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INSTALLATION INSTRUCTIONS

69-1058-05

SV9410/SV9420; SV9510/SV9520; 
SV9610/SV9620
SmartValve™ System Controls

APPLICATION

The SV9410/SV9420; SV9510/SV9520; 

SV9610/SV9620 SmartValve™ System Controls combine 

gas flow control and electronic direct main burner 

ignition sequencing functions into a single unit. The 

ignition source is 120V hot surface igniter lighting the 

main burner flame. Two types of 120V igniters may be 

used; see Table 1. Provides all gas ignition safety 

functions by controlling gas flow, ignition source, and a 

120 Vac combustion air blower. The control also 

monitors the appliance airflow proving switch circuit 

and limit string to assure proper appliance operation. 

The SmartValve™ System Controls provide prepurge, 

postpurge and timed trial for ignition with multiple 

ignition trials and auto reset from lockout. Diagnostic 

LED indicates system status.

The control communicates directly with the ST9160 

Electronic Fan Timer (EFT) in typical forced warm air 

furnace applications. It will also interface with the 

208907 Terminal Board, providing compatibility with 

power stealing thermostats. Or, it directly interfaces with 

the appropriate power supplies and a system 

thermostat for additional appliance applications. When 

controlled directly by a thermostat, the control does not 

provide a postpurge function, as power to the control is 

removed when the thermostat call for heat ends.

This system is suitable for a wide range of fan-assisted 

combustion, gas-fired appliances including furnaces, 

rooftop furnaces, boilers, unit heaters, infrared heaters, 

water heaters and commercial cooking appliances. The 

specific application of the SmartValve System is the 

responsibility of the appliance manufacturer. See Table 

2 for temperature ranges and regulator types.

Line voltage polarity sensing models monitor the line 

voltage input connection to assure line voltage polarity 

is correct. If line voltage polarity is incorrect, the LED 

diagnosis code will flash and the control will not 

respond to the call for heat. These models also provide 

added LED diagnostic codes (“6+”) to indicate the 

reason the control has moved to the lockout state. See 

Tables 9 and 10.

SPECIFICATIONS

CAUTION

Equipment Damage Hazard.

Incorrect replacement will damage equipment.

The SV9410/SV9420; SV9510/SV9520; 

SV9610/SV9620 provide direct replacement 

only.

 Body Pattern: 

SV9410/SV9420; SV9510/SV9520: Straight through 

with 1/2 in. inlet and 1/2 in. outlet; or 1/2 in. NPT inlet 

and 1/2 in. inverted flare outlet.

SV9610/SV9620: Straight through with 1/2 in. inlet and 

1/2 in. outlet, 1/2 in. inlet and 3/4 in. outlet, or 3/4 in. 

inlet and 3/4 in. outlet.

Electrical Ratings:

System Transformer: 40 VA minimum NEMA rated. 

Voltage and Frequency:

24 Vac, 50/60 Hz.

NOTE:

50 Hz operation increases all timings by 20%.

Output Ratings:

Igniter Load: 5A maximum at 120 Vac.

Induced Draft Motor Load: 2.5A Full Load, 10A 

Locked Rotor at 120 Vac.

Current at 24 Vac:

24V Thermostat: 0.25A at 24 Vac, 60 Hz.

See Table 4 for gas capacities.

Table 1. SmartValve™ System Controls Hot Surface Igniter Type.

Model No.

Hot Surface Igniter Type

HSI Warmup (seconds)

First Try

Subsequent Tries

SV9410/SV9510/SV9610

Norton 271

17

27

SV9420/SV9520/SV9620

Norton 601

7

12

Summary of Contents for SmartValve SV9410

Page 1: ...g furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the line voltage input connection to assure line voltage polarity is correct If line...

Page 2: ...atural Gas to LP 393691 Conversion Kit LP to Natural Gas 394588 Conversion Kit Two Stage N Q suffix Conversion Kits Natural Gas to LP 396021Conversion Kit LP to Natural Gas 396025 Conversion Kit WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do NOT attempt to convert step opening models SV9510P SV9520P SV9610P SV9620P Always change the main burner orifices when c...

Page 3: ...he control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripp...

Page 4: ... contamination of ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage equipment Never apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer Follow the appliance manufacturer instructions if av...

Page 5: ... the seals until ready to connect the piping Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing ben...

Page 6: ...he appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the ignition system control and make sure it matches the available su...

Page 7: ...d be less than ten volts Fig 6 Testing for ground commonality Fig 7 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 typical wiring connections in fan assisted warm air furnace with ST9160 Fan Board M17570 MULTIMETER LESS THAN 10V APPLIANCE CHASSIS L1 L2 120 VAC C1 C2 C3 CONT EAC HEAT HUM M2 MOTOR PARKING TERMINALS M1 L1 NEUTRALS 24 VAC R W C COM XFMR COOL LOAD COMMON POWER SUPPLY PROVIDE DISCONNECT MEAN...

Page 8: ...BOARD APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 2 3 AUXILIARY LIMIT SWITCH OPTIONAL 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 P1 L1 L2 M12397C DATA R 24V THERMOSTAT C R8285D CONTROL CENTER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONNECT THE 120V HOT LEAD AS SHOWN DATA AND R LINES MUST BE CONNECTED TO AQUASTAT CONTROL FOR PROPER SYSTEM...

Page 9: ...f another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a leak cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make cer...

Page 10: ...eplace the ignition system control Otherwise take the necessary steps to provide proper gas pressure to the control NOTE If the burner firing rate is above the capacity at 1 in wc pressure drop of the control see Table 3 for capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the sit...

Page 11: ... Hazard Can cause severe injury death or property damage Do not disassemble the ignition system control it contains no replaceable components Attempted disassembly or repair can damage the ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage the equipment 1 Do not apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 ...

Page 12: ...nnot reach your gas supplier call the fire department 2 The ignition system control must be replaced in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the manufacturer of your heating appliance The information below describes a typical ignition system control appl...

Page 13: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Page 14: ... If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized until the limit string resets 1 Open manual reset or auto reset burner rollout switch 2 Open high temperature or auxiliary limit switch 3 Limit and rollout switch wiring in good condition and securely connected 5 Flashes Flame signal sensed out of proper sequence Combustion air blower is en...

Page 15: ...s 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch wiring in good condition and securely connected 4 Circulating air fan wiring and operation 5 Obstructions in appliance or duct work that prevent proper circulation through...

Page 16: ... ignition trial A total of four ignition trials will be attempted before the system goes to lockout 1 Line voltage to L1 terminal of ST9160 or Terminal Board must be 120 volts with reference to appliance chassis 2 Appliance must be reliably connected to earth ground 3 Combustion air blower moving main burner flame away from flame sense rod 4 Inlet gas pressure too low for proper flame sensing 5 Fl...

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