Renegade COMMANDO User Manual Download

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TROUBLE SHOOTING

1. Vehicle not starting (does not crank)

• POSSIBLE CAUSES

• ACTIONS TO BE TAKEN

Ignition switch in "OFF" position

Engine kill switch in "OFF" position

Vent hole clogged in fuel tank cap

HT Lead damaged

Spark plug cap /lead not connected

Spark plug loose

Failure of spark plug

Starter motor not working

Starter motor not working & Battery not fully charged

Clogged fuel line/pipe

Clutch slipping

Loose connection and/or Starter relay not working

Malfunctioning of clutch/ starter switch and battery discharge

• POSSIBLE CAUSES

• ACTIONS TO BE TAKEN

Switch on ignition

Push stop switch to "ON" position

Clean vent hole

Replace HT Lead

connect the lead firmly

Tighten spark Plug

If electrode dirty/ fouled-Clean & reset gap, Check & replace,
if necessary
If Spark plug insulation cracked - Replace spark plug

Check and replace if faulty

Check & replace, if necessary

Clean the fuel line/pipe

Adjust clutch cable free play

Check & replace, if necessary

2. High Fuel consumption

Under inflated tyres

Fuel leakage

Incorrect carburetor adjustments

Breather system leakage

Choke air filter

Inflate to correct pressure

Check & adjust as per service manual

Check & adjust correctly

Check & rectify

Clean / replace

UM RENEGADE
COMMANDO & SPORTS S

Summary of Contents for COMMANDO

Page 1: ......

Page 2: ...RENEGADE SPORTS S RENEGADE COMMANDO ...

Page 3: ...maximum life and maximum performance of your motorcycle It is especially important that you do not operate the motorcycle in a manner that will cause engine over heating We also recommend that you read the owner s manual carefully before you ride It is full of facts instructions safety information and helpful tips INTRODUCTION If you have any questions or if you ever need a special service or repa...

Page 4: ...n t follow instructions You will be killed or seriously hurt if you don t follow instructions You can be hurt if you don t follow instructions UM RENEGADE COMMANDO SPORTS S 4 Your safety and the safety of others is the most important And operating this motorcycle safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other i...

Page 5: ...SAVING TIPS KUI COMPONENT LOCATION FUNCTION INSTRUMENT PANEL READY TO RIDE BASIC OPERATION AND RIDING ENGINE OIL TECHNICAL SPECIFICATIONS PERIODIC MAINTENANCE TROUBLE SHOOTING RECOMMENDATIONS WARRANTY POLICY 06 08 09 14 15 16 18 19 26 28 29 30 32 35 42 43 CONTENTS UM RENEGADE COMMANDO SPORTS S 5 ...

Page 6: ...IDENTIFICATION OF PARTS 1 3 2 1 USB Port 2 Digital Odometer 3 Storage Area 1 USB Port 2 Intelligent Dashboard 3 Storage Area 4 LED light 360 1 2 4 3 UM RENEGADE COMMANDO SPORTS S 6 ...

Page 7: ...DIMENSIONS 2257 mm 1545 mm 1140 mm 780 mm 2227 mm 1100 mm 780 mm 1545 mm UM RENEGADE COMMANDO SPORTS S 7 ...

Page 8: ... the engine number Your engine number will be used by a UM authorized dealer for vehicle identification purposes only This number is stamped on the left engine case below the shift pedal It is a crime to remove or tamper with the identification numbers If there is any issue with either of these numbers contact UM You need to safeguard the VIN number vehicle identification number as you may need it...

Page 9: ... each time make sure of the following WEARPROTECTIVEGEAR Riding a motorcycle leaves the rider exposed Therefore wearing appropriate protective gear can prevent or diminish injuries from accidents Helmet The majority of serious motorcycle injuries and deaths are direct result of a head injury Therefore drivers and passengers should always wear a helmet to prevent or reduce the chance of head injury...

Page 10: ...ons your ability and experience Always inspect your motorcycle each time you use it to make sure it is in safe operating condition Always follow the inspection and scheduled maintenance procedures described in this manual Test your brakes after operating in wet conditions Never attempt wheelies jumps and other stunts as these could cause damage to the motorcycle and cause loss of control Always ke...

Page 11: ...o another driver s field of sight at the earliest possible moment HOWTOKEEPYOURMOTORCYCLESAFE The equilibrium and stability of your motorcycle are affected by the manner in which you load it It is very important that you do not install accessories that change the design and concept of the motorcycle Doing so could alter the safety of your motorcycle LOADING CARRYINGPASSENGERS You should avoid carr...

Page 12: ...an accident or crash resulting in severe injury or even death to the motorcycle operator passenger or pedestrian To carry passengers safely you must instruct the passenger before you start to Wear a helmet Get on the motorcycle after you have started the engine Sit as far forward as possible without crowding the driver Hold firmly to your waist hips belt or passenger handles Keep both feet on the ...

Page 13: ...lame Do not operate your motorcycle in a closed area as the exhaust fumes may cause loss of consciousness or death within a short time Do not parking the motorcycle near a flame source If you swallow Petrol inhale Petrol vapor or spill Petrol in your eyes see a doctor immediately or go to the nearest hospital If you spill Petrol on your clothes change and wash the affected area immediately with so...

Page 14: ...ong term wear and duration of your motorcycle depends of the way you treat it during the first days of operation and the first 1000 kilometers During this period limit full throttle operation and avoid driving at high speeds and any condition that may result in engine overheating Do not exceed 65 Km during the initial running in period The recommended maximum speeds in kilometers per hour during t...

Page 15: ...ration Driving within allowed limits inside the city will yield surprising fuel economy Always maintain tires at recommended pressure Check pressure weekly Have your motorcycle inspected and serviced according to the periodic service and maintenance table Check that brakes are not dragging and preventing the wheels from turning freely Avoid riding with the rear brake pedal pressed Turn off the eng...

Page 16: ...torcycling world by incorporating powerful Light Emitting Diode LED bulbs near the fuel tank of the Renegade Sport S making it the only motorcycle in the world to feature such dramatic 360 illumination Renegade sports S O KUI The Renegade comes equipped with some KUI s Key UM Innovations that help increase the safety and rider comfort Standard or optional equipment vary depending on the market so ...

Page 17: ...ovated feature SAM System Auto Maintenance equipped in speedometer along with tripmeter digital odometer and fuel level indicator All indicators are clear and do not obstruct vision whilst riding UM RENEGADE COMMANDO SPORTS S 17 ...

Page 18: ... 2 3 1 5 LEFT CONTROL RIGHT CONTROL Clutch lever 1 Hi Lo Switch 2 3 Horn 4 Directional Switch 5 Choke lever 6 Passing light switch Engine Kill Switch 1 Accelerator 2 3 Front Brake 4 Light Switch 5 Start Switch UM RENEGADE COMMANDO SPORTS S 18 ...

Page 19: ...tor for service maintenance 3 Battery Charging It will turn on when battery voltage is low 4 Odometer Indicates accumulated distance 5 Fuel gauge Indicates fuel level on 6 System Auto Maintenance Automated alert indicator for service maintenance 7 Neutral light Indicates when engine is in neutral and there is no gear engaged 8 Side Indicator It will turn on when side indicator lamp on 9 Overheatin...

Page 20: ...ositions ON OFF Parking light STEERINGLOCK The steering lock is located on the side of the steering stem in Sports S KEY The same key will operate the ignition switch steering lock fuel cap STEERINGLOCK To lock the steering Turn handlebar completely to either side Insert the key in the steering lock and turn clockwise until the steering is locked Remove the key Photo Change UM RENEGADE COMMANDO SP...

Page 21: ...se the fuel cap press cap down and make sure it is latched Remove the key and fold the protecting tab down FUEL TANK CAP DANGER CAUTION Do not mix fuel with any type of oil Trying to operate motorcycle without properly tted fuel cap can cause fuel leakage may lead to serious problem UM RENEGADE COMMANDO SPORTS S 21 ...

Page 22: ...e engine by choking some of the air allowing for an easier cold start ON position the lever is pulled back toward the driver FUEL VALVE CHOKE OFF position the lever is pushed forward away from the driver OFF position when horizontal ON position when vertical RES position when vertical upward When using thisposition go refuel immediately UM RENEGADE COMMANDO SPORTS S 22 ...

Page 23: ... lever located on the right hand side is used to slow down or stop the vehicle Take your time to learn some braking techniques The throttle controls engine rpm speed To increase engine rpm rotate the grip toward you To reduce engine rpm rotate the grip away from you The throttle will automatically return to the closed position engine idle when you remove your hand THROTTLE CLUTCH LEVER FRONT BRAKE...

Page 24: ...ng techniques GEARSHIFTLEVER The gear shift lever is used to select the next higher or lower gear in the transmission To operate raise the gear shift lever after pulling in the clutch lever to engage the next higher or press the gear shift lever down to engage the next lower gear UM RENEGADE COMMANDO SPORTS S 24 ...

Page 25: ...d before riding CENTERSTAND The center stand should be used on level ground It will permit lifting the rear wheel off the ground To operate use your foot to lower the stand until it touches the ground and raise the rear of the motorcycle while pushing the foot down Fold the stand back before attempting to move the motorcycle UM RENEGADE COMMANDO SPORTS S 25 ...

Page 26: ...espond to changing conditions and your reaction time gets worse with every additional drink READY TO RIDE ISYOURMOTORCYCLEREADYTORIDE Before each ride it s important to inspect your motorcycle and make sure any problem you find is corrected A pre ride inspection is a must because road conditions can be very harsh on your motorcycle and a pre existing problem can let you down on the road away from ...

Page 27: ...ght spots Check and adjust tension if necessary Lube chain as needed CABLES Check cables for wear or breaks NUTS BOLTS Check all accessible nuts and bolts and make sure they are tight THROTTLE Check free play and adjust if needed Rotate the throttle to make sure it moves freely and snaps shut automatically when it is released in all steering positions CLUTCH LEVER Check for smooth operation and ad...

Page 28: ... switch and unlock the steering Turn the switch ON Make sure motorcycle is in NEUTRAL Make sure that fuel valve is ON Pull CHOKE lever back to turn ON Press Clutch lever Press switch to start the engine Release the starter button once the engine starts If the starter is used for more than 5 seconds at a time it could heat up and get damaged If engine does not start wait 10 seconds and try again If...

Page 29: ... more than 3 minutes otherwise level may not be accurate Put the motorcycle straight and on a level ground Check oil level by removing oil cap and checking on dip stick incorporated in cap Change engine oil every 3000 Km at an Authorised UM Service Center Recommended oil Renegade Ignitor SAE 10W40 ENGINE OIL MAX MIN UM RENEGADE COMMANDO SPORTS S 29 ...

Page 30: ...RPM 21 8 NM 7000 RPM 11 3 1 74 X 65 CDI Liquid cooled 6 speed Synchronous Mesh Overdrive 520 O Ring Chain 1000 ml Renegade Ignitor 800 ml COOLELF AUTO SUPRA 37 0 C Hydraulic Telescope 41 mm Twin Hydraulic with Spring 110 90 16 140 90 15 PV 34 24 8 HP 8500 RPM 21 8 NM 7000 RPM 11 3 1 74 X 65 CDI Liquid cooled 6 speed Synchronous Mesh Overdrive 520 O Ring Chain 1000 ml Renegade Ignitor 800 ml COOLEL...

Page 31: ...h 90 fuel oil 750 mm 1140 mm 2257 mm 780 mm 1545 mm 200 mm 18 Lit 2 Ltr Approx Alloy wheel Electric Start 172 Kg with 90 fuel oil 750 mm 1140 mm 2227 mm 780 mm 1545 mm 200 mm 18 Lit 2 Ltr Approx TYRE PRESSURE COMMANDO SPORTS S Solo Rider Pillion Rider Front Tyre 29 PSI 29 PSI Rear Tyre 29 PSI 33 PSI Rear Brake Drum 130 mm Drum 130 mm Front Brake Disc 280 mm 2 Piston Caliper Disc 280 mm 2 Piston Ca...

Page 32: ...le to give an optimum performance trouble free service The vehicle must be serviced at every 3000 km or within 3 months whichever is earlier All activities are laid down for average riding conditions However depending upon rigorousness dirt rides the intervals of maintenance must be shortened Sr No Service Month Km Description Whichever is Earlier 1st 1 1000 2nd 3 3000 3rd 6 6000 4th 9 9000 5th 12...

Page 33: ...I I I I I Apply petroleum jelly 16 Drive chain slackness wear 17 Drive chain sider condition 18 Front fork oil leakage I I I I I I I I I 19 Rear brake cam L L L L L L L L L 20 Steering ball races play adjustment A L A L A L A L 21 Spokes tightness Wheel rim run I I I I I I I I I out front rear 22 Rear wheel cush rubbers I R I R 23 Wheel bearing play I I 24 Swing arm bearing 25 Tyre wear front rear...

Page 34: ...nth Km Description Whichever is Earlier 1st 1 1000 2nd 3 3000 3rd 6 6000 4th 9 9000 5th 12 12000 6th 15 15000 7th 18 18000 8th 21 21000 9th 24 24000 UM RENEGADE COMMANDO SPORTS S 34 I All electrical functions Leakage from Brake hose coolant pipes Fuel tubes 36 35 26 Brake oil level check replacement 27 Brake pad wear disk wear I I I I I I I I I 28 Brake light switch I I I I I I I I I 29 Check al c...

Page 35: ...LE CAUSES ACTIONS TO BE TAKEN Switch on ignition Push stop switch to ON position Clean vent hole Replace HT Lead connect the lead firmly Tighten spark Plug If electrode dirty fouled Clean reset gap Check replace if necessary If Spark plug insulation cracked Replace spark plug Check and replace if faulty Check replace if necessary Clean the fuel line pipe Adjust clutch cable free play Check replace...

Page 36: ...mly Clean reset gap or replace Ensure the all the connections Check rectify POSSIBLE CAUSES ACTIONS TO BE TAKEN 3 Vehicle cranks but does not starts Engine Misfiring POSSIBLE CAUSES ACTIONS TO BE TAKEN 4 Engine lacks power Faulty fuel supply Clutch Cable free play excessive clutch slipping Accelerator cable free play excessive Choked air filter Loose carburetor mounting Rear chain adjusted too tig...

Page 37: ... Fuse blown Loose connection Wiring hareness defective Starter switch not working Starter relay is defective Keep ignition key In ON condition Keep Kill switch in ON condition It should be more than 12 4 v Charge if required Replace if found blown Ensure the all the connectors are firmly connected to the wiring Check the continuity of wiring harness starting circuit Check the continuity Check the ...

Page 38: ...AUSES ACTIONS TO BE TAKEN 9 Horn not working Horn sound not proper Ignition Key is OFF Battery discharge Loose connection Fuse Blown Incorrect screw adjustment Keep Ignition Key in ON condition It should be more than 12 4 volt Charge if required Ensure all the connectors are connected with wiring Replace if found blown Set the horn by adjusting screw 10 No Fuel Indication Improper fuel Ignition Ke...

Page 39: ...000RPM Confirm the magneto of coil resistances are within specifications repalce if required POSSIBLE CAUSES ACTIONS TO BE TAKEN 12 Engine Overheat Radiator Fan faulty Reverse direction of fan Low coolant Coolant pump not working Thermostat not working Check for fan operation through diagnostic tool Check Fan Check the coolant level Ensure the operation of coolant pump Ensure the thermostat operat...

Page 40: ... connection wiring harness defective Ensure all the connectors are firmly connected with wiring Check the continuity of lighting the circuit in wiring harness 15 Head Lamp illumination not proper Headlight setting disturbed Reflector dirty damaged Battery discharge Regulator output voltage is low fordischarge Follow the SOP for headlamp setting Check the RR unit output voltage i e 13 5 V Replace i...

Page 41: ...TAKEN 18 Vehicle wobbles Wheel rim runout Loose broken spokes Tyres not fitted correctly Wheels misaligned Under inflated tyres Rectify Tighten Replace spokes Re fit tyres correctly Ensure proper alignment Inflate to correct pressure 19 Trafficators not working Loose improper connections Bulb fused Switch defective Flasher defective Check and correct Replace Replace Replace Switch not adjusted pro...

Page 42: ...d on maintenance table recommendations Do not remove spark plug while engine is HOT If you are not qualified to work on carburetors do not alter the carburetor settings Do not use non recommended spark plugs or spark plugs in poor condition Do not overload battery and charging system by adding too many electrical accessories Be careful when filling fuel tank for water not to get in When washing mo...

Page 43: ...stems technical modifications modifying or repairing parts and the tempering of their controls Motorcycles used in any competition or engaged in renting or which are disassembled Motorcycles used as a taxi service Damage caused intentionally or by external uncontrollable and or cases considered as incidental Small failures not considered quality defects and that do not affect the normal performanc...

Page 44: ...ecommended by the UM Lohia Any motorcycle amended Any equipment or accessories including trailers and side cars installed by third parties and the damage that these teams generate the motorcycle Replacement of parts for wear maintenance and ingredients Motorcycles subjected to overload Deterioration or corrosion of nickel plated parts powder coated parts paint screws and rubber parts rubber which ...

Page 45: ...ceive a series of regular care The large number of parts and mechanisms that comprise the motorcycle are subject to normal wear and tear Based on this UM sets parameters of a Limited Warranty on most of its parts Limited Warranty provided with contract Due to continous development improvement changes in design of vehicle will happen UM thus has no obligation to install such changes on previously m...

Page 46: ..._______________ E mail ___________________________________________________________________________________ Frame No _____________________________________________________________ Model ___________________________________________________ Engine No ______________________________________________________________Color ___________________________________________________ Battery Make _____________________...

Page 47: ...nsor 9 Safe riding advice 10 Battery maintenance 11 Tire pressure 12 Choke throttle operation Emphasize on gradual opening 13 Vehicle parking locking 14 Coolant level checking procedure 15 Cleaning Lubrication of drive chain 16 System Auto Maintenance INFORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER UM RENEGADE COMMANDO SPORTS S 49 Above vehicle was inspected test driven by me my representatives ...

Page 48: ...il ___________________________________________________________________________________ Frame No _____________________________________________________________ Model ___________________________________________________ Engine No ______________________________________________________________Color ___________________________________________________ Battery Make _________________________________________...

Page 49: ...ATE Frame No ______________________________________________________ Engine No _________________________________________________ UM RENEGADE COMMANDO SPORTS S 51 1 Warranty policy free service policy 2 Important of periodical maintenance schedule 3 Oil level checking procedure 4 Operation of breaks 5 fuel gauge 6 Throttle operation Emphasis on gradual opening 7 USB Port charger 8 Overheating sensor...

Page 50: ...________________________________________________________________ Frame No _____________________________________________________________ Model ___________________________________________________ Engine No ______________________________________________________________Color ___________________________________________________ Battery Make _______________________________________________ Battery Sr No C...

Page 51: ...ON AND DELIVERY CERTIFICATE Frame No ______________________________________________________ Engine No _________________________________________________ UM RENEGADE COMMANDO SPORTS S 53 1 Warranty policy free service policy 2 Important of periodical maintenance schedule 3 Oil level checking procedure 4 Operation of breaks 5 fuel gauge 6 Throttle operation Emphasis on gradual opening 7 USB Port char...

Page 52: ...d Light Focussing adjust if necessary 11 General Greasing lubrication Engine lubrication 12 Engine Oil proper oil level 13 Proper movement of steering operation 14 Engine Start correct operation 15 Both brakes for proper operation 16 Paint Chrome Parts Stickers scratches roughness finishing 17 Seat and Accessories 18 Transmission Chain free play lubrication 19 Mirrors right fitment alignment 20 Te...

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