Renishaw FASTRACK Installation Manual Download Page 9

7

QUANTiC RTLC40 / 

FASTRACK

 installation guide

1.  Thoroughly clean and degrease the substrate and allow to dry. 
 For 

FASTRACK

 location a ledge, separate straight edge(s) or 

dowels can be used. 

 

Check alignment of ledge

 

/

 

separate straight  

edge(s) with respect to axis of motion  

(‘RTLC40 / FASTRACK installation drawing’, page 4)

.

2.  Before sticking 

FASTRACK

 to the substrate bend the  

centre section upwards slightly using a small pair of pliers.

3.  Remove backing liner and stick to substrate, locating 

against ledge/separate straight edge(s) or dowels. 
Ensure complete adhesion to the substrate by 

applying firm finger pressure along the length of the 

FASTRACK

 from the centre outwards towards each 

end using a lint-free cloth if required.

 NOTE:

 Allow the 

FASTRACK

 a minimum of 20 minutes 

to adhere before removing the centre section.

4.  Engage centre section removal tool and with consistent 

forward pressure remove centre section.

 

If the ledge method or similar is used then the appropriate 
side panel on the removal tool will need to be removed 

as shown. 

Ledge

Side panels

IMPORTANT:

 Wear suitable protective gloves whilst 

carrying out this procedure to avoid risk of cuts.

RTLC40 / 

FASTRACK 

scale system application 

(continued)

5.  Slide RTLC40 scale into the 

FASTRACK

 ensuring 

the scale is fed under the projections as shown.

 

Scale can be installed manually by either pulling or 
pushing it through the 

FASTRACK

 carrier. 

 

Alternatively use the optional RTL scale 

installation tool as shown, for easy installation. 

Projections

NOTE:

 For instructions on how to use the scale 

installation tool, download 

RTL*

 scale installation 

tool (A-9589-0420)

 User guide (Renishaw 

part no. M-9589-9101) from the website at 

www.renishaw.com/quanticdownloads

IMPORTANT:

 If manually installing the scale 

using fingers, suitable gloves should be worn 

to protect against injury from sharp edges.

Summary of Contents for FASTRACK

Page 1: ...Installation guide M 9417 9248 03 A QUANTiC RTLC40 FASTRACK incremental linear encoder system...

Page 2: ...ark selector and limit magnet installation 10 QUANTiC quick start guide 11 Readhead mounting and alignment 12 System calibration 13 Restoring factory defaults 14 Switching Automatic Gain Control AGC o...

Page 3: ...the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation The use...

Page 4: ...TE Ensure self adhesive tape is on the outside of bend 95 relative humidity non condensing to IEC 60068 2 78 2013 Humidity Storage 70 C 0 C Operating Storage and handling N heptane CH3 CH2 5CH3 Propan...

Page 5: ...10 Static bend radius 35 23 11 5 Optical centreline marker 4 2 5 0 2 5 2 mounting holes M2 5 through counterbored 3 2 3 deep both sides NOTE The recommended thread engagement is 5 min 7 5 including co...

Page 6: ...STRACK length 100 mm The reference mark selector and limit actuator locations are correct for the readhead orientation shown External magnetic fields greater than 6 mT in the vicinity of the readhead...

Page 7: ...ge and handling page 2 u Centre section removal tool A 9589 0122 u Small pair of pliers u Dial Test Indicator DTI u Protective gloves Optional parts u Renishaw scale wipes A 9523 4040 u Lint free clot...

Page 8: ...as shown and place guillotine press block down onto the FASTRACK scale Ensure the block is in the correct orientation as shown Whilst holding the block in place in a smooth motion pull down the lever...

Page 9: ...age centre section removal tool and with consistent forward pressure remove centre section If the ledge method or similar is used then the appropriate side panel on the removal tool will need to be re...

Page 10: ...de RTLC40 FASTRACK scale system application continued Ensure a gap 1 mm 7 Clean FASTRACK and scale using a lint free cloth 6 Optional fix self adhesive end covers ensuring a gap of at least 1 mm betwe...

Page 11: ...and FASTRACK so it wicks underneath adjacent to user selected datum location as shown NOTE Drawing shows the scale datum adjacent to the chosen reference mark NOTE When reference mark and datum clamp...

Page 12: ...e bracket should be sufficiently stiff so that it is able to tolerate such force without distorting Following the clamping instructions on the scale installation will prevent this magnetic force from...

Page 13: ...mory at power down NOTE If calibration fails LED remains single flashing blue restore factory defaults by obscuring the readhead optical window on power up page 14 Repeat the installation and calibrat...

Page 14: ...imise signal strength in challenging installations See www renishaw com adt for more information NOTE When re installing the readhead factory defaults should be restored page 14 Green Orange Red flash...

Page 15: ...ed 100 mm s or exceeding the readhead maximum speed exit the calibration routine restore factory defaults as detailed below and check the readhead installation and system cleanliness before repeating...

Page 16: ...nnect the Remote CAL output pin to 0 V u Power the readhead u Remove the spacer or if using the connection from the Remote CAL output pin to 0 V u The LED will start continuously flashing indicating f...

Page 17: ...system page 13 Can t initiate the calibration routine Signal size is 70 u Realign readhead to obtain a green flashing LED During calibration the LED on the readhead remains single flashing Blue even a...

Page 18: ...as been calibrated for referencing your system as only this reference mark will be guaranteed to remain phased u Clean the scale and readhead optical window and check for scratches then recalibrate th...

Page 19: ...imits P Pink 11 8 A 14 Q Black 10 6 B 13 Alarm E Orange 3 13 F 3 Remote CAL CAL Clear 9 1 5 C 4 Shield Screen Case Case Case Case Ferrule Digital outputs Function Signal Colour 15 way D type L 15 way...

Page 20: ...24 24 24 18 13 7 25 3 626 1 813 25 1 40 24 24 24 14 50 5 80 2 900 1 450 31 6 25 24 24 18 13 9 06 3 63 1 813 0 906 51 0 20 24 24 16 11 8 06 3 22 1 611 0 806 57 5 12 24 24 10 36 5 18 2 07 1 036 0 518 9...

Page 21: ...24 V R Vp Vq P Q Select R so that maximum current does not exceed 20 mA Alternatively use a suitable relay or opto isolator Remote CAL operation CAL 0 V IMPORTANT The shield should be connected to the...

Page 22: ...duration of the signal period is available Contact your local Renishaw representative for more information Digital output signals Form Square wave differential line driver to EIA RS422A except limits...

Page 23: ...Hz to 2000 Hz 3 axes Mass Readhead 9 g Cable 26 g m EMC compliance IEC 61326 1 Readhead cable Single shielded outside diameter 4 25 0 25 mm Flex life 20 106 cycles at 30 mm bend radius UL recognised c...

Page 24: ...ss steel Mass 24 g m Coefficient of thermal expansion at 20 C 10 1 0 2 m m C Installation temperature 15 C to 35 C Mounting Self adhesive backing tape Reference mark Type Customer selected IN TRAC ref...

Page 25: ...0 1453 524901 E uk renishaw com www renishaw com For worldwide contact details visit www renishaw com contact Part no M 9417 9248 03 A Issued 12 2020 M 9417 9248 03 Renishaw plc Registered in England...

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