Renishaw QUANTiC RTLC40-S Installation Manual Download Page 13

11

QUANTiC RTLC40-S installation guide

Readhead mounting and alignment

Mounting brackets

The bracket must have a flat mounting surface and should provide adjustment to enable conformance to the 
installation tolerances, allow adjustment to the rideheight of the readhead, and be sufficiently stiff to prevent 
deflection or vibration of the readhead during operation.

Readhead set-up

Ensure that the scale, readhead optical window and mounting face are clean and free from obstructions. 

NOTE:

 When cleaning readhead and scale apply cleaning fluid sparingly, do not soak.

To set nominal rideheight, place the spacer with the aperture under the optical centre of the readhead to allow 

normal LED function during set-up procedure. Adjust the readhead to achieve a flashing Green LED along the 
full axis of travel. The faster the flash rate, the closer it is to optimum set-up. The optional Advanced Diagnostic 

Tool ADTi-100 (A-6195-0100) and ADT View software can be used to optimise signal strength in challenging 
installations. See 

www.renishaw.com/adt

 

for more information.

NOTE:

 When re-installing the readhead factory defaults should be restored 

(page 13)

.

Roll 

0° ±0.8°

Yaw 

0° ±0.9°

Pitch 

0° ±1°

Rideheight 

2.1 ± 0.2 mm

Readhead LED diagnostics*

 Green        Orange         Red 

flashing      flashing      flashing

Readhead set-up LED status

Green spacer

Mode

LED

Status

Installation 
mode

Green flashing

Good set-up, maximise flash rate for optimum set-up

Orange flashing

Poor set-up, adjust readhead to obtain Green 

flashing LED

Red flashing

Poor set-up, adjust readhead to obtain Green 

flashing LED

Calibration 
mode

Blue single flashing

Calibrating incremental signals

Blue double flashing

Calibrating reference mark

Normal 
operation

Blue

AGC on, optimum set-up

Green

AGC off, optimum set-up

Red

Poor set-up; signal may be too low for reliable 
operation

Blank flash

Reference mark detected 

(visible indication at speed < 100 mm/s only)

Alarm

Four red flashes

Low signal, over signal, or overspeed; 
system in error

Red and Purple 

flashing (analogue 

variant only)

AGC out of normal operating range

See 

‘Troubleshooting’, page 14

 for more information on diagnosing faults.

Summary of Contents for QUANTiC RTLC40-S

Page 1: ...Installation guide M 9417 9255 03 B QUANTiC RTLC40 S incremental linear encoder system...

Page 2: ...8 Reference mark selector and limit magnet installation 9 QUANTiC quick start guide 10 Readhead mounting and alignment 11 System calibration 12 Restoring factory defaults 13 Switching Automatic Gain C...

Page 3: ...ice may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation The user is cautioned that any changes or modif...

Page 4: ...e self adhesive tape is on the outside of bend 95 relative humidity non condensing to IEC 60068 2 78 Humidity Storage 70 C 0 C Operating Storage and handling N heptane CH3 CH2 5CH3 Propan 2 ol CH3CHOH...

Page 5: ...5 2 mounting holes M2 5 through counterbored 3 2 3 deep both sides NOTE The recommended thread engagement is 5 min 7 5 including counterbore and the recommended tightening torque is between 0 25 and...

Page 6: ...028 15 1 10 15 1 5 Dimension from substrate surface Supplied with 2 M2 4 screws NOTES The reference mark selector and limit actuator locations are correct for the readhead orientation shown External m...

Page 7: ...cator A 9589 0115 u 2 M2 5 screws Optional parts u End cover kit A 9585 0035 u Renishaw scale wipes A 9523 4040 u Lint free cloth u Loctite 435 dispensing tip P TL50 0209 u Guillotine A 9589 0071 or s...

Page 8: ...h the guillotine as shown and place guillotine press block down onto the scale Ensure the block is in the correct orientation as shown Whilst holding the block in place in a smooth motion pull down th...

Page 9: ...to be inserted through the applicator as shown below 6 Begin to remove the backing paper from the scale and insert scale into the applicator up to the start point as shown Ensure backing paper is rou...

Page 10: ...hesive Loctite 435 in the cut out on the datum clamp ensuring none of the adhesive wicks onto the scale surface Dispensing tips are available 1 Remove the backing paper from the datum clamp Place the...

Page 11: ...it trigger point The limit output is nominally asserted when the readhead limit switch sensor passes the limit magnet leading edge but can trigger up to 3 mm before that edge RTLC40 S scale installati...

Page 12: ...at power down NOTE If calibration fails LED remains single flashing blue restore factory defaults by obscuring the readhead optical window on power up page 13 Repeat the installation and calibration...

Page 13: ...sed to optimise signal strength in challenging installations See www renishaw com adt for more information NOTE When re installing the readhead factory defaults should be restored page 13 Roll 0 0 8 Y...

Page 14: ...100 mm s or exceeding the readhead maximum speed exit the calibration routine restore factory defaults as detailed below and check the readhead installation and system cleanliness before repeating the...

Page 15: ...t the Remote CAL output pin to 0 V u Power the readhead u Remove the spacer or if using the connection from the Remote CAL output pin to 0 V u The LED will start continuously flashing indicating facto...

Page 16: ...em page 12 Can t initiate the calibration routine Signal size is 70 u Realign readhead to obtain a green flashing LED During calibration the LED on the readhead remains single flashing Blue even after...

Page 17: ...been calibrated for referencing your system as only this reference mark will be guaranteed to remain phased u Clean the scale and readhead optical window and check for scratches then recalibrate the s...

Page 18: ...s P Pink 11 8 A 14 Q Black 10 6 B 13 Alarm E Orange 3 13 F 3 Remote CAL CAL Clear 9 1 5 C 4 Shield Screen Case Case Case Case Ferrule Digital outputs Function Signal Colour 15 way D type L 15 way D ty...

Page 19: ...24 24 18 13 7 25 3 626 1 813 25 1 40 24 24 24 14 50 5 80 2 900 1 450 31 6 25 24 24 18 13 9 06 3 63 1 813 0 906 51 0 20 24 24 16 11 8 06 3 22 1 611 0 806 57 5 12 24 24 10 36 5 18 2 07 1 036 0 518 90 0...

Page 20: ...V R Vp Vq P Q Select R so that maximum current does not exceed 20 mA Alternatively use a suitable relay or opto isolator Remote CAL operation CAL 0 V IMPORTANT The shield should be connected to the ma...

Page 21: ...tion of the signal period is available Contact your local Renishaw representative for more information Digital output signals Form Square wave differential line driver to EIA RS422A except limits P an...

Page 22: ...to 2000 Hz 3 axes Mass Readhead 9 g Cable 26 g m EMC compliance IEC 61326 1 Readhead cable Single shielded outside diameter 4 25 0 25 mm Flex life 20 106 cycles at 30 mm bend radius UL recognised comp...

Page 23: ...nce mark directly embedded into incremental track Bi directional position repeatability Selection Single reference mark selection by selector magnet A 9653 0143 customer positioned L 100 mm Single ref...

Page 24: ...0 1453 524901 E uk renishaw com www renishaw com For worldwide contact details visit www renishaw com contact Part no M 9417 9255 03 B Issued 02 2021 M 9417 9255 03 Renishaw plc Registered in England...

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