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eZee Kit Installation Guide Version 2.3

Copyright   2010 Renaissance Bicycle Company
www.ebikes.ca

 

©

Motor cable: 5-pin hall
connector and 3 motor 
phase leads

3-pin connector
to throttle

4-pin connector, for optional 
pedal assist sensor

Anderson Connectors
to battery pack

Key Electronic Parts of Your System

Throttle

LED Indicator

 6-pin connector to LED 
display or Cycle Analyst

The throttle controls
the level of your motor 
assistance from your hand grip

Green, yellow, and red lights 
indicate battery voltage level

2m

2m

50cm

215cm

The Controller interfaces all
the electrical components of 
your ebike and regulates the 
power of your motor

Motor Controller

Summary of Contents for eZee

Page 1: ...bicycle conversion kit contains a hub motor rechargeable battery and all the other components required to bring electric power to your ride Installation requires basic bike tools and takes between 30 minutes and 2 hours Renaissance Bicycle Company ...

Page 2: ...eZee Kit Installation Guide Version 2 3 Copyright 2010 Renaissance Bicycle Company www ebikes ca Ke Th LE Th the as Gr ind Th the yo po M ...

Page 3: ...ectronic Parts of Your System Throttle LED Indicator 6 pin connector to LED display or Cycle Analyst The throttle controls the level of your motor assistance from your hand grip Green yellow and red lights indicate battery voltage level 2m 2m 50cm 215cm The Controller interfaces all the electrical components of your ebike and regulates the power of your motor Motor Controller ...

Page 4: ...r xmm set of screws Remove original front wheel from bicycle Insert the hub motor wheel into the front fork ensuring that it is properly seated in the dropout slots Left Right Tightening Assembly Hub Motor Installation Install disc rotor onto hub motor using screws provided Axle nut Lock washer Washer Spacer washer Sec Norm OR Install with disc Installation without disc ...

Page 5: ...out undesirable Severed Motor Cable Normal Axle Spacer washer missing and large washer not sitting flat because it is hitting a quick release lip Spacer washer doesn t fit in quick release recess requires filing the dropout Axle spinout can happen if nut is not adequately tightened washer stack does not sit flat or axle is not properly seated Tightening assembly must sit flat Dropouts splayed open...

Page 6: ...p Slide on ebike throttle Tighten set screw with Allen wrench Battery bag hangs on rear pannier rack Battery bag hangs on rear pannier rack If you plan to ride in hot weather without pedaling up steep hills etc mount your controller outside of the battery bag to prevent thermal shutdown Install twist throttles by replacing hand grip with throttle regulators For bicycles with twist grip shifters a ...

Page 7: ...rately adjust your configuration settings according to the specifications section on page 10 Cable ties Cable tie Run ebike wires tidily along your bike frame and secure with cable ties avoid over tightening so they do not sever Slack to allow handlebars to turn corners without tugging on cable connectors Motor connector housing details on next page The electrical components of the eZee kit have a...

Page 8: ...lugged into the battery it will not turn orange and start charging Store your battery fully charged and with its switch off A stored battery must be charged once every 6 months because the battery self discharges over time Allowing the battery to completely self discharge causes permanent damage Wet weather tip If you have exposed connectors that do not need to be unplugged prevent wet weather fro...

Page 9: ...t can stretched out to more than 50 km The speed of the motor is such that it will easily maintain 32 km hr on the flats in the 26 wheel size The 700c wheel size is slightly faster The 20 eZee motor has been wound for a higher RPM so that it will also achieve 32 kph If the eZee kit is powered from a 48V battery pack then the top speed will be increased by 30 to just over 40 km hr Similarly the spe...

Page 10: ...s set correctly Q I stored my battery when it was flat and now it is not charging can I fix it A It may be possible to recharge the battery bypassing the BMS provided the cells have not been discharged below a critical voltage The only way to know this is by opening the battery by a qualified individual opening the battery up and examining individual cell voltages Q Which batteries can I use with ...

Page 11: ... Pedal Sensor Max Voltage Min Voltage Waterproof Current Limit Weight Dimensions 60 V 20 V Yes 20 A 0 32 kg 9 8 x 6 5 cm Specifications BATTERY CONTROLLER Throttle Gnd 5V Red 5V Green PAS Signal Black Gnd White CTR PAS Select 5V Blue Green Yellow Ground Green Throttle Overide Yellow 5V White Shunt Blue Shunt Black Gnd Red Vbatt Throttle over ride shunt shunt used for Cycle Analyst only Direct Plug...

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