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Instructions

Braukmann

CBU145

Compact Booster Unit - double pump

To ensure the quality of potable water according to EN1717

3230372

2-

001

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2
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Summary of Contents for Braukmann CBU145

Page 1: ...Instructions Braukmann CBU145 Compact Booster Unit double pump To ensure the quality of potable water according to EN1717 32303722 001 ...

Page 2: ...n for separation of potable water 9 3 5 9 Mode of operation in the event of power loss 9 3 6 Options 9 4 Technical data 10 4 1 Construction dimensions 11 4 2 Noise expectancy values 11 4 3 Authorised environmental conditions 11 5 Shipping 12 5 1 Check condition upon delivery 12 5 2 Transportation 12 6 Assembly 12 6 1 General safety instructions 12 6 2 Installation according toDIN 14462 12 6 3 Inst...

Page 3: ... applies for exampleto Safety instructions Arrow for rotation direction Connection labels Type label Before assembly and start up the manual has to be read by the operator as well as by the responsible technical operating personnel and has to be stored at the site of the compact booster unit at alltimes Installation and maintenance work may only be performed by authorised specialist personnel with...

Page 4: ...nental elements when the power supply is on 1 6 4 Thermal hazards Danger area Type of hazard Reduction of hazard Hotsurfaces ofthepumphousing Contact can cause burning Wear personal safety equipment 1 6 5 Residual biological hazards During normal operation no biological danger results from the compact booster unit Hazards might result solely under the following conditions Danger area Type of hazar...

Page 5: ...rd assessment process shall be summarised in operating instructions according to the work equipment regulation 6 measures for the decontamination of systems that pump hazardous medium are stated in the operating manual the drain output lines are sufficiently dimensioned 1 9 Safety instructions for the operator operating personnel Provide on site protection against contact for hot cold and moving p...

Page 6: ...fer in individual cases from the actual compact booster unit version 2 1 4 Symbols 1 Start of a task description 2 Next work step Result of an action List of several options Reference to other documents 2 2 Other applicable documents Data sheet CBU145 Operating instructions of the operating company Data sheets Documentationfortheswitchcabinet circuit diagram Wiring schemeforthe external remote on ...

Page 7: ...ther applicable documents Non intended operation of the compact booster unit can result in danger to persons systems the surroundings and the environment Operate the compact booster unit only if it is in perfect working condition Do not operate the compact booster unit if it is only partially assembled The compact booster unit may only be used to pump the medium as described in the documentation o...

Page 8: ...cle Manual automatic switch Phase monitor relays with rotation monitoring and phase failure protection Protection against dry running and Motor protection switching only as a message during automatic operating mode Terminal strip clamps with labels for all connections Easy starter Remote on off protected against wire breakage and shortcircuit 3 Display 4 Switch cabinet 5 Pump 6 Base frame 7 Temper...

Page 9: ...e than 200 l it can be increased by 7 l 25 m3 h and 14 l 50 m3 h with each further second A manual automatic switch for the pump is on the switch cabinet In the posi tion Manual the pump is connected to the network independent of the auto matic mode pressure switch or remote on off Manual operation is only for emergency Continuous operation of thesystem in manual modecan lead to exces sive water a...

Page 10: ...1 8 4 5 5 10 07 CBU145 50A 074 18 74 G2 DN50 7 4 2 4 9 8 7 5 13 6 CBU145 50A 085 18 85 G2 DN50 8 5 2 7 11 2 7 5 13 6 CBU145 50A 095 18 95 G2 DN50 9 5 3 2 12 7 11 19 47 CBU145 50A 105 18 105 G2 DN50 10 5 3 6 14 1 11 19 47 CBU145 65A 128 18 125 G2 DN65 12 5 1 5 14 15 26 7 CBU145 80B 052 36 51 G2 1 2 DN80 5 1 1 6 1 11 19 47 CBU145 80B 063 36 62 G2 1 2 DN80 6 2 1 1 7 3 11 19 47 CBU145 80B 073 36 72 G2...

Page 11: ...0 DN50 DN50 DN50 DN65 DN80 DN80 DN80 DN80 DN80 DN80 DN80 DN80 H1 1372 1372 1372 1372 1372 1372 1372 1372 1425 1425 1425 1425 1425 1425 1425 1425 H2 208 208 208 208 208 208 208 223 257 257 257 257 257 257 257 257 L2 1720 1720 1720 1720 1720 1720 1720 1860 1885 1885 1885 1885 1885 1885 1885 1885 Lmax 2000 2000 2000 2000 2000 2000 2000 2000 2095 2135 2135 2135 2135 2135 2135 2135 Weight kg 404 506 50...

Page 12: ...be depressurised and emptied before assem bling the compact booster unit Danger through uncontrolled start up of the system Secure thesystem against unintentional operation during instal lation After an interruption of the electrical orfluidsupply a defined or controlled re run of the process must be ensured Warning The compact booster unit is not designed for operation outside Temperature light a...

Page 13: ... and always protect it against oil The compensator has to be accessible on the compact booster unit at any timeforinspectionpurposes andforthis reasonshould notbeinclu ded in the pipe insulation The compensator is subject to wear 6 7 Buffer tank v compact booster unit it is recommended to install compensatorswitha tie bar 6 6 Installing the pipelines Always install pipelines so that they are free ...

Page 14: ...ures for the electrical connection of the system is defined in DIN 14462 6 10 3 Connecting electrical accessories Caution Terminal resistorfortheconnection oftheremoteon off ismissingor not connected properly Danger of system malfunction Thereis a10kOhmterminalresistorconnected totheconnector clamps for remote on off limit switch If multiple messaging lines have been connected it has to be positio...

Page 15: ...re that pipelines and compact booster unit are free of residues Caution No pressure on the output side Pump starts when main switch is turned on During start up and also during automatic mode the pump starts as soon as the main switch is turned on because the system receives astartcommandfrom thepressureswitchdue to the lack of pressure on the output side This is noteven prevented if the motor pro...

Page 16: ...For larger flushing volumes more than 200 l it can be increased by 7 l 25 m3 h and 14 l 50 m3 h with each furthersecond 7 5 Start up checklist 220 200 180 160 140 120 100 80 60 40 20 0 50 m3 25 m3 8 9 10 11 12 13 14 15 16 17 18 19 20 Rinsing time s Figure 12 Determining the flushing time 7 3 1 5 Check if the water shortage dry running protection is functioning The shut off valve of the input line ...

Page 17: ...e inlet to the buffer tank if necessary 2 Rinse the tank and the integrated odour trap regularly 3 Check the buffer tank as well as the shut off valve and the floating switch For this purpose the floating switch holder can be pulled up out of the tank Makesure it locks properly back into place when returned to its position 4 Check if the overflow is sealed and clean Danger Unintentionally switchin...

Page 18: ...ediately after work on the system has been completed Before starting up again observe the start up checklist Check the batteries yearly replace if necessary Observe the manufacturer s manual on how to use the rechargable backup battery 8 3 1 Setting the precharge pressure for the membrane pres sure vessel Observe the instructions for the membrane pressure vessel Danger Filling wrong gas in expansi...

Page 19: ...1 Remove the lid 2 Take out the sieve blow out if necessary 3 Insert sieve 4 Replace lid use new seal if necessary 8 3 3 Checklist for maintenance work 9 Troubleshooting During the warranty period consult the manufacturer before performing maintenance work on the system only work that is required for start up and maintenance Our customer service department is at your service Failure to comply will...

Page 20: ...defective replace Instructions for the pump x Buffer tank is not full Check the water level in the buffer tank x x x x x x The system check valve is defective check and replace if necessary Instructions for the check valves x x x x x More water is removed than stated in the ordering data Consult the manufacturer x The motor protection switch is activated it is set wrong or the pump is stuck Compar...

Page 21: ... the pump materials for example according to Metal Plastic Electronic junk Grease and lubricants 3 Dispose according to local regualtions or have them disposed of accor ding to regulations Danger Unintentionally switching on the compact booster unit Danger to life The compact booster unit has to be voltage free during disas sembly Turning off thesystem with the motor protection switch does not sec...

Page 22: ...08B DN50 0904092 Motitec 1509B DN50 0904093 Motitec 1510B DN50 0904094 Motitec 2507 DN65 0904095 Motitec 4003 2 DN80 0904130 Motitec 4003 DN80 0904131 Motitec 4004 2 DN80 0904132 Motitec 4004 DN80 0904133 Motitec 4005 2 DN80 0904134 Motitec 4005 DN80 0904135 Motitec 4006 2 DN80 0904136 Motitec 4006 DN80 0904137 2 Pressure switch MCS 22 alle 0904106 3 Solenoid valve 1 2 alle 0904107 4 Float valve D...

Page 23: ...ch off pressure pA bar Precharge pressure pbefore bar Precharge pressure tank pbefore bar 4 Important notes According to the DVGW Process Sheet W 314 the company operating the system is obligated to inform the competent water distribution company of the commsioning of the system If the system is additionally operated with group III IV pressure vessels according to the regulation for pressure vesse...

Page 24: ... flammable harmless Reasons for the return3 Notes The system the accessories has to be carefully emptied and cleaned on the exterior as well as the interior No special safety precautions are required for further handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery...

Page 25: ...able water this central boosterunit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for drinking water and guidelines for maintenance therein and have to be maintained regularly by qua lified personnel and the results have to be documented Date Operating company Name Signature ...

Page 26: ... GmbH Hardhofweg 40 74821 Mosbach Phone 49 1801 466 388 info de resideo com homecomfort resideo com 2020 Resideo Technologies Inc All rights reserved This product is manufactured by Resideo Technologies Inc and its affiliates ...

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