FOR PROPER 
SYSTEM OPERATION.

APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND.

IN THIS APPLICATION, POSTPURGE FUNCTION IS NOT AVAILABLE AND THE LED 
FUNCTIONS ONLY DURING A CALL FOR HEAT.

1

2

3

4

5

5

CIRCULATOR

R

C

G

Y

W

1

3

4

6

L2

L1
(HOT)

1

2

3

TO 120 VAC, 60 HZ 
POWER SUPPLY

C1

C2

C3

AIR 
PROVING 
SWITCH

AQUASTAT
CONTROL

NEUTRAL

HOT

ROLL-OUT

SWITCH

LIMIT

SWITCH

COMBUSTION 
AIR BLOWER

AIR

SV9410/SV9420;
SV9510/SV9520;
SV9610/SV9620

HOT 
SURFACE 
IGNITER

FLAME ROD

4

AUXILIARY
LIMIT SWITCH
(OPTIONAL)

1

1

5
6

7
8

1

2

2

2

3

3

3

4

4

4

Summary of Contents for SmartValve SV9410

Page 1: ...g furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the line voltage input connection to assure line voltage polarity is correct If line...

Page 2: ...atural Gas to LP 393691 Conversion Kit LP to Natural Gas 394588 Conversion Kit Two Stage N Q suffix Conversion Kits Natural Gas to LP 396021Conversion Kit LP to Natural Gas 396025 Conversion Kit WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do NOT attempt to convert step opening models SV9510P SV9520P SV9610P SV9620P Always change the main burner orifices when c...

Page 3: ...he control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripp...

Page 4: ... contamination of ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage equipment Never apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer Follow the appliance manufacturer instructions if av...

Page 5: ... the seals until ready to connect the piping Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing ben...

Page 6: ...he appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the ignition system control and make sure it matches the available su...

Page 7: ...d be less than ten volts Fig 6 Testing for ground commonality Fig 7 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 typical wiring connections in fan assisted warm air furnace with ST9160 Fan Board M17570 MULTIMETER LESS THAN 10V APPLIANCE CHASSIS L1 L2 120 VAC C1 C2 C3 CONT EAC HEAT HUM M2 MOTOR PARKING TERMINALS M1 L1 NEUTRALS 24 VAC R W C COM XFMR COOL LOAD COMMON POWER SUPPLY PROVIDE DISCONNECT MEAN...

Page 8: ...BOARD APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 2 3 AUXILIARY LIMIT SWITCH OPTIONAL 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 P1 L1 L2 M12397C DATA R 24V THERMOSTAT C R8285D CONTROL CENTER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONNECT THE 120V HOT LEAD AS SHOWN DATA AND R LINES MUST BE CONNECTED TO AQUASTAT CONTROL FOR PROPER SYSTEM...

Page 9: ...f another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a leak cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make cer...

Page 10: ...eplace the ignition system control Otherwise take the necessary steps to provide proper gas pressure to the control NOTE If the burner firing rate is above the capacity at 1 in wc pressure drop of the control see Table 3 for capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the sit...

Page 11: ... Hazard Can cause severe injury death or property damage Do not disassemble the ignition system control it contains no replaceable components Attempted disassembly or repair can damage the ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage the equipment 1 Do not apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 ...

Page 12: ...nnot reach your gas supplier call the fire department 2 The ignition system control must be replaced in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the manufacturer of your heating appliance The information below describes a typical ignition system control appl...

Page 13: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Page 14: ... If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized until the limit string resets 1 Open manual reset or auto reset burner rollout switch 2 Open high temperature or auxiliary limit switch 3 Limit and rollout switch wiring in good condition and securely connected 5 Flashes Flame signal sensed out of proper sequence Combustion air blower is en...

Page 15: ...s 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch wiring in good condition and securely connected 4 Circulating air fan wiring and operation 5 Obstructions in appliance or duct work that prevent proper circulation through...

Page 16: ... ignition trial A total of four ignition trials will be attempted before the system goes to lockout 1 Line voltage to L1 terminal of ST9160 or Terminal Board must be 120 volts with reference to appliance chassis 2 Appliance must be reliably connected to earth ground 3 Combustion air blower moving main burner flame away from flame sense rod 4 Inlet gas pressure too low for proper flame sensing 5 Fl...

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