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Installation guide

H-1000-5234-03-A

SPA

2

servo power amplifi er

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Summary of Contents for apply innovation SPA2

Page 1: ...Installation guide H 1000 5234 03 A SPA2 servo power amplifier...

Page 2: ...Renishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties Renishaw reserves the right to make changes to this document and to the pro...

Page 3: ...SPA2 Installation guide...

Page 4: ...and can radiate radio frequency energy and if not installed and used in accordance with the installation manual may cause harmful interference to radio communications Operation of this equipment in a...

Page 5: ...ons Emissions to class A non domestic limits BS EN 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 General requirements BS EN 60204 1 1998 S...

Page 6: ...consent must be obtained from Renishaw if non Renishaw equipment e g interfaces and or cabling is to be used or substituted Failure to comply with this will invalidate the Renishaw warranty Claims un...

Page 7: ...guide H 1000 5058 RENICIS user s guide H 1000 5067 MCU installation and user s guide H 1000 5109 UCClite installation guide H 1000 5227 Digital SPA tuning user s guide External documents National and...

Page 8: ...ING Any interruption of the protective conductor may make the equipment dangerous Make sure that the grounding requirements are strictly observed Environmental requirements The following environmental...

Page 9: ...tion 15 3 1 Rear panel 3 axis system 15 3 2 Rear panel 6 axis system 16 3 3 Connections 16 3 3 1 Encoder card 16 3 3 2 Motor connector 17 3 3 3 Mains connection 17 3 3 4 UCC2 emergency stop connection...

Page 10: ...5 System installation 30 5 1 General 30 5 2 Testing and verification 30 6 Interconnection schemes 31 6 1 UCC2 DC motor and tacho connection 31 6 2 UCClite DC motor and tacho connection 32 6 3 Dual SP...

Page 11: ...axis card can be fitted to extend this unit to a 7 axis system Two SPA2 units can be combined in a single system permitting a servo power amplifier solution with an overall power rating of 1200 W Con...

Page 12: ...ed Refer to A 5121 0010 SPA2 3 axis DC motor kit 3 1 2 1 A 5121 0012 SPA2 6 axis DC motor kit 6 1 2 1 A 5121 0023 SPA2 Revo kit 3 Revo 1 2 1 A 5121 0018 SPA2 DC motor connector kit 3 1 2 2 A 5121 0014...

Page 13: ...interface card permitting four encoder inputs on a 3 1 axis system using 4 th axis card three encoder inputs on a 6 axis system This kit contains the following components 1 off SPA2 encoder interface...

Page 14: ...supplied from separate SPA2 units and the other two axis be integrated such that each SPA2 drives two motors This kit contains the following component 1 off UCC2 to dual SPA2 emergency stop connection...

Page 15: ...System description 13 1 2 7 SPA2 and UCC2 system layout 1 2 8 SPA2 and UCClite...

Page 16: ...vo system is active but not engaged for this axis Green The servo system is engaged for this axis Red There is a fault on this axis of the system Status 1 indicates the status of axis 0 and 1 status 2...

Page 17: ...section Key Description Refer to section 1 Power input and ON OFF switch 3 3 3 6 Axis 1 motor input connector 3 3 2 2 Axis 0 3 encoder tacho input connectors 3 3 1 7 Axis 0 motor input connector 3 3 2...

Page 18: ...ergency stop and reset connector 3 3 7 5 Power input 3 3 3 12 UCC2 and UCClite emergency stop connector 3 3 4 6 Axis 3 motor input connector optional 3 3 2 13 Earth stud 3 3 6 7 UCC2 and UCClite commu...

Page 19: ...uired it must be specified and fitted by the machine manufacturer or the installer of the product The use of a suitable RCD residual current device for automatic disconnection in the event of an insul...

Page 20: ...9 1 The risk assessment should therefore have determined that a category 2 safety function is satisfactory There are three connection pins available on this connector Please refer to the table below f...

Page 21: ...of a CMM motor to the SPA2 as shown below There are seven connections available on this connector Please refer to the table below Connector pin Function A1 ve motor connection default A2 ve motor conn...

Page 22: ...2 ve tacho input default 3 ground reference 4 ground reference 5 ground reference Shell Screen The table shows the default polarity configurations for all pins NOTE The motor and tacho polarities on t...

Page 23: ...ompliant encoders NOTE Connection to single ended encoders is not recommended The 5 V supply from the encoder interface card has the ability to supply a maximum of 1 A in total For connection details...

Page 24: ...A2 The following section details the installation procedure for these cards 4 1 1 Recommended procedure to install the motor connection cards NOTE It is assumed that this is the first installation pro...

Page 25: ...ng the screws and washers removed in step 3 fix the motor connection card to the SPA2 rear panel 7 Repeat steps 3 through 6 until all required motor connections are fitted to the SPA2 8 If an encoder...

Page 26: ...re is part of the initial installation process and no mains connection is made to the SPA2 4 2 1 Recommended procedure to install the encoder interface card 1 Remove the encoder interface card from it...

Page 27: ...rd to the SPA2 control electronics NOTE Caution is advised when fitting the connection cable from the encoder interface card to the SPA2 control electronics It is recommended that the cable is inserte...

Page 28: ...or installation of this card follows 4 3 1 Recommended procedure to install the 4 th axis interface card 1 Remove the 4th axis option card from its packaging 2 Attach the communication connection cabl...

Page 29: ...earth continuity 8 Position the 4th axis interface card into the location as shown in diagram below 9 Locate the 4 th axis interface card onto the PCB pillar mounts using the M4 screws supplied with...

Page 30: ...l electronics It is recommended that the cable is inserted with minimal force using a finger below the PCB to support the connector insert 12 Fit the voltage supply cable loom from the 4th axis option...

Page 31: ...of the unit placed on the surface and the front of the unit facing towards you 2 Remove the blanking plugs from the side of the unit there are two of these located about 15mm from the front lip on the...

Page 32: ...to the Renicis installation guide Renishaw part number H 1000 5058 for further information 5 2 Testing and verification The manufacturer of the finished machine or the installer of the SPA2 is respon...

Page 33: ...Interconnection schemes 31 6 Interconnection schemes 6 1 UCC2 DC motor and tacho connection Machine ESTOP optional Reset optional...

Page 34: ...32 Interconnection schemes 6 2 UCClite DC motor and tacho connection...

Page 35: ...Interconnection schemes 33 6 3 Dual SPA2 DC motor and tacho configuration...

Page 36: ...em integration by permitting the connectors to be purchased at the same time as the SPA2 6 4 1 Motor connectors Each connector kit will contain three motor connectors which are appropriate for DC moto...

Page 37: ...ermits the installer to add additional emergency stop devices to the emergency stop system integrated within the SPA2 NOTE Emergency stop switches where required by the manufacturer or installer s ris...

Page 38: ...36 Revision history 7 Revision history Issue 01 A First issue Issue 02 A Document updated to include an additional safety statement see page 22 section 4 1 1 Issue 03 A Inclusion of UCClite product...

Page 39: ...n under Edge Gloucestershire GL12 8JR United Kingdom T 44 0 1453 524524 F 44 0 1453 524901 E uk renishaw com www renishaw com For worldwide contact details please visit our main website at www renisha...

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