RENOLD jPM 17 A 71 2.0 R 30 Installation & Maintenance Manual Download Page 2

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jPM Series 

 

Gears 

 

INSTALLATION & MAINTENANCE GUIDE 
 

 

 

2

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

IMPORTANT INFORMATION YOU MUST READ 

Product Safety Information of 

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Gear Products 

Important Notes 

Always isolate the power source from the drive or the equipment. 
Always wear protective clothing, safety glasses, hats, gloves, ear protectors and safety shoes as warranted by the circumstances. 
Always ensure tools are in good working condition and use as directed by the manufacturer. 
Loosen all tension devices. 
Ensure that the correct lubrication is used prior to commissioning. 
 

Customers are reminded that when purchasing any technical product for use at work (or otherwise), any additional or up-to-date information 
and guidance, which it has not been possible to include in the publication, should be obtained from your local sales office in relation to the 
suitability and the safety and proper use of the product.  
 

All relevant information and guidance must be passed on by you to the person engaged in, or likely to be affected by or responsible for the 
use of the product. 
 

Potential Hazards  

There are a number of hazards that must be avoided when installing, maintaining and repairing Renold Gear units. The following are 
suggested 

safety guides when undertaking any of the above. 

Hot surfaces and lubricants. 
After prolonged running, a gear unit can generate high temperatures and can create surface temperatures that could burn the skin.  

Do not drain the oil from a gear unit that has been run for a prolonged period because the oil will be hot and could burn the skin. Allow the oil to cool, 
prior to draining. 

Fire and Explosions. 

A gear unit creates an oil mist or vapour internally after prolonged running and can be a fire and explosion risk if a naked flame is in close proximity. 
Allow the unit to cool prior to opening the unit. 
Flames or high running temperatures can burn or melt rubber compounds and melt plastic compounds and produce dangerous fumes. These  compounds 
should be avoided until cool and then handled with protective gloves. 

Guards 

All rotating parts must be guarded with suitable guards, secured to the gear unit or machine frame. 

Lifting 

Lifting lugs or lifting points to suit eyebolts are provided on all Renold gear units. These must be used at all times. 

Noise 

Gear units run at high speed can create noise levels damaging to hearing. Ear protectors should be worn if  there is a possibility of prolonged exposure to 
these conditions. 

Lubrication. 

The Installation & Maintenance Guide include the various types and quantities/ types of oils to be used in Renold gear units. These must be followed at 
all times. 

Electrical Equipment 

Follow all associated manufacturers instructions and always isolate all electrical equipment prior to carrying out any work. 

Holdback/ Backstops 

Failure of a backstop when fitted to the gear unit could result in personnel injury and machine damage. Secondary back-up systems must be provided.    

 

Installation Maintenance and Storage. 

Full Installation & Maintenance instructions are included in this document. Failure to follow the instructions could result in failure of the gear unit and / 
or damage to the equipment onto which it is being installed. 

General 

Short and long term storage instructions  have been in included in this Installation & Maintenance Guide. 

All information contained in this document is subject to change without notice. 
The right is reserved to make modifications to the product to meet manufacturing conditions and/or developments (for example in design or materials) 

Copyright Renold Power Transmission Limited 2002. All rights reserved. Nothing containing in this publication shall constitute a part of any 
contract, express or implied. 

 
 

 RENOLD

 

GEARS 

     TEL: 

44 

[0] 

1706 

751000 

        

HOLROYD GEAR WORKS 

 

 

 

FAX: 

+ 44 [0] 1706 751001 

 

 

 

 

 

 

 

 

MILNROW 

     eMAIL: 

[email protected] 

        

ROCHDALE  OL16 3LS    ENGLAND 

 

 

WEB: www.renold.com

 

Summary of Contents for jPM 17 A 71 2.0 R 30

Page 1: ...def jPM SERIES GEAR UNITS SINGLE REDUCTION WORMGEAR UNITS INSTALLATION MAINTENANCE GUIDE March 2010...

Page 2: ...nning temperatures can burn or melt rubber compounds and melt plastic compounds and produce dangerous fumes These compounds should be avoided until cool and then handled with protective gloves Guards...

Page 3: ...ts 5 7 Installing Shaft Mounted Gear Units Turnbuckle Restraint 5 8 Installing Shaft Mounted Gear Units Torque Restraint Bracket 6 Lubrication 9 6 1 Gear Unit Lubrication Requirements 6 2 Lubrication...

Page 4: ...ers to fit their own motors Rated up to 397 Nm in a ratio range from 5 1 up to 70 1 jPM Series as a single reduction gear unit and offers a wide selection of mounting options and accessories to suit a...

Page 5: ...order 5 1 FITTING OF COMPONENTS ONTO INPUT OUTPUT SHAFTS Components which are to be fitted to either the input or output shaft of the gear unit e g couplings pulleys sprockets etc may be fitted using...

Page 6: ...tor identification plate NOTE The correct sizing of cables to electrical regulations is essential Motor Where units are supplied with motors connection to the motor terminal box should be carried out...

Page 7: ...its I Firstly ensure that the foundation where the unit is to be positioned is suitable as stated in Section 4 3 and is not distorted II Locate the unit in the appropriate mounting position III Secure...

Page 8: ...the torque arm pivot pin as shown on the next page This angle may vary up to a maximum of 30o in either direction where necessary NOTE The torque arm should be in tension rather than in compression wh...

Page 9: ...this has an operational life equivalent to that of the gears Oil changes are therefore unnecessary NOTE Units are supplied with oil for the mounting position specified on the order 6 1 GEAR UNIT LUBR...

Page 10: ...e is free from dirt or grease Clean if required II Check for any lubricant leaking from the unit Leakage from any of the plugs in the unit can be solved by removing the plug drain the unit if necessar...

Page 11: ...d with a anti corrosion rust inhibitor III After spraying all shafts should be wrapped in anti corrosion rust inhibitor paper IV Where the unit is empty of oil spray the gearcase interior with rust pr...

Page 12: ...never exceed 5mm Plastic parts should be wiped clean with a damp cloth Oil leaks should be dealt with as quickly as practical Compound joint faces and shims should be cleaned and thread locking sealan...

Page 13: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 13 Appendix A JPM SERIES TYPE SINGLE REDUCTION WORM GEAR UNIT MOUNTING CODES...

Page 14: ...il level plugs and drain plugs The customer should familiarise themselves with the positions of the plugs for the applicable mounting position of the gear unit This information will be required prior...

Page 15: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 15 Appendix B SHAFT END TAPPED HOLE DETAIL...

Page 16: ...ains supply has a voltage equalling the highest indicated voltage as shown on the rating plate then the motor must be connected as a Star connection refer to C 2 For example a motor with 230 400V indi...

Page 17: ...r any two of the line in wires For example Line 1 L1 to V1 and Line 2 L2 to U1 etc C 3 Star Delta Connection Procedure If the motor is to be used with a Star Delta starter then the motor is only to be...

Page 18: ...ner I Obtain a slip block which is marginally smaller than the gap between the two coupling halves Mark a datum point on both coupling halves II Position the datum mark in Position A as shown on the d...

Page 19: ...and adjust the indicator to read zero IV Rotate the coupling half which is carrying the D T I until Position B is reached Observe and record the fluctuation in dial reading The amount of vertical corr...

Page 20: ...catalogue rating with temperatures up to 100o C Heavy grade oils should be used at temperatures in excess of 100o C under heavy loading However if the unit is operating at gear rubbing speeds below 2...

Page 21: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 21...

Page 22: ...def jPM Series Gears INSTALLATION MAINTENANCE GUIDE 22...

Page 23: ...unning temperatures can burn or melt rubber compounds and melt plastic compounds and produce dangerous fumes These compounds should be avoided until cool and then handled with protective gloves Guards...

Page 24: ...com FRANCE Brampton Renold TEL 33 0 320 16 29 29 FAX 33 0 320 16 29 00 GERMANY Renold Getriebe Kupplungen TEL 49 0 2256 959074 FAX 49 0 2256 959169 EMAIL renold deutschland renold com HOLLAND Renold...

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