resideo SmartValve SV9401 Installation Instructions Manual Download Page 12

SV9401/SV9402/SV9403, SV9501/SV9502/SV9503, SV9601/SV9602 SMARTVALVE™

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12

SERVICE

CAUTION

Equipment Damage. Can cause property damage.

Do not disassemble the ignition system control; it 

contains no replaceable components. Attempted 

disassembly or repair can damage the ignition 

system control.

CAUTION

Electrical Equipment Damage Hazard.

Do not apply a jumper across or short the 

thermostat, 24V hot or 24V common terminal in 

the SV9401/SV9402/SV9403, SV9501/SV9502/ 

SV9503, or SV9601/SV9602 wiring harness. This 

can burn out the heat anticipator in the 

thermostat or damage the system transformer.

Carefully read the Sequence of Operation and 

Troubleshooting information before attempting to 

service the appliance. After servicing, make sure the 

system operates properly.

IMPORTANT

Allow 60 seconds after shutdown before reener-

gizing a step-opening model to assure lightoff 

at step pressure.

SEQUENCE OF OPERATION

Fig. 13 shows the sequence of operation for this family of 

gas controls. When reviewing sequence of operation:

• Make sure the appliance is powered with the gas 

supply turned on.

• Make sure the ignition system control switch is in the 

ON position.

TROUBLESHOOTING

If Main Burner Will Not Come On With Call for Heat:

1.

Make sure the appliance has power and the gas 

supply is turned on.

2.

Make sure the ignition system control switch is in 

the ON position.

3.

Adjust the thermostat several degrees above room 

temperature.

4.

If the appliance does not light, check for proper 

ignition control system operation. Use Fig. 13.

5.

If it appears the ignition control system is not 

working properly, use Fig. 14 as a troubleshooting 

guide.

IMPORTANT

1. Proper troubleshooting requires measurement 

of voltage and resistance with a volt/ohm meter.

2. Use proper size probes and appropriate testing 

techniques to get good test information without 

damaging the control terminals, connectors, or 

wiring harness.

Use the following basic troubleshooting procedure:

1.

Review this information carefully before going to 

the job site.

2.

Identify the specific ignition control model on the 

appliance.

3.

Make sure the Q3450/Q3480 HSI element is good.

4.

Make sure the ignition control switch (knob if 

SV9500) is in the ON position unless directed oth-

erwise in the Troubleshooting flow chart.

Summary of Contents for SmartValve SV9401

Page 1: ... the appliance manufacturer See Table 2 for gas capacity and thread sizes SPECIFICATIONS WARNING Fire or Explosion Hazard Can cause property damage severe injury or death The SV9401 SV9402 SV9403 SV9501 SV9502 SV9503 SV9601 SV9602 provide direct replacement only Use the Y8610 to convert standing pilot systems to electronic ignition systems Ignition Sequences See Table 1 for available ignition sequ...

Page 2: ...esponse Time 1 6 seconds maximum at 3 mA IMPORTANT All timings increase by 20 percent with 50 Hz input Gas Conversion Kits See Table 5 for gas conversion kit information NOTE See appliance manufacturer specifications and instructions and information in these installa tion instructions before attempting to convert an appliance Pipe Adapters Angle and straight flange adapters available for 3 8 1 2 a...

Page 3: ...leaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripping water can cause the control to fail Never install an appliance where water can drip on the control In addition high ambient humidity can cause the cont...

Page 4: ...ide Converting Ignition System Control from Natural Gas to LP Gas Application or LP Gas to Natural Gas Application WARNING Fire or Explosion Hazard Can cause product damage severe injury or death Follow these warnings exactly 1 Do NOT attempt to convert step opening models SV9401P SV9402P SV9403P SV9501P SV9502P SV9503P or SV9601P SV9602P 2 Always change the main and pilot burner orifices when con...

Page 5: ...ibule on the gas manifold IMPORTANT Make sure the mounting location protects the control from dripping water and excessive humidity IMPORTANT Make sure the mounting location maximum and minimum ambient temperature are both within the specified acceptable range Install Piping on Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 ...

Page 6: ...or deform the tubing Do not bend the tubing at the ignition system control after the com pression nut is tightened because this can result in gas leakage at the connection 2 Square off and remove burrs from the end of the tubing 3 Unscrew the brass compression fitting from the pilot outlet as shown in Fig 6 4 Slip the fitting over the tubing and slide out of the way as shown in Fig 7 5 Push the tu...

Page 7: ...er controls as required 2 Connect control circuit to the ignition system con trol using the keyed plug connector See Fig 8 through 11 Fig 7 Always use new compression fitting Fig 8 SV9401 SV9402 SV9403 SV9501 SV9502 SV9503 SV9601 SV9602 basic wiring diagram CONTROL IGNITER OFF ON OUTLET PRESSURE TAP PRESSURE REGULATOR ADJUSTMENT UNDER CAP SCREW INLET PRESSURE TAP INLET IGNITION SYSTEM CONTROL SWIT...

Page 8: ...MOTOR LEADS C X XFMR SEC X EAC N HUM N CIR BLWR CONT COOL HEAT 24 VOLT COMMON 24 VOLT HOT EFT OUTPUT 24 VOLT THERMOSTAT OR PRESSURE SWITCH INDUCER MOTOR HUMIDIFIER DENOTES LINE VOLTAGE WIRING DENOTES LOW VOLTAGE WIRING 2 1 ST9120 NEUTRAL NOTE 3 1 2 CONNECT ONLY IF CONTINUOUS SPEED IS AVAILABLE AND USED CONNECT ONLY IF CONTINUOUS SPEED IS NOT USED CONNECT IF EAC AND HUM TERMINALS ARE AVAILABLE AND ...

Page 9: ...ontrol with rich soap and water solution Bubbles indicate a gas leak 2 If a leak is detected tighten the pipe connections 3 Stand clear of the main burner while lighting to prevent injury caused from hidden leaks that could cause flashback in the appliance vestibule Light the main burner 4 With the main burner in operation paint the pipe joints including adapters and the control inlet and outlet w...

Page 10: ... with main burner operating NOTE Check the inlet pressure before adjusting the pressure regulator Standard M and Slow Opening H Pressure Regulator Models 1 Carefully check the main burner lightoff to make sure the burner lights smoothly and all the ports remain lit 2 Check the full rate manifold pressure listed on the appliance nameplate The ignition system control full rate outlet pressure should...

Page 11: ...anging between LP and natural gas Table 8 Pressure Regulator Specification Pressures in wc kPa MAINTENANCE WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do not attempt to take the control apart or clean it Improper cleaning or reassembly can cause gas leakage Regular preventive maintenance is important in applications such as in the commercial cooking and agricu...

Page 12: ...sure the appliance is powered with the gas supply turned on Make sure the ignition system control switch is in the ON position TROUBLESHOOTING If Main Burner Will Not Come On With Call for Heat 1 Make sure the appliance has power and the gas supply is turned on 2 Make sure the ignition system control switch is in the ON position 3 Adjust the thermostat several degrees above room temperature 4 If t...

Page 13: ...WERED PILOT LIGHTS AND FLAME IS SENSED DURING TRIAL FOR IGNITION IGNITER OFF MAIN VALVE OPENS FLAME SIGNAL LOST ELECTRONIC FAN TIMER EFT OUTPUT ENERGIZES THERMOSTAT CALL FOR HEAT ENDS MAIN AND PILOT VALVES CLOSE EFT OUTPUT DE ENERGIZES MAIN AND PILOT VALVES CLOSE EFT OUTPUT DE ENERGIZES FIVE MINUTE RETRY DELAY WAIT FOR FLAME SIGNAL TO DISAPPEAR PILOT VALVE IGNITER REMAIN OFF PILOT VALVE CLOSES IGN...

Page 14: ...ND MAIN BURNER LIGHTS SYSTEM IS OKAY WITH PILOT BURNER CABLE CONNECTED MEASURE VOLTAGE AT SmartValve HSI ELEMENT OUTPUT SEE INSET B 24V NOMINAL YES REPLACE IGNITER FLAME ROD ASSEMBLY REPLACE IGNITER FLAME ROD ASSEMBLY CHECK THAT PILOT GAS IS FLOWING WAIT TO ASSURE PILOT GAS TUBING IS PURGED RECYCLE CALL FOR HEAT IF NECESSARY MEASURE VOLTAGE BETWEEN 24V HOT AND 24V COMMON LEADS TO SmartValve CONTRO...

Page 15: ...eset the safety control 2 Disconnect all electric power to the appliance 3 Remove the ignition system control access panel 4 Move the ignition system control switch to the OFF position 5 Wait five minutes to clear out any unburned gas If you then smell gas STOP Follow the Warnings above If you do not smell gas continue with the next step 6 Move the ignition system control switch to the ON position...

Page 16: ...Resideo Technologies Inc All rights reserved This product is manufactured by Resideo Technologies Inc and its affiliates www resideo com Resideo Technologies Inc 1985 Douglas Drive North Golden Valley MN 55422 1 800 468 1502 69 1004 01 M S Rev 04 20 Printed in United States ...

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