Renova turborex TSP 180 Operating Instructions Manual Download Page 1

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Renova srl

–

viale Rimembranze 93

–

20099 Sesto San Giovanni - Italy

–

tel: +39.02.2700.7394

–

fax: +39.02.2570.8635

www.renova-srl.com

–

email: [email protected]

pneumatic brake

TXP

180

TXP

180 HD

TSP

180 |

TSP

180 HD

operating instructions

Summary of Contents for turborex TSP 180

Page 1: ...le Rimembranze 93 20099 Sesto San Giovanni Italy tel 39 02 2700 7394 fax 39 02 2570 8635 www renova srl com email support renova srl com pneumatic brake TXP 180 TXP 180 HD TSP 180 TSP 180 HD operating...

Page 3: ...contents page 8 assembly procedures page 9 pneumatic connection procedures page 10 electrical connection procedures page 11 fans page 13 maintenance instructions page 14 spare kit replacement page 15...

Page 4: ...nging in order to improve the quality and performance of our products Renova reserves the right to update the manuals without obligation to update products already marketed and or any previous manuals...

Page 5: ...groups 2 4 2 2 in order to diversify the torque according to the type of use voltage control braking and emergency braking braking of papers with different weights or reel sizes etc The pistons compr...

Page 6: ...itself as they possess a high working heat dissipation thanks to the innovative design of our self ventilating central discs These discs with a different profile from the standard ones provide greate...

Page 7: ...hat make up our TX TX HD brake We also guarantee total control over any electrical part present in the chosen brake configuration 100 tested by our operators during the brake assembly phase If the bra...

Page 8: ...h 4 guides and two carters with fans assembled and connected to the connector 1 Central discs design HD 3 Pressure disk 1 Double plate holder 2 Single plate holder 2 Hub If purchased by the customer 1...

Page 9: ...ments that are thrown Brake mounting Open the brake by unscrewing the 8 screws on the cover and remove the discs and springs Fit the brake body centering it on its seat and positioning the fans horizo...

Page 10: ...ing on the number of pistons mounted on the brake and the connection system there may be several entries which connect separately groups of pistons If there is a manual selection valve for feeding to...

Page 11: ...er sensor in the models that provide it in addition to the power contacts there is also the pulsating signal that will be processed by the PLC Some types of double pole or multi pole connectors are us...

Page 12: ...s of the multipolar cable Diagram 2 shows the inlet connections from the fans and 2 rev counter sensors out to wires of the multipolar cable Diagram 3 shows the incoming connections from the fans and...

Page 13: ...ided into standard and hp high power with enhanced cooling characteristics Type Voltage Power Sound level Renova code Standard 24 V CC 11 W 57 dB A VT12038024 High performance HP4 24 V CC 30 W 67 dB A...

Page 14: ...the yellow area check the state of the linings and if some are more worn than others swap their position If the indicator is positioned in the red area it is necessary to replace them Check every 3 m...

Page 15: ...s If necessary replace the hub If there is dirt clean with a wire brush Fit the new plates on the brake according to the assembly instructions described above ref Pag 10 11 replacement of the fans Rem...

Page 16: ...onnect the air hose from the connector or connectors Depending on the position inside the cover there may be three types of cylinder Unscrew the corresponding screw on the brake cover and remove the p...

Page 17: ...r from the central disk shaped with notches whose number and shape depend on the type of PLC management then power up the sensor and check by turning the shaped central disk that the warning light on...

Page 18: ...the eyelets and into the thermal protection sheath Connect the 3 poles to the connector contacts according to the previously shown diagram ref page 13 Power up the tachometer and check for proper oper...

Page 19: ...ole socket to cut the fan power supply wires near the connector Place the new kit and store the pressure disc with the bimetal thermostat facing the cover Reassemble the brake Power up the fans and ch...

Page 20: ...side of the fan Remove the cover and all the components inside the brake Remove the fan carter and the cover where the electrical connector is located Place the new kit Insert the electrical wiring in...

Page 21: ...21 dimensions C Flange 296mm drawings with maximum overall dimensions K Flange 266mm drawings with maximum overall dimensions...

Page 22: ...eat 4 5 kW 7 kW Max pressure 6 bar Materials Housing and brake cover aluminum alloy Central discs high carbon index steel Ferods compound for continuous high temperature slip Pistons aluminum alloy Pi...

Page 23: ...20 Fan carter standard 9 CVTX18004V Fan carter double 10 VITBM4012A Button head screw carter 11 VITBM5016A Button head screw fan 12 VITSM60200 Countersunk head screw rods 13 STCG000000 RPM counter bra...

Page 24: ...0018 3 RPM discs for HD series Illustration Code Description DCTXHD1800FS Disc with cam design TXP001801 Disc TXHD180 RPM 1 notch TXP001802 Disc TXHD180 RPM 2 notches TXP001804 Disc TXHD180 RPM 3 notc...

Page 25: ...ter 50mm PSTXP180040 Piston diameter 40mm 10 ORTX180 O ring cylinder 11 GPTXP180000 Piston guide 12 DEM055045V Lip seal for piston diameter 50mm DEM040045V Lip seal for piston diameter 40mm 13 VITCM60...

Page 26: ...ps 50 TXA0060 P Turborex Cap Assembly 4 ps 50 2 ps 50 with 2 selectors Replacement kit for Turborex standard Illustration Code Description Kit pastiglie KPTX180HD including 2 double plate holder 2 sin...

Page 27: ...Black KMTX180HDF28 Kit TXHD180 springs 2 8mm Black KMTX180HDF30 Kit TXHD180 springs 3 0mm Black KTXHD0000 Kit upgrade TXHD180 3 Self venting discs KTXHD0001 Kit upgrade TXHD180 3 Self venting discs 12...

Page 28: ...tly The warranty includes spare parts and labor but the shipping costs for delivery or collection of the device are exempt The warranty becomes invalid in the following cases Improper use of the produ...

Page 29: ...29...

Page 30: ...30 NOTES...

Page 31: ...31 NOTES...

Page 32: ...32 Manual revision index Rev n Revision date Changes descripion...

Page 33: ...Renova srl viale Rimembranze 93 20099 Sesto San Giovanni Italy tel 39 02 2700 7394 fax 39 02 2570 8635 www renova srl com email support renova srl com...

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Renova turborex TSP 180, Operating Instructions Manual

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